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Sauter GmbH

 

Tieringerstr. 11-15 

Tel:  +49-[0]7433- 9976-174 

D-72336 Balingen 
E-Mail: [email protected]

 

Fax: +49-[0]7433-9976-285 
Internet: www. sauter.eu 

 

 

 

Instruction Manual 

TU_US 

 

 

TU_US-BA-e-1110  

3

 

 
 
 
 
 
2.3 Measurement screen 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 

 

 

 
 
 
 

Battery Information: 
Displays the information of the rest capacity of battery 
Coupling status: 
Indicates the coupling status. While measurements are 
performed, this symbol should be on. If it isn’t, the 
instrument is having difficulties in achieving a stable 
measurement and the thickness value displayed will most 
likely be erroneous. 
Operating hint: Shows hints of current operation 
FIL:  File selection 
MEM:  Memory data viewing 
PRB: Transducer set 
VEL:  Change velocity 
CAL:  Velocity calibration 
DPC:  Dual point calibration state 
ZER:  Probe zero state 
SCA:  Indicates that the current thickness measurement   
           Mode is  Scan mode, not Single point mode. 
 
File name: current file name is shown 
Record No./ Count: The current record number is indicated 
while this item is highlighted or the total record counts 
while it isn’t highlighted. 
Transducer Model: Current transducer model setting in the 
instrument 
Sound velocity: Current sound velocity setting 
Thickness reading: The present Single time measured 
value is displayed. 

 means that the upper measuring limit 

is exceeded. 

 means that the value is lower than bottom 

measuring limit. 
 
Units label: If the 

mm

 symbol is on, the instrument is 

displaying the thickness value in millimetres and the sound 
velocity in 

m/s.

      

If the 

in 

symbol is on, the instrument is displaying the 

thickness value in inches and the sound velocity in 

inch/us.

      

 
 

2.4 Keypad definitions 

 

Turn the 
instrument on 
and off  

 

Exit from 
current 
selection 

 

Turn on/off the 
EL backlight 

 

Enter 

 

Probe Zero 
operation 

 

Plus or scroll 
up 

 

Switch selection 
among items 

 

Minus or 
scroll down 

 

Data Save or 
Data Delete 

 

 

 
 
3. Preparation 
3.1 Transducer Selection 
 

With this instrument it is possible to measure a wide range 
of different materials, started from various metals to glass 
and plastics. These different types of material require the 
usage of different transducers. Choosing the correct 
transducer is the most important thing to perform accurate 
and reliable measurements. Generally speaking, the best 
transducer for an operation is the one that sends sufficient 
ultrasonic energy into the material to be measured in the 
way that a strong, stable echo is to be received in the 
instrument. There are several factors that affect the 
strength of the traveling ultrasound. They are described as 
followed: 
   Initial signal strength: The stronger a signal is at the 
beginning, the stronger its echo will return. Initial signal 
strength is mainly a factor of the size of the ultrasound 
emitter in the transducer. A large emitting area will send 
more energy into the material being measured than a small 
one. Thus, a so-called “1/2 inch” transducer will emit a 
stronger signal than a “1/4 inch” transducer. 
   Absorption and scattering: As the ultrasound travels 
through a material, it is partly absorbed. If the material has 
got any grain structure, the sound waves will start 
scattering. Both of these effects reduce the strength of the 
waves and thus the instrument’s ability to detect the 
returning echo. Ultrasound of higher frequency is absorbed 
and scattered more than ultrasound of lower frequency. 
While it may seem that using a lower frequency transducer 
is better in every instance, it should be mentioned that low 
frequencies are less directional than higher ones. Thus, a 
higher frequency transducer is a better choice for detecting 
the exact location of small pits or flaws in the material to be 
measured. 
  Geometry of the transducer:  

Battery 

Operating Hint 

ThicknesReading 

Units Label 

Coupling 
Status 

File Name 

Sound Velocity 

Record 
No./count 

Transducer 
Model 

Summary of Contents for TU-US

Page 1: ...Appendix A Sound velocities Appendix B Application notes 8 Declaration of conformity 1 Overview The Model TU US is a digital ultrasonic thickness gauge Based on the operating principles as SONAR it is capable of measuring the thickness of various materials with an accuracy as high as 0 01 mm or 0 001 inches It is suitable for a variety of metallic and non metallic materials 1 1 Product Specificati...

Page 2: ...d then multiplied by the velocity of sound in the material The result is expressed in following relationship 2 t v H Where H thickness of the test piece v sound velocity in the material t the measured round trip transit time 1 4 Configuration No Item Quan tity Note 1 Main body 1 2 Transducer 1 Model N05 90 3 Couplant 1 4 Instrument Case 1 5 Operating Manual 1 6 Screwdriver 1 7 Alkaline battery 2 A...

Page 3: ...oll down Data Save or Data Delete 3 Preparation 3 1 Transducer Selection With this instrument it is possible to measure a wide range of different materials started from various metals to glass and plastics These different types of material require the usage of different transducers Choosing the correct transducer is the most important thing to perform accurate and reliable measurements Generally s...

Page 4: ...d the transducer in place Only moderate pressure is sufficient to keep it stationary Its surface must be placed flat against the surface of the material Table 3 1 Transducer selection Mo del Freq MHZ Dia metr mm Measurement range Lower limit Description N02 2 22 3 0mm 300 0 20 For thick high mm in steel 40mm grey Cast iron HT200 ly attenuating or highly scattering materials N05 5 10 1 2mm 230 0 mm...

Page 5: ...this value in all following measurements When performing a Zero adjustment the instrument will always use the sound velocity value of the in built control plate even if any other velocity value has been entered for making actual measurements Though the last Zero adjustment will be stored it is generally recommended to perform a Zero adjustment whenever the instrument is turned on as well as if a d...

Page 6: ...s to be pressed firmly against the area being measured The coupling status indicator should appear on the display as well as a digit number If the instrument has been zeroed properly and if it has been set to the correct sound velocity the actual thickness of the material directly beneath the transducer will be indicated as a number in the display If the coupling status indicator doesn t appear or...

Page 7: ...In the section below it is described how to set up this feature 1 On the Test Set Tolerance Limit menu item the key has to be pressed to activate the limit set screen 2 The key the and key are to be used to change the bottom limit and the upper limit value to the desired values 3 The key has to be pressed to confirm the change and to return to the previous screen or the key has to be pressed to ca...

Page 8: ... entered and the Print current menu item has to be highlighted Then the key has to be pressed This operation will send all data of the current file to the mini printer via RS 232 port and print them out 4 12 2 Print selected file The Print function menu screen has to be entered and the Print Memory menu item has to be highlighted Then the key has to be pressed After specifying the start file name ...

Page 9: ...an external storage device Measurement data stored in the memory can be transferred to the PC through the RS 232 port For detailed information of the communication software and its usage refer to the software manual 5 Menu operation Both presetting system parameters and the additional function are verified by menu operation On the measurement screen the key has to be pressed to get into the main m...

Page 10: ...erpendicular at right angle to the long axis of the pipe For smaller pipe diameters two measurements should be performed one with the surface gap of the sensor perpendicular another with the gap parallelto the long axis of the pipe The smaller one of the displayed values should be taken as the thickness of that point Measuring hot surfaces The sound velocity through a substance is dependent on its...

Page 11: ...ltrasonic application requires some medium to couple the sound from the transducer to the tested material Typically a high viscosity liquid is used as the medium The sound used in ultrasonic thickness measurement doesn t travel through air efficiently A wide variety of coupling mediums may be used Propylene glycol is suitable for mostly all applications In difficult applications where a maximum tr...

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