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2019-08-07 / V1.0

Contactors C193/C294 – Installation and Maintenance Instructions

General and security information

2.2  User obligations

 

X

Observe all applicable national provisions, all safe-

ty, accident prevention and environmental regula-

tions as well as the recognized technical rules for 

safe and proper working.

 

X

Carry out regular inspections of all protection and 

safety devices to see if they work properly.

 

X

Work on electric equipment may only be per-

formed by an expert or trained personnel working 

under the direction and supervision of an expert 

according to the applicable rules of electrical en-

gineering.

 

X

An expert is a person who can judge and recog-

nise the possible dangers of the jobs commended 

to him based on his training, knowledge and ex-

perience and by knowledge of the appropriate 

regulations.

 

X

Work on the contactors must only be carried out 

by staff who meets the requirements set out in this 

manual.

 

X

Staff must be informed clearly about who is re-

sponsible for the maintenance of the contactors.

 

X

After each installation work and/or after any other 

modifications, alterations or maintenance works, 

always perform complete checks according to 

these standards:

 

-

IEC 60077-2

 

-

IEC 60947-4-1

2.3  Intended use

 

X

The contactors have been designed and tested ac-

cording to national and international standards. 

Due to their unique features they can also be used 

in a variety of applications.

 

X

The contactors must only be used under operating 

conditions according to the technical specification 

and the instructions in this manual.

 

X

None of the operating conditions defined in the 

corresponding data sheets and in our 

catalogues 

B193 

and 

B294

 in section “

S

pecifications

“, such as 

voltages, currents, ambient conditions, etc. may 

be changed. The 

catalogues

 are available under: 

https://www.schaltbau.com/en/media-library/

 

X

The contactors may only be used when all protec-

tive devices are present, have been installed prop-

erly and are fully operational.

 

X

Contactors may not be used without further pro-

tective measures in potentially explosive atmos-

pheres and/or in aggressive media.

 

X

Coil suppression for reducing surges when the coil 

is switched off is optimally attuned to the contac-

tor‘s switching behaviour. The existing opening 

characteristic must not be negatively influenced 

by parallel connection with an external diode.

 

X

Do not use the contactor without properly mount-

ed arc chute cover.

 

X

The contactor has unprotected live parts 

 

X

The required clearance of live parts to earth and 

other parts of the contactor is to be observed as 

well as the safety regulations of the applicable 

standards.

 

X

Switching at maximum breaking capacity might 

require larger clearance! Do not hesitate to ask our 

advice for dimensioning.

 

X

Improper handling of the contactors, e.g. when 

hitting the floor with some impact, can result in 

breakage, cracks and deformation. Always handle 

the contactors with care.

 

X

Use the contactor only according to its intended 

use. Replace or repair damaged parts exclusively 

with original parts. Any other usage of or tamper-

ing with the contactors is considered contrary to 

its intended use. No liability is assumed for damag-

es and accidents caused due to non-compliance 

with the instructions in this manual or improper 

use of the contactors.

2.4  Ambient conditions

NOTICE

The contactors are constructed for specific ambient 

conditions.

 

X

Operate the contactors only according to the 

ambient conditions, like temperature ranges, 

pollution degree, etc., as defined in the cor-

responding data sheets and in our 

catalogues 

B193 

and 

B294. 

The 

catalogues

 are available 

under: 

https://www.schaltbau.com/en/media-library/

Summary of Contents for C193 Series

Page 1: ...3 3 Contactors C193 C294 series Single and double pole NO contactors Installation and maintenance instructions Manual B193 B294 M en...

Page 2: ...ntended use 5 2 4 Ambient conditions 5 3 Dangers and security measures 6 3 1 Electrical dangers 6 3 2 Other dangers 6 3 3 Measures for avoiding damages and malfunctions 7 4 Product information 8 4 1 C...

Page 3: ...contactor 14 DIN rail mounting only C193 series 14 7 2 Electrical installation 15 Electrical data and further technical specifications 15 Preliminaries 15 Safety 16 Required tools and auxiliaries 16 C...

Page 4: ...work or to particu larly important information This manual refers to NO contactors of the following types C193 single pole C294 double pole This manual describes only stock items of the above mention...

Page 5: ...ient conditions etc may be changed The catalogues are available under https www schaltbau com en media library X X The contactors may only be used when all protec tive devices are present have been in...

