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ZerAx

®

 axial flow fan types AZL-AZN-AZW

Please note, that directives and 
guidelines may dictate lifting in the 
flange holes.
Novenco recommends lift of fans 
with straps.

In flange holes

Lift in a minimum of three holes – 
two in the outlet flange and one in 
the inlet. On fans with inlet cones 
mounted, remove the bolt in the 
topmost position to use the hole as 
the third point for lifting. Reinsert 
and tighten the bolt once the fan is 
in place.
Deformation of the flanges must be 
avoided.

Eyebolts on motors are unsuited 
for lifting the fans.

3. Storage

Correct storage conditions are important 
for the function and durability of the 
fans.

Damages due to incorrect 
storage void the warranty.

4. Installation

4.1 Preparations

Complete the below checklist to ensure a 
safe work environment and fan 
functionality.

Checklist prior to installation

• Unpack the fan.
• Check that the rotor rotates freely in 

the fan casing with equal blade tip 
distances to the casing around the 
circumference.

Outdoor installations:

 Make sure 

the installation location is 
sheltered. Fans, motors and 
frequency converters must be 
protected from rain and water that 
drips.

• Ground the fan before installation 

to avoid static electricity. For 
example, by assembly on non-
conducting vibration dampers and 
foundations.

• Clear the fan installation location to 

ensure free and unimpeded 
airflows through the inlet and 
outlet. Optimum airflow from all 
sides removes risk of stall, gives 
best performance and keeps sound 
levels down.

• Secure the installation to at least 

IP20, i.e. protect people and 
surroundings from the fan and the 
fan against foreign particles with 
wire guards and filters before and 
after the fan. Wire guards from e.g. 
Novenco must be installed at least 

120 mm before and after the fan.
See section “4.5 Connection to 
duct” for minimum distances for 
undisturbed airflow.

The vibration level of the 
installation depends on how the 
fans are installed, the 

operational conditions and the natural 
frequency of the foundation and 
supports.
Follow the below guidelines to avoid 
resonance.

• Soft suspension:

 Fan is fixated 

through springs or dampers. 
The natural frequency [Hz] of 
the system should be at least 20% 
below fan speed.
Soft suspensions are available 
from Novenco.

• Stiff suspension:

 Fan is fastened 

to a duct or a stiff wall through 
holes in the flanges. The natural 
frequency of this system should 
be at least 20% above fan speed.

• Elastic structure:

 Fan is fastened 

to an elastic structure. The 
natural system frequency 
should be at least 20% higher or 
lower than fan speed.

The owner is responsible for 
compliance with the above 
requirements. Non-compliance affects 
the product warranty.

4.2 Installation

Installation of fans

1. Place and orient the fans in 

accordance with the airflow direction 
arrow on the fan casing.

Position fans with motors fitted 
with drain holes with the holes 
downwards at the lowest point.

2.

Recommendation:

 Install the fans on 

support frames.

3.

Optional:

 As an alternative to 

installation on support frames, fans 
may be suspended in the casing 
flanges or with special carriers.

4. Check that the fan rotors rotate freely 

once the fans are in position.

5.

Fans on support frames and with 
vibration dampers:

 Remove the 

transportation rods from the support 
frames. The handles are marked with 
a strong colour.

Figure 1.

Lift of fan with a strap

Conditions Specifications

Comments

Outdoor

One month

• Packing must be intact

Indoor or
sheltered

Max. six 
months

• For unprotected fans 

with no or broken 
packing

• Ventilated location
• No condensation

Table 2.

Storage recommendations

Prolonged Max. two years

• Indoor
• Remove packing
• Ventilated location
• No condensation
• Turn rotor 20 times 

every six months

• Add additional anti-

corrosive coating on 
motor shaft

• Change motor ball 

bearings after two 
years of storage

Vibrations No

• Location must be 

vibration free.

Tempera-
tures

5 to 40 °C

• Constant 

temperature, 
preferably 20 °C

• Ventilated
• No condensation

Humidity

Below 50%

• Avoid condensation
• Exceedance requires 

airtight packing of 
complete fan and use 
of a moisture 
absorbent agent such 
as silica gel 

Conditions Specifications

Comments

Table 2.

