Scheppach 1010053 Owner'S Manual Download Page 4

4

MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)

120 VOLT OPERATION ONLY

25

ƍ

LONG

50

ƍ

LONG

100

ƍ

LONG

150

ƍ

LONG

0 to   6 Amps

18 AWG

16 AWG

16 AWG

14 AWG

6 to 10 Amps

18 AWG

16 AWG

14 AWG

12 AWG

10 to 12 Amps

16 AWG

16 AWG

14 AWG

12 AWG

22.

EACH AND EVERY TIME, CHECK FOR DAMAGED
PARTS PRIOR TO USING THE TOOL

. Carefully

check all guards to see that they operate properly,
are not damaged, and perform their intended func-
tions. Check for alignment, binding or breaking of
moving parts. A guard or other part that is damaged
should be immediately repaired or replaced.

23.

CHILDPROOF THE WORKSHOP AREA

by remov-

ing switch keys, unplugging tools from the electrical
receptacles, and using padlocks.

24.

DO NOT OPERATE TOOL IF UNDER THE INFLU-
ENCE OF DRUGS OR ALCOHOL

.

25.

SECURE ALL WORK

. Use clamps or jigs to secure

the workpiece. This is safer than attempting to hold
the workpiece with your hands.

26.

STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE WHEN OPERATING
A POWER TOOL. DO NOT USE A TOOL WHILE
TIRED OR UNDER THE INFLUENCE OF DRUGS,
ALCOHOL, OR MEDICATION

. A moment of in-

attention while operating power tools may result in
serious personal injury.

27.

ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE
PARTICLES

, including wood dust, crystalline silica

dust and asbestos dust. Direct particles away from
face and body. Always operate tool in well venti-
lated area and provide for proper dust removal. Use
dust collection system wherever possible. Exposure
to the dust may cause serious and permanent res-
piratory or other injury, including silicosis (a serious
lung disease), cancer, and death. Avoid breathing
the dust, and avoid prolonged contact with dust.
Allowing dust to get into your mouth or eyes, or lay
on your skin may promote absorption of harmful
material. Always use properly fitting NIOSH/OSHA
approved respiratory protection appropriate for the
dust exposure, and wash exposed areas with soap
and water.

GUIDELINES FOR
EXTENSION CORDS

If you are using an extension cord outdoors

, be sure

it is marked with the suffix “W-A” (“W” in Canada) to
indicate that it is acceptable for outdoor use.

Be sure your extension cord is properly sized

, and

in good electrical condition. Always replace a damaged
extension cord or have it repaired by a qualified person
before using it.

Protect your extension cords from sharp objects

,

excessive heat, and damp or wet areas.

SAVE THESE INSTRUCTIONS.

28.

USE A PROPER EXTENSION CORD IN GOOD
CONDITION

. When using an extension cord, be

sure to use one heavy enough to carry the current
your product will draw. The table at right shows the
correct size to use depending on cord length and
nameplate amperage rating. If in doubt, use the
next heavier gauge. The smaller the gauge number,
the larger diameter of the extension cord. If in doubt
of the proper size of an extension cord, use a short-
er and thicker cord. An undersized cord will cause a
drop in line voltage resulting in a loss of power and
overheating.

USE ONLY A 3-WIRE EXTENSION

CORD THAT HAS A 3-PRONG GROUNDING
PLUG AND A 3-POLE RECEPTACLE THAT
ACCEPTS THE TOOL’S PLUG

.

Summary of Contents for 1010053

Page 1: ...o load speed 8 INCH VARIABLE SPEED BENCH GRINDER Model No 1010053 37773 00 0513 CAUTION FOR YOUR OWN SAFETY Read and follow all of the Safety and Operating Instructions before Operating this Bench Grinder Customer Helpline 1 800 266 9079 Please have your Model No and Serial No available ...

Page 2: ...ions 2 Contact Information 2 Safety Instructions 3 Grounding Instructions 5 Specific Safety Instructions for Bench Grinders 6 Carton Contents 7 Assembly Instructions 8 Operating the Bench Grinder 10 Maintenance 13 Troubleshooting Guide 13 Parts List 14 Warranty Back Cover CONTACT INFORMATION If you are unable to solve a problem using this manual please contact us for advice Exclusive USA Agent Col...

Page 3: ...EEP VISITORS AND CHILDREN AWAY DO NOT permit people to be in the immediate work area especially when the electrical tool is operating WARNING WARNING 8 DO NOT FORCE THE TOOL to perform an opera tion for which it was not designed It will do a safer and higher quality job by only performing operations for which the tool was intended 9 WEAR PROPER CLOTHING DO NOT wear loose clothing gloves neckties o...

Page 4: ...lection system wherever possible Exposure to the dust may cause serious and permanent res piratory or other injury including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promote absorption of harmful material Always use properly fitting NIOSH OSHA approved respir...