Page 6: ...y capacitors in the main circuit X X Besides the main electric circuit also disconnect additional and auxiliary circuits X X Cover or insulate adjacent energized parts X X Only an electrically skilled...

Page 7: ...ets can de stroy data on credit cards or similar cards X X Keep credit cards or similar cards away from the contactors NOTICE During the switching off strong electromagnetic fields are generated in th...

Page 8: ...ion system components of high reliability which have an electrical life that is above average 4 2 Special features X X Suitable for years of continuous duty X X Intended for high ambient temperatures...

Page 9: ...gon head bolts M5 load washers tightening torque 3 Nm max Alternative version main contact terminals with hexagon head bolts inch thread 10 24UNC x 3 8 load washers D Mounting holes for screws M4 Tigh...

Page 10: ...C Main contacts terminals hexagon head bolts M5 load washers tightening torque 3 Nm max Alternative version main contact terminals with hexagon head bolts inch thread 10 24UNC x 3 8 load washers D Mo...

Page 11: ...be taken to pack the contactor in a way that prevents damage during shipment 6 Unpacking 6 1 Unpack the device X X Before opening the packaging perform a visual inspection for any signs that could in...

Page 12: ...8 M4 or 4 5 39 max 2 0 Nm Fig 3 C193 series Dimensions in mm and arrangement of the mounting holes 84 M4 or 4 5 47 max 2 0 Nm Fig 4 C294 series Dimensions in mm and arrangement of the mounting holes X...

Page 13: ...fer to the dimen sion drawings in our catalogues B193 and B294 for minimum clearance upwards and to all sides The catalogues are available under https www schaltbau com en media library Ventilation re...

Page 14: ...X X Then tighten the four screws 4 with the required torque of 2 Nm max 5 4 3 max 2 0 Nm Fig 6 Install the contactor to the mounting plate the figure shows the C193 series the procedure for the C294 s...

Page 15: ...efer to our catalogues B193 and B294 The catalogues are available under https www schaltbau com en media library X X The wires of the main current circuit must be fit ted with appropriate ring cable l...

Page 16: ...Earth and short circuit the installation this also includes the discharging of any capacitors in the main circuit X X Besides the main electric circuit also disconnect additional and auxiliary circui...

Page 17: ...permissible X X Move and lay the control wires and flat recep tacles only in plugging direction see Fig 8 and Fig 9 X X Attach the control wires mechanically in order to minimize retroactivities e g s...

Page 18: ...ermissible X X Move and lay the control wires and flat recepta cles only in plugging direction see Fig 10 and Fig 11 X X Attach the control wires mechanically in order to minimize retroactivities e g...

Page 19: ...n in Fig 12 and Fig 13 X X Lay the prepared wires 3 to both main contacts 1 X X Put the ring cable lugs 2 on the main contacts 1 X X Screw the ring cable lugs 2 with the terminal screws 4 and washers...

Page 20: ...ews and washers Schaltbau recommends Schnorr Washers or similar to secure the screws X X Connect the connecting bars 6 or angled con necting bars 8 to the main terminals 1 using the terminal screws 4...

Page 21: ...the control wires are properly connect ed to the auxiliary switch Use a continuity tester to check that the wiring is correct and the auxiliary switch is functioning cor rectly X X Perform several act...

Page 22: ...n the rated mechanical life time The electrical life time depends on the number of switch ings under heavy load conditions and may vary for dif ferent applications In normal use this corresponds to a...

Page 23: ...housing Check for X X dirt X X damage or wear and tear X X penetrations holes in the contactor housing wall X X loose or missing fastening elements In case of faults X X remove existent dirt X X if t...

Page 24: ...n the self locking nut 1 and remove it to gether with the washer X X Remove the auxiliary contact 2 and the screw 3 from the housing X X Insert the new screw 3 in the housing X X Push the new auxilary...

Page 25: ...media library The updated catalogues render the previous issues in valid 11 Disposal This product is designed for exclusive professional use by commercial companies The owner is responsible for ensur...

Page 26: ...26 2019 08 07 V1 0 Notes Contactors C193 C294 Installation and Maintenance Instructions Notes...

Page 27: ...27 2019 08 07 V1 0 Contactors C193 C294 Installation and Maintenance Instructions Notes...

Page 28: ...wer supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency disconnect switches Special contactors to suit customer requirements Electrics for rolling stock Equipment...

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