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MU15864 0719

1

922950-0

GB

Contents

ZerAx

®

 axial flow fan types AZL-AZN-AZW

Installation and maintenance

1.

Application

1.1 Reading guide

2.

Handling

2.1 Marking
2.2 Weights
2.3 Design conditions
2.4 Transport and lifting

3.

Storage

4.

Installation

4.1 Preparations
4.2 Installation
4.3 Support frames
4.4 Wire guard installation
4.5 Connection to duct
4.6 Electric connection

5.

Start of operation

5.1 Before startup
5.2 Motors with Y/

Δ

-start

5.3 Startup procedure
5.4 Air volumes for free inlet fans

6.

Maintenance

6.1 Before maintenance
6.2 Cleaning
6.3 Vibration levels
6.4 Fan casings
6.5 Rotors
6.6 Motors
6.7 Motor removal
6.8 Mounting of motor
6.9 Blade angle adjustment

7.

Troubleshooting

8.

Inspection and test

9.

Sound

10. Safety

11. Reference documentation

12. Disposal

13. Patents and trademarks

14. Quality management

15. Warranty

15.1 Rotor weldings

16. Spare parts

17. Classifications

18. Declaration of conformity

Appendices

A. Fan weights
B.

4-pole motor weights

C. Drawings – fan assembly
D. Wiring – motors up to 16 A
E.

Wiring – motors over 16 A

1. Application

The high performance axial flow fans 
type AZL-AZN-AZW are for 
applications within land-based 
industries and marine sectors. All types 
are for duct connection. The AZL type 
has a free inlet and connects only to duct 
on the outlet side.

1.1 Reading guide

Please read this complete guide, before 
beginning installation and maintenance.

2. Handling

Avoid exposure of fans and 
motor parts to shocks, as these 
can result in imbalance and 

deformations. Motor bearings and fan 
components are vulnerable parts.

2.1 Marking

The AZL-AZN-AZW fans have 
nameplates on the fans and motors.

Fan nameplate information

• Manufacturer information
• Product type, e.g. AZN 1000/350
• Serial no.
• Fan speed
• Year of manufacture
• Weight

Motor nameplate information

• Manufacturer information
• Power consumption and efficiency
• Voltages
• RPMs
• Weight
• Terminal connections
• Lubrication and service info.

2.2 Weights

The total weight depends on the fan size, 
casing thickness, motor size and 
accessories.
Refer to the Airbox program for further 
information and weights of specific fan 
solutions. See table 11 on page 11 for 

max. weights of 4-pole motors.

2.3 Design conditions

The AZL-AZN-AZW fans are designed 
for operation at standard temperatures 
from -20 to +50 °C. With reduced fan 
speed and increased blade clearance the 
temperature range can be extended from 
-40 to +120 °C.

2.4 Transport and lifting

Any transport or lifting of the 
fans must be in accordance to 
current directives and 

guidelines for safety. Pay attention to 
limitations and direction for use of the 
lifting gear.

The axial flow fan types AZL-AZN-
AZW are delivered on pallets or bearers 
to allow for forklift transport.
Transport and lifting must be done with 
care, as the fans are vulnerable to 
vibrations and shocks. These can result 
in imbalance and deformations.
Refer to the weights in the shipping 
papers, on the motor and fan casing 
nameplates and in appendix “A. Fan 
weights” on page 10.

Check the fans and the blade 
clearance upon receipt. Inform 
the carrier and Novenco 

immediately of damages.

Further transport depends on the fan 
size and the fitted accessories.

Transport

Fans mounted on support frames

Transport and store these on the 
transportation pallets. Leave in the 
transportation rods for fans with 
vibration dampers.

Fans without support frames

Transport fans resting on the inlet 
flanges or cones. The rotors must 
point downwards.

Large fans or fans with large 
motors

Transport and store these on the 
transportation pallets. Store very 
large fans on suitable bearers.

Lifting

With straps

Lift with a strap around the fan 
casing at the centre of gravity.

Symbols

Description

Risk of damage to equipment

Risk of injury or death

Table 1.

