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Operating Instructions Caravan-charging system CSV 416

9

Date: 30.05.2021

8050111 BA / EN

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Relay circuit ”+12V for ignition ON” (connector no.
10)

from terminal 15
Voltage when ignition ON

Fig. 3

Connector for towing vehicle power socket

Y

For the ”Automatic shutoff” and ”Towing vehicle battery standby current”

functions to be guaranteed in line with the following specifications, both

the 13-pin connector of the caravan, and the socket of the towing vehicle,

must be assigned as per EN 1648-1 (see Fig. 3).

Consumers are switched off (with the exception of these with a continual

supply, see Page 5) when the caravan is hitched to the towing vehicle and

the ignition is switched on (power on terminal 10 of trailer hitch TH). Consu-

mers can be switched on again at any time (the automatic disconnector

does not prevent this).

No standby current when the towing vehicle ignition is OFF, plus power

consumption of control electronics of refrigerator (see documentation from

refrigerator manufacturer and other consumers with a continual supply, see

Page 5); measurement taken when all consumers in the caravan are swit-

ched off.

For systems in which the CSV 416 caravan power supply is used, another

device monitors the leisure area battery voltage (such as the panel connec-

ted to the LIN bus). When the voltage is too low, this device must send a

control signal to the CSV 416, that disconnects all consumers from the

battery (12 V OFF and switching outputs 1 to 3 OFF).

If this battery monitoring function of the external device fails, and the leisure

area battery voltage falls to below 10.6V for longer than a minute, 12V OFF

and switch-off of switching outputs 1 to 3 are performed automatically by the

CSV 416.

Y

This monitoring function of the CSV 416 is regarded as an emergency

function when the rest of the system is operating erroneously.

An internal monitoring function ascertains whether a caravan battery is

connected. If yes, a charge process is performed as in Section 6.2. If no

caravan battery is connected, the device transitions to supply mode and a

constant voltage of 13.2V is applied at the outputs.

Automatic disconnector

Standby current

towing vehicle battery

Battery monitor

Monitoring of the

battery connection

Summary of Contents for CSV 416

Page 1: ...eaning of safety symbols 2 2 2 General safety information 2 3 Operation 3 3 1 Starting up caravan charging system 4 3 2 Switching on and off 5 3 3 Changing the battery 5 4 Application and function 7 4 1 Battery functions 8 4 2 Additional functions 10 5 Layout 11 5 1 Operating faults 12 5 2 Switching off the system 13 5 3 Closing down the system 13 6 Technical details 14 6 1 Mechanical details 14 6...

Page 2: ...ommendations or special features 2 2 General safety instructions The design of the device is state of the art and complies with approved safety regulations Failure to observe the safety instructions may nonethe less lead to injury or damage to the device Only use the device when it is in perfect technical condition Any faults affecting the safety of individuals or the proper functioning of the dev...

Page 3: ... original fuses rated as specified on the device F Never store heat sensitive objects close to the device e g tempera ture sensitive clothes if the device has been installed in a wardrobe 3 Operation Y This device is not intended to be used by those including children with limited physical sensory or mental aptitude or lack of experience and or knowledge unless they are supervised by a person resp...

Page 4: ...ntial that the generator conforms to the specifications of the mains supply F Do not connect the caravan charging system to the onboard mains voltage on car ferries non problematic mains voltage cannot always be guaranteed on car ferries The use of an upstream overvoltage protection device is recommen ded Y ATTENTION When connecting a solar regulator note that the buffer function of the bat tery i...

Page 5: ...t 1 F switching output 2 F switching output N can only be enabled over the bus regardless of whether the main 12V switch 12V ON is switched on or off 3 3 Changing the battery Y ATTENTION The use of incorrect battery types or incorrectly designed batteries can damage the battery itself or devices connected to the caravan charging system So therefore F Batteries may only be changed by qualified pers...

Page 6: ...which type of battery has been inser ted Y DANGER Incorrectly setting the battery selector switch poses a risk of explosion by the formation of detonating gas Move the battery selector switch to the correct position 1 2 Fig 1 Battery selector switch Move both battery selector switches Fig 1 Pos 1 to the correct posi tion using a thin object e g a ballpoint pen Battery type Switch 2 1 Switch B A Le...

Page 7: ...ocated in a cupboard or storage area and is accessible from the front in order to change fuses The caravan charging system has been designed solely for connecting to a 12 V onboard supply Connected units can be supplied from the caravan battery or the towing vehicle s battery if a mains supply is not available Because the device provides a hum free stabilised output voltage sensitive consumers suc...

