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Sauter GmbH

 

Tieringerstr. 11-15 
D-72336 Balingen 
E-Mail: [email protected]

 

Tel:  +49-[0]7433- 9976-174 
Fax: +49-[0]7433-9976-285 
Internet: www. sauter.eu 

 

 

 

Instruction Manual 

TU_US 

 

 

TU_US-BA-e-1110  

11

 

will be minimized by calibrating each test piece 
individually.  

 
 

An additional important consideration is , that any included 
air gaps or air pockets will cause an early reflection of the 
ultrasound beam. This will be noticed as a sudden 
decrease in thickness in an otherwise regular surface. 
While this may impede accurate measurement of the total 
material thickness, it does positively indicate any air gaps 
in the laminate. 

 
 
 
 
 
 
   

 

 

Suitability of materials 

 

Ultrasonic thickness measurement relies on passing a 
sound wave through the material being measured. Not all 
materials are suited to transmitting sound. Ultrasonic 
thickness measurement is practically found in a wide 

 

 
 
 
 

variety of materials including metals, plastic and glass. 

 

7. Declaration of conformity 

Materials which are difficult include some cast materials, 
concrete, wood , fibreglass and some rubber. 

 

 

Coupling medium 

Every ultrasonic application requires some medium to 
couple the sound from the transducer to the tested 
material. Typically, a high viscosity liquid is used as the 
medium. The sound used in ultrasonic thickness 
measurement doesn’t travel through air efficiently. 
A wide variety of coupling mediums may be used. 
Propylene glycol is suitable for mostly all applications. In 
difficult applications, where a maximum transfer of sound 
energy is required, glycerine is recommended. However, 
on some metals glycerine may promote corrosion by 
means of water absorption, which is undesirable.  
Other suitable coupling medium for measurements at 
normal temperatures may include water, various oils and 
greases, gels and silicone fluids. Measurements at 
elevated temperatures will require specially formulated 
high temperature coupling medium. 
Inherent in ultrasonic thickness measurement is the 
possibility that the instrument will use the second rather 
than the first echo from the back surface of the material 
being measured while being in standard pulse-echo mode. 
This may result in a thickness reading that is TWICE what 
it should be. 
 
The responsibility of a proper use of the instrument and the 
recognition of these types of phenomenon solely rest with 
the user of the instrument. 

 
 

 

 

 

 

 

 

 

 

 

                                                                                    

 
 
 
 
 
 
 

Summary of Contents for TU-US

Page 1: ...Appendix A Sound velocities Appendix B Application notes 8 Declaration of conformity 1 Overview The Model TU US is a digital ultrasonic thickness gauge Based on the operating principles as SONAR it is capable of measuring the thickness of various materials with an accuracy as high as 0 01 mm or 0 001 inches It is suitable for a variety of metallic and non metallic materials 1 1 Product Specificati...

Page 2: ...d then multiplied by the velocity of sound in the material The result is expressed in following relationship 2 t v H Where H thickness of the test piece v sound velocity in the material t the measured round trip transit time 1 4 Configuration No Item Quan tity Note 1 Main body 1 2 Transducer 1 Model N05 90 3 Couplant 1 4 Instrument Case 1 5 Operating Manual 1 6 Screwdriver 1 7 Alkaline battery 2 A...

Page 3: ...oll down Data Save or Data Delete 3 Preparation 3 1 Transducer Selection With this instrument it is possible to measure a wide range of different materials started from various metals to glass and plastics These different types of material require the usage of different transducers Choosing the correct transducer is the most important thing to perform accurate and reliable measurements Generally s...

Page 4: ...d the transducer in place Only moderate pressure is sufficient to keep it stationary Its surface must be placed flat against the surface of the material Table 3 1 Transducer selection Mo del Freq MHZ Dia metr mm Measurement range Lower limit Description N02 2 22 3 0mm 300 0 20 For thick high mm in steel 40mm grey Cast iron HT200 ly attenuating or highly scattering materials N05 5 10 1 2mm 230 0 mm...

Page 5: ...this value in all following measurements When performing a Zero adjustment the instrument will always use the sound velocity value of the in built control plate even if any other velocity value has been entered for making actual measurements Though the last Zero adjustment will be stored it is generally recommended to perform a Zero adjustment whenever the instrument is turned on as well as if a d...

Page 6: ...s to be pressed firmly against the area being measured The coupling status indicator should appear on the display as well as a digit number If the instrument has been zeroed properly and if it has been set to the correct sound velocity the actual thickness of the material directly beneath the transducer will be indicated as a number in the display If the coupling status indicator doesn t appear or...

Page 7: ...In the section below it is described how to set up this feature 1 On the Test Set Tolerance Limit menu item the key has to be pressed to activate the limit set screen 2 The key the and key are to be used to change the bottom limit and the upper limit value to the desired values 3 The key has to be pressed to confirm the change and to return to the previous screen or the key has to be pressed to ca...

Page 8: ... entered and the Print current menu item has to be highlighted Then the key has to be pressed This operation will send all data of the current file to the mini printer via RS 232 port and print them out 4 12 2 Print selected file The Print function menu screen has to be entered and the Print Memory menu item has to be highlighted Then the key has to be pressed After specifying the start file name ...

Page 9: ...an external storage device Measurement data stored in the memory can be transferred to the PC through the RS 232 port For detailed information of the communication software and its usage refer to the software manual 5 Menu operation Both presetting system parameters and the additional function are verified by menu operation On the measurement screen the key has to be pressed to get into the main m...

Page 10: ...erpendicular at right angle to the long axis of the pipe For smaller pipe diameters two measurements should be performed one with the surface gap of the sensor perpendicular another with the gap parallelto the long axis of the pipe The smaller one of the displayed values should be taken as the thickness of that point Measuring hot surfaces The sound velocity through a substance is dependent on its...

Page 11: ...ltrasonic application requires some medium to couple the sound from the transducer to the tested material Typically a high viscosity liquid is used as the medium The sound used in ultrasonic thickness measurement doesn t travel through air efficiently A wide variety of coupling mediums may be used Propylene glycol is suitable for mostly all applications In difficult applications where a maximum tr...

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