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Sase PDG 5000, Manual

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Sase PDG 5000 Manual Download Page 1

Version 7.

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Summary of Contents for PDG 5000

Page 1: ...Version 7 3 Ser 2000 to 3000 Date 01 01 2018 ...

Page 2: ...2 ...

Page 3: ...n Seattle a 22 000 square foot distribution and service faclllty in Knoxville and local sales and technical support representatives throughout the United States SASE is able to provide unsurpassed service and technical support for the contractor At SASE we engineer and manufacture our own equipment which allows us to be in control of the quality of the equipment we sell SASE offers a complete line...

Page 4: ...Rev 7 4 ...

Page 5: ...e Complete Motor On Drum Handle Stem Drum Complete Top Drum Plate Bottom Drum 1 Bottom Drum 2 Bottom Drum 3 Drum Sheave Top Idler Top Tensioner Intermediate Main Tensioner Main Spindle Main Idler Planetary Flex Head Tooling Belt Paths Troubleshooting Warranty Declaration of Conformity 1 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 4...

Page 6: ...e and atten tion has been given by SASE to ensure maximal protection is given to the drive Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis frame When transporting it is important to ensure the machinery is properly secured at all times to eliminate bouncing of the variable speed drive Ensure the chassis or frame section of the machine is secured down...

Page 7: ...ated by either the manufacturer or distributor Always wear personal safety equipment such as sturdy non slip boots ear protection dust mask and approved eye protection The machine should not be used in areas where potential for fire or explosions exist Machinery should only be started when grinding heads are resting on the ground The machine should not be started without the rubber dust skirt atta...

Page 8: ...rthed outlet socket Check that the mains voltage corresponds with that stated on the rating plate on the machine Ensure the cord is behind you when you start to use the machine so that the cord will not be damaged WARNING At no time should lifting of machinery be attempted without mechanical means such as a hoist or a forklift WARNING HIGH VOLTAGE Inspection and or maintenance should be carried ou...

Page 9: ...rection This sideways pull can be very useful when grinding particularly along a wall Set the machine so that it pulls towards the wall and then control the machine so it can just touch the wall This will ensure a grind close to the wall or object Direction is also a matter of personal preference however to improve the cutting efficiency of diamonds change directions on a regular basis This will w...

Page 10: ...mended to have a set of gloves ready as diamonds can get very hot especially during dry grinding applications Changing 1 Set handle in upright position Illustrated upper right 2 Pull back on handle to lift grinding head off the ground Illustrated middle right 3 Lay machine back on the ground Illustrated bottom right 4 Put on gloves 5 Remove grinding disc from flex plate 6 Check to ensure that all ...

Page 11: ...ern Increase the life of the diamond tool The opposite will occur when changing to a larger particle grit size The Binding Agent Metal Bond or Resin Bond Increasing hardness of bond will Increase life of diamond tool Decrease production rate Cause diamond tool to leave finer scratches in dry grinding applications when compared to a softer bond diamond tool with the same diamond grit size A hard bo...

Page 12: ... very flat floor finish is desired Metal Bond Diamond Tooling Quick Reference Guide Yellow Series Extremely Hard Concrete Very soft bonded diamonds for grinding extremely hard concrete floors Gold Series Very Hard to Hard Concrete Very soft bonded diamonds for grinding very hard to hard concrete floors Blue Series Hard to Medium Concrete Soft bonded diamonds for grinding hard to medium concrete fl...

Page 13: ......

Page 14: ...1 7 5 4 3 2 6 Back View Tank attaches to Frame SHEET 1 OF 1 SCALE 1 5 1 2 WEIGHT 5 4 3 2 1 3 DWHU 6 VWHP ...

Page 15: ...00 2 3 PDG 20247 00 VALVE 1 4 BALL 2 4 PDG 20260 01 FITTING 1 4 NPT FEMALE X 1 4 BARB 2 5 PDG 20262 00 TUBING WATER 3 ft 6 NB 11 112 SCREW FLANGED HEX HEAD CAP M6 1 0 X 30 2 7 PDG 20270 00 TRIM FLEXIBLE 3 16 X 5 8 2 ft 1 PDG 45059 00 Goop applied around brass fittings inside tank 1 Water System Water System Supplemental ...

Page 16: ...1 2 3 3 SHEET 1 OF 1 SCALE 1 20 WEIGHT 5 4 3 2 1 3 9DFXXP RVH ...