Page 5: ... understand the grounding instructions or if you are not sure the tool is properly grounded 120 Volt Fig A WARNING 120 Volt Fig B This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A FIGURE A shows a 3 wire electrical plug and electrical receptacle that has a grounding conductor If a properly grounded electrical receptacle is not available an adapter as...

Page 6: ... Safety Goggles that comply with ANSI standard Z87 1 when operating power tools Basic precautions should always be followed when using your bench grinder To reduce the risk of injury electrical shock or fire comply with the safety rules listed below 1 ALWAYS USE THE EYE SHIELDS AND WHEEL GUARDS provided with the grinder 2 REPLACE A CRACKED OR DAMAGED GRIND ING WHEEL IMMEDIATELY A damaged wheel can...

Page 7: ... to Figure C verify that all items are accounted for before discarding the shipping box If there are any missing parts call Customer Helpline 1 800 266 9079 If any parts are missing do not attempt to plug in the power cord and turn ON the Bench Grinder The Bench Grinder can only be turned ON after all the parts have been obtained and installed correctly WARNING Fig C The following items are to be ...

Page 8: ...g wheels are firmly tightened to the Bench Grinder TOOL RESTS Figs D and E The Bench Grinder is provided with two different Tool Rests assemblies The Left Side Tool Rest is grooved to accept drill bits The Right Side Tool Rest is entirely flat 1 Assemble the Tool Rest Supports A to the inside surface of the Wheel Covers B with the flat and lock washers C and knobs D as shown See Figure D 2 Assembl...

Page 9: ...ed with a Flexible Work Light to assist in visibility of the workpiece WARNING To reduce the risk of fire use a 120 volt 40 Watt or less Track Light Bulb Type R20 medium base or equivalent not included DO NOT use a light bulb that extends past the end of the light housing CAUTION The Flexible Work Light housing will remain hot for a few minutes after turning it OFF Avoid con tact with housing unti...

Page 10: ...wheels to come to a complete stop 10 Turn the Variable Speed Switch counterclockwise to return it to its slowest setting CAUTION The Flexible Work Light housing will remain hot for a few minutes after turning it OFF 11 Avoid contact with housing until it is cool Unplug the Bench Grinder from the power source NOTE To prevent unauthorized use of the Bench Grinder the power switch has a removable loc...

Page 11: ...been made slide the Wheel Dresser side to side across the Tool Rest to dress the grinding wheel until the edge of the grinding wheel is square and the surface is clean 6 After the operator has completed dressing the grinding wheel turn OFF the Bench Grinder and let the grinding wheel come to a complete stop 7 Inspect the grinding wheel for any damage 8 The grinding wheel may now be slightly smalle...

Page 12: ...ut is right hand threaded and is loosened by rotating it counter clockwise 7 Remove the Outer Wheel Flange H and then the abrasive wheel I from the arbor shaft 8 CAUTION The new abrasive wheel to be put onto the grinder must have a higher R P M rating than the grinder 3450 R P M The new abrasive wheel must have the correct outer wheel diameter and bore diameter as original wheels The label on the ...

Page 13: ...it breaker are open 4 Overloaded electrical circuit Replace circuit board 5 Circuit board has failed 5 Motor does not 1 Incorrect line voltage 1 Have a qualified electrician check line for proper voltage have full power Replace circuit board 3 Replace capacitor 2 Circuit board has failed 3 Capacitor has failed 2 Motor runs hot 1 Motor is overloaded 1 Reduce pressure on workpiece 2 Poor air circula...

Page 14: ...70 42 39 71 72 73 54 75 74 19 77 76 44 50 51 52 53 58 59 42 45 59 58 57 56 55 46 45 47 48 49 50 51 52 53 19 19 64 35 28 32 29 67 68 36 37 66 65 69 31 30 26 25 13 27 35 34 33 10 11 12 13 14 15 16 17 18 19 7 6 4 3 2 1 14 8 IN BENCH GRINDER PARTS LIST MODEL NO 1010053 ...

Page 15: ... A 1 30 40mm Wavy washer 31611 00 1 31 6203zz Ball bearing 01901 00 2 32 5mm Flat washer 4 33 4 0 7 x 8mm Pan head screw w washers 2 34 4mm Serrated washer 2 35 Grommet 3 36 Stator N A 1 37 Armature N A 1 38 5 0 8 x 48mm Pan head screw 4 39 5 0 8 x 51mm Carriage bolt 35342 00 2 Ref Part No Description No Qty 40 Right guard cover 35515 00 1 41 16 2 0mm Hex nut 27338 00 1 42 Flange 35516 00 4 43 Gri...

Page 16: ...Many jurisdictions have codes and regulations governing sales construction installation and or use of products for certain purposes which may vary from those in neighboring areas While attempts are made to assure that Scheppach products comply with such codes Colovos cannot guarantee FOR SCHEPPACH MODELS compliance and cannot be responsible for how the product is installed or used Before purchase ...

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