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INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS

 

For Nickel–Cadmium (Ni-Cd) Batteries used in Stationary Applications 

 

Commissioning by: 

....................................... 

Date: 

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Number of cells/blocks:

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Model #

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SAFETY PRECAUTIONS & WARNINGS 

 

Familiarize personnel with battery installation, charging and maintenance procedures.  Display operating instructions 
visibly near the battery system. Restrict access to battery area, permitting trained personnel only, to reduce the  
possibility of injury. 

 
 

Wear rubber apron, gloves and safety goggles (or face shield) when handling, installing, or working on batteries. 
This will help prevent injury due to splashing or spillage of electrolyte. Observe all accident prevention rules. 

 
 

Prohibit smoking.  Keep flames and sparks of all kinds away from the vicinity of storage batteries as liberated or  
entrapped hydrogen gas in the cells may be exploded, causing injury to personnel and/or damage to cells. 

 
 

Wash all electrolyte splashes in eyes or on skin with plenty of clean water and seek immediate medical assistance.  
Electrolyte splashes on clothing should be washed out with water.   
 

 

Explosion and fire risk.  Avoid short circuits.  Never place metal tools on top of cells, since sparks due to shorting  
across cell terminals may result in an explosion of hydrogen gas in or near the cells.  Insulate tool handles to protect  
against shorting.  Prior to making contact with the cell, discharge static electricity by touching a grounded surface. 

 

Electrolyte is highly corrosive.  Promptly neutralize and remove any electrolyte spilled when handling or installing 
cells.  Use DI water or a weak acid (vinegar) solution to neutralize spills and to prevent possible injury to personnel. 

 
 

Batteries are extremely heavy.  Exercise care when handling batteries.  When lifting use appropriate mechanical 
equipment to safely handle batteries and avoid injury to personnel. 

 

Dangerous voltage.  Whenever possible, when making repairs to charging equipment and/or batteries, interrupt AC 
& DC circuits to reduce the possibility of injury to personnel and damage to system equipment.  This is particularly  
import with high voltage systems (50 volts and above). 

Recycle and Dispose of Used Batteries 
Used batteries contain valuable recyclable materials.  They must NOT be disposed of with domestic waste.  Modes  
of return and recycling shall conform to the prevailing regulations in operation at the site where the battery system is  
located.  Call SBS for recycling options. 

 
 
Version: 2014-Feb.1 
 
 

Corporate Office                  
N56 W16665 Ridgewood Dr. 

        (800) 554-2243 

Menomonee Falls, WI 53051          www.sbsbattery.com

Summary of Contents for KBH Series

Page 1: ...parks due to shorting across cell terminals may result in an explosion of hydrogen gas in or near the cells Insulate tool handles to protect against shorting Prior to making contact with the cell disc...

Page 2: ...pc 1 45 Vpc 1 52 1 57 Vpc Charging Option B Note Boost system for 72hrs when any cells voltage falls below 1 36 volts Use Option A Boost charging voltage data Float Voltage Range 1 46 1 49 Vpc Not Rec...

Page 3: ...RRANTY NOTES Any of the following actions will invalidate the warranty Non adherence to the Installation Operating and Maintenance Instructions Repairs carried out with non approved parts or by non ap...

Page 4: ...s can be float charged during storage A filled and charged battery can be stored for a maximum period of one year If in storage for more than 6 months the battery must be discharged to an average cell...

Page 5: ...ause damage to the battery The layout and contents of a battery room must allow easy access to the batteries and must comply with all national and local codes Handling SBS Ni Cd batteries are normally...

Page 6: ...ype of lubricant such as Grease or Oil as they may contain mineral spirits which can cause crazing and cracking of the plastic jar material Make sure to arrange batteries plumb and level with the corr...

Page 7: ...72hours at a voltage of Flooded Pocket Plate Ni Cd batteries 1 54 1 69 Vpc Valve Regulated Pocket Plate Ni Cd batteries 1 45 Vpc Flooded Fibre Plate Ni Cd batteries 1 52 1 57 Vpc If after 72 hours an...

Page 8: ...ystem to correct voltage spread the charger should be set to the highest possible voltage without exceeding the voltage sensitivity of your connected load Disconnecting the load and using the highest...

Page 9: ...ty 10 S cm to top off cells Under ideal operating conditions flooded Ni Cad batteries should require watering every 6 24 months Watering intervals are influenced by temperature charging rates and the...

Page 10: ...oes not recommend an acceptance or performance test until the system has been in float service for a minimum of 12 weeks Results of a test carried out before the system has been on float for 12 weeks...

Page 11: ...result of cell reversal so no provisions are required for bypassing weak cells Reversing the polarity of NiCad cells should not be a basis for terminating a discharge test before the over all terminal...

Page 12: ...YSTEM CHECKS record in a log book the following Record the battery system float charging voltage It should be equal to the number of cells multiplied by the recommended charging voltage per cell Recor...

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