Page 17: ...Item No Part No Description Quantity 1 WVAC HS2 00000 HOSE VACUUM 2 0 ID YELLOW BY THE FOOT 4ft 2 VAC WCN 2020 MALE CONNECTOR 2 X 2 CHROME 1 3 NB 52 101 CLAMP HOSE 2 0 2 Vacuum Hose ...

Page 18: ...12 12 11 9 8 10 10 13 13 13 13 6 4 3 2 3 1 5 5 3 3 2 4 7 7 20 19 18 17 14 15 16 SHEET 1 OF 1 SCALE 1 20 WEIGHT 29 5Kg 5 4 3 2 1 3 UDPH ...

Page 19: ...T RETAINER LEFT HAND 1 10 NB 20 143 NUT M8 1 25 NYLOC 2 11 PDG 50112 00 WEIGHT BALLAST 2 12 NB 13 225 SCREW FLAT HEAD SOCKET M8 1 25 X 40 2 13 PDG 45108 00 KNOB SEVEN LOBE WITH STUD 4 14 NB 10 247 SCREW HEX M10 X 160 ZINC 1 15 NB 20 131 NUT NYLOC M10 ZINC 1 16 NB 20 137 NUT JAM M10 1 5 ZINC 1 17 NB 51 201 MOUNT ZIP TIE 2 18 NB 16 117 SCREW BUTTON HEAD SOCKET M6 X 8 2 19 795 00 12 Zip Tie 6 inch 2 ...

Page 20: ...15 1 2 6 3 7 5 9 10 11 12 13 14 20 25 4 21 22 24 23 8 16 19 18 17 SHEET 1 OF 1 SCALE 1 1 WEIGHT 5 4 3 2 1 3 0RWRU 2Q UXP ...

Page 21: ...ed in Motor 1 13 PDG 50043 00 5HP BALDOR MOTOR 1 14 NB 18 143 SET SCREW M14 2 X 60 4 15 NB 20 136 NUT JAM M14 2 4 16 PDG 45047 50 RACK DRUM V2 2 17 PDG 45075 50 BUSHING 1 3 OD 1 15 ID 1 18 LG 2 18 PDG 45086 00 SLEEVE CARRIAGE BOLT 2 19 NB 10 129 SCREW HEX HEAD CAP M12 X 50 2 20 PDG 50082 00 SKIRT RUBBER DUST 1 21 NB 60 108 LUG TERMINAL 8 AWG 10 STUD Included in Motor 0 22 DG 1403 SCREW HEX SOCKET ...

Page 22: ...14 15 4 5 6 7 11 3 1 2 13 8 9 18 12 12 10 16 17 SHEET 1 OF 1 Scale 1 5 5 4 3 2 1 3 DQGOH VVHPEO ...

Page 23: ...NOB BALL THREADED 1 10 PDG 50111 00 PANEL COMPLETE INTERFACE 1 11 PDG 45070 00 LOCK STEM FEMALE 1 12 NB 16 116 SCREW BUTTON HEAD M5 X 12 ZINC 10 13 NB 12 108 SCREW SOCKET HEAD CAP M6 1 0 X 12 ZINC 3 14 NB 13 119 SCREW FLAT HEAD SOCKET CAP M5 0 8 X 16 3 15 NB 13 113 SCREW FLAT HEAD SOCKET CAP M6 1 0 X 10 3 16 PDG 50087 00 COVER WITH HOLE 1 17 PDG 50076 00 GROMMET RUBBER 1 2 ID 1 1 8 OD 2 18 PDG 500...

Page 24: ...14 15 10 3 8 1 19 22 4 21 9 11 17 12 13 7 2 6 6 16 20 23 18 SHEET 1 OF 1 SCALE 1 1 WEIGHT 61 77kg 5 4 3 2 1 PDG 5000 Complete Drum ...

Page 25: ... UPPER DUST 1 11 NB 12 116 SCREW SOCKET HEAD CAP M6 1 0 X 20 12 9 ZINC 7 11b NB 30 215 WASHER M6 INTERNAL LOCK 6 12 PDG 45078 00 SEAL TOP BELT 1 13 PDG 20269 00 ZIP TIE 48 2 14 PDG 45038 50 EAR MOUNTING V2 2 15 NB 13 218 SCREW FLAT HEAD SOCKET CAP M8 1 25 X 20 6 16 PDG 20292 00 CHEMREX CX 948 9 oz 17 PDG 45040 00 PLATE STATIONARY 1 18 NB 13 116 SCREW FLAT HEAD SOCKET CAP M6 1 0 X 20 8 19 PDG 20286...

Page 26: ...6 3 13 9 1 2 4 5 7 8 10 11 12 12 Top Drum SHEET 1 OF 1 SCALE 1 10 WEIGHT 17 3kg 5 4 3 2 1 3 5 ...