Storage recommendations 

Summary of Contents for NOVENCO ZERAX AZL Series

Page 1: ...Pure competence in air ENGLISH 922950 0 ZERAX FAN TYPES AZL AZN AZW INSTALLATION AND MAINTENANCE...

Page 2: ...meplate information Manufacturer information Power consumption and efficiency Voltages RPMs Weight Terminal connections Lubrication and service info 2 2 Weights The total weight depends on the fan siz...

Page 3: ...cy of the foundation and supports Follow the below guidelines to avoid resonance Soft suspension Fan is fixated through springs or dampers The natural frequency Hz of thesystemshouldbeatleast20 below...

Page 4: ...the foundation at the bottom of the rubber elements The natural frequency of the support must lie at least 20 from the fan speed Theanti vibrationmountshelptoensure the natural frequency of the syste...

Page 5: ...Novenco document Configuration of frequency converters for Novenco fans Shieldandconnectthefanselectricallyto ground to eliminate interference and protect the motor bearings and windings Refer to the...

Page 6: ...technical specifications for specific information and procedures Startup procedure 1 Start the fan 2 Check that no abnormal noises are present 3 Check that the vibration levels are acceptable See sect...

Page 7: ...duction The rotors are thereby optimised for vibration free operation at the desired operation point with regard to pressure airflow and fan speed Vibrations that occur in operation may be due to accu...

Page 8: ...ce Nuts holding motors mounted in rear motor shells are accessed through the front motor shells 4 Mount the rotor item 6 on the motor shaft with a tool fastened in the threaded hole of the motor shaft...

Page 9: ...marks of Novenco Building Industry A S The ZerAx processes of manufacture technologies and designs are patented by Novenco A S or Novenco Building Industry A S Pending patents include Brazil no BR 11...

Page 10: ...esign 2009 125 EU and regulation 2017 1369 EU EMC 2014 30 EU LVD 2014 35 EU Applied standards and regulations ANSI AMCA 300 14 EU regulation 327 2011 DS 447 2013 DS EN 1037 A1 2008 DS EN ISO 1461 2009...

Page 11: ...2 51 9 52 6 51 9 51 7 560 42 7 55 1 42 7 55 1 42 7 55 1 42 7 55 6 61 4 58 0 61 4 57 1 630 50 0 61 9 50 0 61 9 50 0 61 9 50 0 62 4 71 9 64 8 71 9 63 9 710 58 4 69 4 58 4 69 4 58 4 69 4 58 4 69 9 84 0 7...

Page 12: ...1120 198 198 198 199 201 200 1250 218 218 218 219 221 220 Hub diameters 403 and 578 1000 288 288 288 288 288 288 288 1120 378 378 378 378 378 378 378 1250 411 411 411 411 411 411 411 1400 452 452 452...

Page 13: ...cap 7b Bolts 3 Centre bolt and washers 7c Washers 4 Hub clip with screws and washers 8 Motor 5 Hub boss 9 Fan casing 6 Rotor 10 Guide vanes Figure 14 Fan disassembly and assembly 1 2 3 6 5 7b 9 7c 10...

Page 14: ...7b Bolts 3 Centre bolt and washers 7c Washers 4 Hub clip with screws and washers 8 Motor 5 Hub boss 9 Fan casing 6 Rotor 10 Guide vanes Figure 15 Fan disassembly and assembly 1 2 3 6 5 7b 9 7c 10 7b 8...

Page 15: ...for motors up to 16 A Figure 17 Terminal box star connected for motors up to 16 A Figure 18 Terminal box delta connected for motors over 16 A W2 U2 V2 U1 V1 W1 U2 W2 U1 V1 V2 W1 U1 U1 L1 L2 L3 PE PTC...

Page 16: ...ZL AZN AZW 15 Figure 19 Terminal box star connected for motors over 16 A U1 V1 W1 W2 U2 V2 L1 L2 L3 PE PTC PTC L N 1 2 L N 1 2 U1 V1 W1 U2 V2 W2 PE U1 V1 W1 U2 V2 W2 PE Circuit breaker Not Novenco del...

Page 17: ...Pure competence in air ttt EKs E K h E KD...

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