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Summary of Contents for 280 GSHE

Page 1: ...Industrivej 3 9 DK 9460 Brovst Denmark Tel 45 98 23 60 88 Fax 45 98 23 61 44 07 05 21 Manual SCANTOOL Metal cutting bandsaw 280 GSHE ...

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Page 3: ... 2004 108 EC Directive on Electromagnetic Compatibility 2006 95 EC Low Voltage Equipment Safety directive Also in accordance with The council directive of 19 February 1973 73 23 EEC The Low Voltage Directive with later amendments order no 797 of 30 August 1994 The council directive of 3 May 1989 89 336 EEC The EMC Directive with later amendments order no 796 of 5 December 1991 with subsequent amen...

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Page 5: ...peration 7 Make Proper Tooth Selection 8 BI Metal Speeds And Feeds 9 Use Of Main Machine Parts 10 Maintaining 11 Trouble shooting 12 Parts Lists Drawing 13 Circuit Diagram CAUTION Install saw blade and blade guard before use Set proper blade tension to prevent any danger caused by damaged saw blade or work piece 2 3 4 5 6 6 7 7 8 8 9 9 13 13 14 15 16 24 25 26 ...

Page 6: ...5 The swivel vise base of handle 1 Overall Aspect Move Vise The blade tension handle The start The move vise handle Vise base Angle Sale Base Coolant pump Saw arm Control Panel The vise fixed of handle ...

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Page 9: ...r any application other than for which it was designed If you have any questions relative to its application DO NOT use the machine until you contact with us and we have advised you Your machine might not come with a power socket or plug Before using this machine please do ask your local dealer to install the socket or plug on the power cable end 3 SPECIFICATION MOTOR 900W Saw Blade Speed MPM 20 8...

Page 10: ... the working area 9 Chip pan underneath the working table prevents coolant fluid leaking and keep floor dry 10 Coolant for cutting water oil 40 1 oil specification 5 TRANSPORTATATION INSTALLATION 5 1 UNPACKING 1 Transportation to desired location before unpacking please use lifting jack Fig B 2 Transportation after unpacking please use heavy duty fiber belt to lift up the machine ALLWAYS KEEP PROP...

Page 11: ...Turn off the power before wiring be sure machine is in proper grounding Overload circuit breaker is recommended for safety wiring 6 Keep machine always out from sun dust wet raining area 5 4 CLEANING LURICATING 1 Your machine has been coated with a heavy grease to protect it in shipping This coating should be completely removed before operating the machine Commercial degreaser kerosene or similar ...

Page 12: ...aw blade must travel to finish the cut Locate the average width of cut on the chart Select the tooth Ditch on the ring marked with the tubing and structural shape which aligns with the average width you are cutting EXAMPLE 4 100mm outside diameter 3 75mm inside diameter tubing 4 100mm OD 12 5 sq ln 79cm2 3 75 mm ID 7 0 sq ln 44cm2 Area 5 5 sq ln 35cm2 5 5 sq ln 35cm2 4 100mm distance 1 38 35mm ave...

Page 13: ...s are the best indicators of correct feed force Monitor chip information and adjust feed accordingly Thin or powdered chips increase feed rate or reduce band speed Burned heavy chips reduce feed rate and or band speed Curly silvery and warm chips optimum feed rate and band speed 9 USE OF MAIN MACHINE PARTS 9 1 POWER SYSTEMS AND CONTROL PANEL Before connecting your machine to an electrical power sy...

Page 14: ...8 Press the green start button B The saw motor and the coolant pump motor should both start 1 9 Open the ball valve I clockwise cw 1 10 Turn the flow control knob AH clockwise cw to slow down the descent or counterclockwise ccw to speed it up 2 MANUAL MODE OPERATION 2 1 Close the handle on the hydraulic ball valve I by turning it counterclockwise ccw 2 2 Turn the flow control knob AH clockwise cw ...

Page 15: ...e is graduated to indicate blade tension of 20 000 30 000 and 35 000 pounds per square inch psi For carbon blades the blade should be tensioned at 20 000 psi For bi metal blades similar to the one supplied with the machine the blade should be tensioned at 30 000 or 35 000 psi Always release blade tension at the end of each working day to prolong blade life Make sure the blade is tensioned correctl...

Page 16: ... the stop valve lever A fig 4 which directs the coolant onto the blade The lever A is shown in the off position 9 9 OPERATING THE TRU LOCK VISE SYSTEM INSTRUCTIONS To operate proceed as follows 1 Raise the arm 2 above the work piece close the cylinder valve to maintain the arm 2 above the work piece 2 Put your work piece on the table Move the vise handle A upwards to an angle of 45 degree a Half o...

Page 17: ...are pointing in the right direction IF necessary turn the blade inside out 7 Place the new blade on the wheels In the blade guides and adjust blade tension and blade guides 10 MAINTAINING That s easier to keep machine in good condition or best performance by means of maintaining it at any time than remedy it after it is out of order 1 Daily Maintenance by operator a Fill the lubricant before start...

Page 18: ... blade 10 Weld again beware the welding skill Premature Blade Dulling 1 Teeth too coarse 2 Too much speed 3 Inadequate feed pressure 4 Hard spots or scale on material 5 Work hardening of material 6 Blade twist 7 Insufficient blade 8 Blade slide 1 Use finer teeth 2 Decrease speed 3 Decrease spring tension on side of saw 4 Reduce speed increase feed pressure 5 Increase feed pressure by reducing spri...

Page 19: ...Re track blade according to operating instructions Bad Cuts Rough 1 Too much speed or feed 2 Blade is too coarse 3 Blade tension loose 1 Decrease speed or feed 2 Replace with finer blade 3 Adjust blade tension Blade is twisting 1 Cut is binding blade 2 Too much blade tension 1 Decrease reed pressure 2 Decrease blade tension Saw arm can not be raised up after pushing the raising button 1 Improper s...

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Page 30: ...he product has not been misused or carelessly handled and has not been used in a manner contrary to the operating instructions 3 Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents 4 Documentary proof of purchase date is produced when the goods are handed in or sent for repair 5 Wear parts are not covered by the warranty SCANTOOL ...

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