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2.0   INSTALLATION 

 

The electrical protective measures, accommodation and ventilation of the battery installation must be in accordance with the applicable 
rules and regulations. This includes layout, safety equipment and warning signs required.  
 

Ventilation 

Nickel-cadmium batteries produce hydrogen and oxygen during operation. This is especially true during charging and discharging. 
These gases result from electrolysis of the water portion of the electrolyte by the charging current. Natural or artificial ventilation should 
be provided in the battery room, or area, to prevent hydrogen from exceeding a 1% concentration. Concentrations above 4% can result 
in an explosive mixture, which could be ignited by sparks from adjacent electrical equipment as well as sparks or open flame introduced 
by personnel. All air moved by ventilation should be exhausted into the outside atmosphere and should not be allowed to re-circulate 
into other confined areas. 
Ventilation requirements vary. Contact your local authority for requirements. Use of a hydrogen detector is recommended. 
 

Location 

A battery system should be installed in a clean, cool and dry location. Avoid placing the battery in a warm area or in direct sunlight. 
Heaters, radiators and steam pipes can cause serious electrolyte temperature variation among cells within a battery system.  
Freezing will not cause damage to the battery.  
The layout and contents of a battery room must allow easy access to the batteries and must comply with all national and local codes.   
 

Handling 

SBS Ni-Cd batteries are normally supplied in a fully charged state and must be unpacked carefully to avoid short circuit between 
terminals of opposite polarity. The cells can be lifted by the terminal posts with appropriate equipment.  
At all times exercise caution when handling batteries to prevent damage of the plastic containers and covers. The battery containers 
and covers are delicate and scratches can lead to weakening of the cases.  
 

Tools 

Use tools with insulated handles. Do not place or drop metal objects onto the battery. Remove rings, wristwatch, and metal articles of 
clothing which may come into contact with the battery terminals. 
 

Removal 

Before removing old batteries, ensure that all electric loads are switched off (breakers, fuses and switches). This must be carried out by 
a qualified professional. Batteries must be packaged, shipped and recycled per regulations. 
 

Rack and Spill Containment Installation 

Choose location to install rack and ensure that the area is clean and level.  Make sure the rack rails supplied are insulated. 
Assemble rack frame according to instructions supplied. If instructions are missing, contact rack supplier. Adjust rack rail spacing to 
proper width for the cells that are to be installed on the rack.   
Set rack frame in final resting place. If mounting to the floor, mark and then drill anchor holes. Install contractor-supplied anchor bolts 
and tighten. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for KBH Series

Page 1: ...parks due to shorting across cell terminals may result in an explosion of hydrogen gas in or near the cells Insulate tool handles to protect against shorting Prior to making contact with the cell disc...

Page 2: ...pc 1 45 Vpc 1 52 1 57 Vpc Charging Option B Note Boost system for 72hrs when any cells voltage falls below 1 36 volts Use Option A Boost charging voltage data Float Voltage Range 1 46 1 49 Vpc Not Rec...

Page 3: ...RRANTY NOTES Any of the following actions will invalidate the warranty Non adherence to the Installation Operating and Maintenance Instructions Repairs carried out with non approved parts or by non ap...

Page 4: ...s can be float charged during storage A filled and charged battery can be stored for a maximum period of one year If in storage for more than 6 months the battery must be discharged to an average cell...

Page 5: ...ause damage to the battery The layout and contents of a battery room must allow easy access to the batteries and must comply with all national and local codes Handling SBS Ni Cd batteries are normally...

Page 6: ...ype of lubricant such as Grease or Oil as they may contain mineral spirits which can cause crazing and cracking of the plastic jar material Make sure to arrange batteries plumb and level with the corr...

Page 7: ...72hours at a voltage of Flooded Pocket Plate Ni Cd batteries 1 54 1 69 Vpc Valve Regulated Pocket Plate Ni Cd batteries 1 45 Vpc Flooded Fibre Plate Ni Cd batteries 1 52 1 57 Vpc If after 72 hours an...

Page 8: ...ystem to correct voltage spread the charger should be set to the highest possible voltage without exceeding the voltage sensitivity of your connected load Disconnecting the load and using the highest...

Page 9: ...ty 10 S cm to top off cells Under ideal operating conditions flooded Ni Cad batteries should require watering every 6 24 months Watering intervals are influenced by temperature charging rates and the...

Page 10: ...oes not recommend an acceptance or performance test until the system has been in float service for a minimum of 12 weeks Results of a test carried out before the system has been on float for 12 weeks...

Page 11: ...result of cell reversal so no provisions are required for bypassing weak cells Reversing the polarity of NiCad cells should not be a basis for terminating a discharge test before the over all terminal...

Page 12: ...YSTEM CHECKS record in a log book the following Record the battery system float charging voltage It should be equal to the number of cells multiplied by the recommended charging voltage per cell Recor...

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