Page 27: ...untersunk Head Screw 13 12 NB 13 218 M8 1 25x20 Flat Countersunk Head Screw 2 13 NB 10 218 M8 1 25x20 Socket Head Cap Screw 2 8 NB 12 108 Red LocTite 263 3 10 NB 25 101 Red LocTite 263 0 11 NB 13 115 Red LocTite 263 13 12 NB 13 218 Red LocTite 263 2 13 NB 10 218 Red LocTite 263 2 Top Drum Top Drum Supplemental Start with 1 Insert 5 Bolt down with 12 then remove the sheave from 5 Insert 2 bolt down...

Page 28: ...3 4 8 5 1 6 6 2 6 6 6 3 7 SHEET 1 OF 3 SCALE 1 3 WEIGHT 22 Kg 5 4 3 2 1 3 RWWRP UXP Rev 7 ...

Page 29: ...5016 00 STANCHION PERIMETER 5 4 PDG 4A006 00 SUBASSEM MAIN BELT SPINDLE 1 5 PDG 45019 00 WEIGHT BALANCE 1 6 NB 12 116 SCREW SOCKET HEAD CAP M6 1 0 X 20 12 9 ZINC 11 7 NB 50 145 PIN SPIRAL M3 X 12 5 8 PDG 45017 25 POST REACTION 1 2 NB 12 108 Red LocTite 263 6 6 NB 12 116 Red LocTite 263 11 Bottom Drum I Bottom Drum I Supplemental ...

Page 30: ...8 7 9 5 6 4 1 3 10 2 SHEET 1 OF 1 SCALE 1 10 WEIGHT 26 Kg 5 4 3 2 1 3 RWWRP UXP ...

Page 31: ... TIGHTENER 1 6 NB 20 119 NUT COUPLING M10 1 5 1 7 NB 20 137 NUT JAM M10 1 5 ZINC 1 8 NB 20 131 NUT NYLOC M10 ZINC 1 9 NB 32 101 WASHER SPHERICAL M10 1 10 See Page 18 Bottom Drum I 1 2 NB 12 108 Red LocTite 263 6 4 NB 13 118 Red LocTite 263 6 5 PDG 45018 25 Red LocTite 263 where 3 6 and 7 mount 8 gets no LocTite 1 8 NB 20 131 Tighten to 7 all the way to one end of 5 threaded rod Do Not LocTite 1 Bo...

Page 32: ...1 1 1 2 2 2 SHEET 3 OF 3 SCALE 1 3 WEIGHT 36 Kg 5 4 3 2 1 3 RWWRP UXP Rev 7 ...

Page 33: ...NETARY 3 2 NB 12 111 SCREW SOCKET HEAD CAP M6 1 0 X 16 12 9 18 3 See Page 20 Bottom Drum II 1 1 PDG 5A008 00 Butyl Flex is added on the flat face where bolts enter through the bottom drum 3 2 NB 12 111 Red LocTite 263 18 Bottom Drum III Bottom Drum III Supplemental ...

Page 34: ...2 5 4 3 5 1 6 SHEET 1 OF 1 SCALE 1 4 WEIGHT 9 5kg 5 4 3 2 1 3 UXP 6KHDYH VVHPEO Rev 7 ...

Page 35: ...ANGED HEX HEAD M6 1 0 X 20 NON 16 3 PDG 45033 00 SPACER OUTER STAT SHEAVE 1 4 PDG 45034 00 SPACER INNER STAT SHEAVE 1 5 PDG 20224 00 BEARING 61818 2RS 2 6 PDG 45031 00 SPINDLE MAIN DRUM SHEAVE 1 PDG 4A001 00 SUBASSEM DRUM SHEAVE 1 2 NB 11 110 Red LocTite 263 16 Drum Sheave Drum Sheave Supplemental ...

Page 36: ...3 2 4 1 6 7 5 SHEET 1 OF 1 SCALE 2 3 WEIGHT 212kg 5 4 3 2 1 3 7RS GOHU Rev 6 Rev 7 34 ...

Page 37: ...ING 1 3 NB 13 218 SCREW FLAT HEAD SOCKET CAP M8 1 25 X 20 1 4 PDG 20278 00 BEARING 6004 2RS 1 5 PDG 20280 00 BEARING 63004 2RSJ 1 6 NB 50 145 PIN SPIRAL M3 X 12 1 7 PDG 45104 00 SHEAVE TOP TIGHTENER 1 PDG 4A002 00 SUBASSEM TOP IDLER 1 3 NB 13 218 Red LocTite 263 1 Top Idler Top Idler Supplemental ...