Page 8: ...batteries from 80 Ah Charging the caravan battery whilst driving increasing the supply voltage coming from the towing vehicle via the battery booster Maximum charging current 8 A Caravan battery Characteristic charging curve IUoU Final charging voltage Dependent on battery type see Section 6 Charging current 28 A Voltage for trickle charge Dependent on battery type see Section 6 The main 12V switc...

Page 9: ...d other consumers with a continual supply see Page 5 measurement taken when all consumers in the caravan are swit ched off For systems in which the CSV 416 caravan power supply is used another device monitors the leisure area battery voltage such as the panel connec ted to the LIN bus When the voltage is too low this device must send a control signal to the CSV 416 that disconnects all consumers f...

Page 10: ...cle and the ignition is switched on Y ATTENTION The caravan towing vehicle battery can be damaged beyond repair by a total discharge So therefore F Avoid continuous 12V operation The refrigerator only operates on 12V when the caravan is hitched to the towing vehicle and its ignition is ON The water pump is connected directly to the CSV 416A Pump output The supply voltage to the pump is enabled fro...

Page 11: ...3 and D Adhesive label for functions top Connectors for circuits 3 and 5 WC pump TV awning light and spare Nameplate Housing Adhesive label for functions front Battery selector switch 1 2 and A B Flat vehicle fuses charger module Circuits 3 to 5 spare Connector for circuits 1 2 and 4 Fuses for circuits 1 and 2 13 14 15 16 17 18 19 20 21 22 23 24 Connector for trailer coupling plug 10 Connector for...

Page 12: ... not charged whilst driving Defective alternator Have the alternator chec ked No voltage applied to Ignition ON input or permanent plus Have the fuse and cabling checked Check the towing vehicle plug connection Defective caravan char ging system Contact customer service Solar charger is not working mains supply off Solar charge regulator not plugged in Plug in solar charge regulator Defective fuse...

Page 13: ... 3 Shutting down the system Y ATTENTION Total discharge causes damage to the caravan battery So therefore F Fully charge the caravan battery before and after closing down the system Connect a vehicle with an 80 Ah battery and a vehicle with a 160 Ah battery to the mains for at least 24 and 36 hours respectively The caravan battery is then protected against total discharge This only applies if the ...

Page 14: ...12 V main switch OFF 12 V outputs A maximum of 90 of the nominal cur rent of the relevant fuse may be drawn D output Approx 2 5 A Charge curve IUoU in 5 phases End of charge voltage between 14 3 V and 14 8 V Charge current 28 A in the entire mains voltage range limited electronically Voltage for float charge between 13 2 V and 13 8 V depending on battery type with automatic switchover New charge c...

Page 15: ... used These parameters are set automatically by setting the correct battery type Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 I Bulk Uo Absorption U Float U Standby U Refresh Battery type Imax UVL tVL UEL tEL UR tR tF Lead acid 28 A 14 40 V 4 hour 13 40 V 72 hour 13 00 V 120 hour 1 hour Lead gel A GM1 28 A 14 40 V 8 hour 13 80 V 72 hour 13 20 V 120 hour 1 hour AGM 2 28 A 14 70 V 4 hour 13 70 V 72 hour ...

Page 16: ...e 8 88677 Markdorf Germany B Special fittings accessories Schaudt solar charger LR model for solar modules with a total current of 14A including 0 5 m connection cable and connector plug C Customer service Schaudt GmbH Elektrotechnik Apparatebau Planckstraße 8 88677 Markdorf Germany Phone 49 7544 9577 16 Email kundendienst schaudt gmbh de Website www schaudt gmbh de Returning a faulty device Alway...

Page 17: ...ice type _______________________ Part no _______________________ Vehicle Manufacturer _______________________ Model _______________________ Own installation Yes No Upgrade Yes No Upstream overvoltage protection Yes No Following fault has occurred please tick Electrical consumers do not work which please specify below Switching on and off not possible Persistent fault Intermittent fault loose conta...

Page 18: ...ySwitch 15A 2 5A PolySwitch 15A 15A 10A 15A 10A CSV 416 CSV 416 ST 0 4A BUS GND 12V Charge signal Ser bus Ser bus BUS GND 12V Battery types 4 to S1208 Molex Microfit 3F Molex Microfit 3F Molex Microfit 5F Molex Microfit 6F full 3 4 1 2 1 4 Base full 3 4 1 2 1 4 Base n c AW FW Circuit Output Wat tap KS contr Rast5 4 pin Rast5 2 pin Rast5 2 pin 1 2 3 D S 15A 15A 15A AHK 10 AHK 9 AHK 13 KS compressor...

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