Icons in guide

Summary of Contents for NOVENCO ZERAX AZL Series

Page 1: ...Pure competence in air ENGLISH 922950 0 ZERAX FAN TYPES AZL AZN AZW INSTALLATION AND MAINTENANCE...

Page 2: ...meplate information Manufacturer information Power consumption and efficiency Voltages RPMs Weight Terminal connections Lubrication and service info 2 2 Weights The total weight depends on the fan siz...

Page 3: ...cy of the foundation and supports Follow the below guidelines to avoid resonance Soft suspension Fan is fixated through springs or dampers The natural frequency Hz of thesystemshouldbeatleast20 below...

Page 4: ...the foundation at the bottom of the rubber elements The natural frequency of the support must lie at least 20 from the fan speed Theanti vibrationmountshelptoensure the natural frequency of the syste...

Page 5: ...Novenco document Configuration of frequency converters for Novenco fans Shieldandconnectthefanselectricallyto ground to eliminate interference and protect the motor bearings and windings Refer to the...

Page 6: ...technical specifications for specific information and procedures Startup procedure 1 Start the fan 2 Check that no abnormal noises are present 3 Check that the vibration levels are acceptable See sect...

Page 7: ...duction The rotors are thereby optimised for vibration free operation at the desired operation point with regard to pressure airflow and fan speed Vibrations that occur in operation may be due to accu...

Page 8: ...ce Nuts holding motors mounted in rear motor shells are accessed through the front motor shells 4 Mount the rotor item 6 on the motor shaft with a tool fastened in the threaded hole of the motor shaft...

Page 9: ...marks of Novenco Building Industry A S The ZerAx processes of manufacture technologies and designs are patented by Novenco A S or Novenco Building Industry A S Pending patents include Brazil no BR 11...

Page 10: ...esign 2009 125 EU and regulation 2017 1369 EU EMC 2014 30 EU LVD 2014 35 EU Applied standards and regulations ANSI AMCA 300 14 EU regulation 327 2011 DS 447 2013 DS EN 1037 A1 2008 DS EN ISO 1461 2009...

Page 11: ...2 51 9 52 6 51 9 51 7 560 42 7 55 1 42 7 55 1 42 7 55 1 42 7 55 6 61 4 58 0 61 4 57 1 630 50 0 61 9 50 0 61 9 50 0 61 9 50 0 62 4 71 9 64 8 71 9 63 9 710 58 4 69 4 58 4 69 4 58 4 69 4 58 4 69 9 84 0 7...

Page 12: ...1120 198 198 198 199 201 200 1250 218 218 218 219 221 220 Hub diameters 403 and 578 1000 288 288 288 288 288 288 288 1120 378 378 378 378 378 378 378 1250 411 411 411 411 411 411 411 1400 452 452 452...

Page 13: ...cap 7b Bolts 3 Centre bolt and washers 7c Washers 4 Hub clip with screws and washers 8 Motor 5 Hub boss 9 Fan casing 6 Rotor 10 Guide vanes Figure 14 Fan disassembly and assembly 1 2 3 6 5 7b 9 7c 10...

Page 14: ...7b Bolts 3 Centre bolt and washers 7c Washers 4 Hub clip with screws and washers 8 Motor 5 Hub boss 9 Fan casing 6 Rotor 10 Guide vanes Figure 15 Fan disassembly and assembly 1 2 3 6 5 7b 9 7c 10 7b 8...

Page 15: ...for motors up to 16 A Figure 17 Terminal box star connected for motors up to 16 A Figure 18 Terminal box delta connected for motors over 16 A W2 U2 V2 U1 V1 W1 U2 W2 U1 V1 V2 W1 U1 U1 L1 L2 L3 PE PTC...

Page 16: ...ZL AZN AZW 15 Figure 19 Terminal box star connected for motors over 16 A U1 V1 W1 W2 U2 V2 L1 L2 L3 PE PTC PTC L N 1 2 L N 1 2 U1 V1 W1 U2 V2 W2 PE U1 V1 W1 U2 V2 W2 PE Circuit breaker Not Novenco del...

Page 17: ...Pure competence in air ttt EKs E K h E KD...

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