Page 38: ...5 3 4 6 2 7 1 5 8 SHEET 1 OF 1 SCALE 1 2 WEIGHT 39kg 5 4 3 2 1 3 7RS 7LJKWHQHU Rev 7 36 Note There is no amount of pin or screw showing on the bottom in this side view The bottom must be truely flat ...

Page 39: ...W FLAT HEAD SOCKET CAP M8 1 25 X 20 2 6 PDG 20278 00 BEARING 6004 2RS 1 7 NB 50 145 PIN SPIRAL M3 X 12 1 8 PDG 45104 00 SHEAVE TOP TIGHTENER 1 PDG 4A003 00 SUBASSEM TOP TIGHTENER 1 5 NB 13 218 Red LocTite 263 2 7 NB 50 145 Insert pin into 2 all the way Careful not to crush either end in the process Then 2 7 into 1 fasten bottom screw fasten top screw 1 Top Tightener Top Tightener Supplemental ...

Page 40: ...6 1 2 3 5 4 7 SHEET 1 OF 1 SCALE 1 5 WEIGHT 4 0kg 5 4 3 2 1 3 372 VVHPEO ...

Page 41: ...S 1 3 NB 40 123 RING INTERNAL RETAINING M60 1 4 PDG 50004 00 RETAINER SHEAVE STEEL 1 5 PDG 50023 00 SHEAVE PTO STEEL 1 6 PDG 45025 00 AXLE PTO 1 7 NB 13 222 SCREW FLAT HEAD SOCKET M8 1 25 X 25 ZINC 1 PDG 4A004 00 SUBASSEM PTO 1 7 NB 13 222 Red LocTite 263 Torque 35 Ft Lbf 1 Power Take Off PTO Power Take Off PTO ...

Page 42: ...11 6 1 2 3 3 4 5 6 7 9 10 11 8 SHEET 2 OF 2 SCALE 1 4 WEIGHT 5 4 3 2 1 3 0DLQ 7LJKWHQHU ...

Page 43: ...116 SCREW FLAT HEAD SOCKET CAP M6 1 0 X 20 6 7 PDG 45011 00 PLATE TOP TIGHTENER 1 8 PDG 45012 00 POST TIGHTENER PIVOT 1 9 PDG 45020 25 GRUDEGEON TENSIONER 1 10 PDG 45080 00 O RING TIGHTENER DASH013 1 11 NB 13 115 SCREW FLAT HEAD SOCKET M6 1 0 X 16 2 PDG 4A005 00 SUBASSEM MAIN TIGHTENER 1 6 NB 13 116 Red LocTite 263 6 10 PDG 45080 00 This is easy to lose 1 11 NB 13 115 Red LocTite 263 2 Main Tighte...

Page 44: ...7 6 5 1 3 3 4 2 SHEET 2 OF 2 SCALE 1 4 WEIGHT 1 59kg 5 4 3 2 1 3 0DLQ HOW ULYH ...

Page 45: ...2 4 PDG 45007 00 SHEAVE MAIN DRIVE 1 5 NB 40 104 RING EXTERNAL RETAINING M20 1 6 PDG 45009 00 COUPLER DRIVEN MOTOR 1 7 NB 12 090 SCREW SOCKET HEAD CAP M5 0 8 X 16 8 PDG 4A006 00 SUBASSEM MAIN BELT SPINDLE 1 3 PDG 20220 00 3 into 4 outter race press 3 over 2 inner race press 2 7 NB 12 090 Red LocTite 263 8 Main Belt Drive Main Belt Drive Supplemental ...

Page 46: ...1 2 3 4 4 SHEET 1 OF 1 SCALE 1 2 WEIGHT 1 25kg 5 4 3 2 1 3 0DLQ GOHU Rev 7 ...

Page 47: ...00 SPINDLE MAIN IDLER 1 2 PDG 20248 00 BEARING 513071 2RS 1 3 PDG 45006 00 RETAINER IDLER BEARING 1 4 NB 13 119 SCREW FLAT HEAD SOCKET CAP M5 0 8 X 16 2 PDG 4A007 00 SUBASSEM MAIN IDLER 1 4 NB 13 119 Red LocTite 263 2 Main Idler Main Idler Suplemental ...

Page 48: ...10 9 8 7 6 5 4 3 2 1 11 SHEET 1 OF 1 SCALE 1 8 WEIGHT 5 4 3 2 1 3 3ODQHWDU ...

Page 49: ...G 50001 50 ROTOR SPINDLE 1 7 PDG 50002 00 SHEAVE PLANETARY 1 8 NB 13 116 SCREW FLAT HEAD SOCKET CAP M6 1 0 X 20 8 9 PDG 50003 00 WASHER SPINDLE TOP 1 10 NB 13 253 SCREW SOCKET FLAT HEAD CAP M10 1 X 90 1 11 NB 20 122 NUT HEX FLANGE M10 1 5 1 PDG 5A008 00 SUBASSEM PLANETARY 3 8 NB 13 116 Red LocTite 263 8 10 NB 13 253 Red LocTite 263 at tip 1 11 NB 20 122 Tighten to 40 ft lbf with 10 captured 1 Plan...

Page 50: ...8 7 8 5 11 2 1 3 6 9 10 4 6 SHEET 1 OF 1 SCALE 1 10 WEIGHT 3 81 5 4 3 2 1 3 OH HDG ...

Page 51: ...TE DRIVEN 1 6 NB 13 218 SCREW FLAT HEAD SOCKET CAP M8 1 25 X 20 8 7 PDG 20104 25 LOCK SHAMROCK PLATE ASSEM 1 8 NB 13 216 SCREW FLAT HEAD SOCKET CAP M8 1 25 X 16 ZINC 7 9 PDG 20106 25 POST SPRING 4 10 PDG 20106 53 SPRING DIE GREEN 4 11 NB 40 113 RING EXTERNAL 1 2 4 PDG 5000 90 FLEX HEAD COMPLETE 1 6 NB 13 218 Red LocTite 263 8 8 NB 13 216 Red LocTite 263 7 Flex Head Flex Head Supplemental ...

Page 52: ...2 3 1 4 5 SHEET 1 OF 1 SCALE 1 5 WEIGHT 5 4 3 2 1 3 7RROLQJ 3ODWH ...

Page 53: ...SCREW FLAT HEAD SOCKET CAP M6 X 16 9 3 PDG 50015 00 PLATE TOOLING PDG5K 1 4 PDG 20295 00 MAGNET 5 8 OD X 1 8 THICK WITH CS HOLE NORTH 3 5 NB 13 110 SCREW M4 X 6 FLAT HEAD PHILLIPS S S 3 5 NB 13 110 Green LocTite 609 3 2 NB 13 118 Red LocTite 263 9 Tooling Plates Tooling Plates Supplemental ...

Page 54: ...PTO Sheave Located on Top Plate MAIN BELT TOP BELT SHEET 1 OF 1 SCALE 1 1 WEIGHT 61 77kg 5 4 3 2 1 3 HOW 3DWKV BELT TENSIONS 132 12 Hz 245 22 Hz or 12 15 ft lb ...

Page 55: ...Rev 7 ...

Page 56: ...or overload trip electronic thermal relay function 64 E FIN Fin overheat 82 E ILF Input phase loss 96 E OLT Stall prevention 112 E BE Brake transistor alarm detection 128 E GF Output side earth ground fault overcurrent at start 129 E LF Output phase loss 144 E OHT External thermal relay operation 145 E PTC PTC thermistor operation 176 E PE Parameter storage device fault control circuit board 177 E...

Page 57: ... on the axle drive shaft and replace if neces sary Check the tension of the V belt replace the V belt if nec essary Change the motor Clean the coupling Reduced or no grinding per formance Grinding tools have reached the maximum permissible wear Inappropriate grinding tool for the application Not enough tension on the V belt Replace the worn parts Replace the grinding tools with appropriate tools f...

Page 58: ...ase Defective component Check the main power supply and switch on again Replace defective component Motor triggers while running Motor protections switch trig gered because of overload Motor has defect Reduce additional load Check the motor Screen Goes Blank Lost Phase Check for 3 legs power No voltage reading on Dis Loose connection Check pin connectors on interface Rev 7 ...

Page 59: ...SE A 100 labor charge may be assessed on the items returned for warranty repair in which no fault is found Freight charges and associ ated fees will then become the responsibility of the customer in such an instance DPDJHV ZKLFK DUH FDXVHG GXULQJ WUDQVSRU tation are not covered under warranty Such carrier Claims In the unlikely event that you should experi ence a defect please contact your SASE re...

Page 60: ...RESS CITY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE COUNTRY ZIP STATE PDG 8000 PDG 6000 PDG 5000 SC8E SC10E SC12E BULL 1250 BULL 300 BULL 45 PLEASE FILL OUT IN FULL AND SUBMIT TO SASE COMPANY 2475 STOCK CREEK BLVD ROCKFORD TN 37853 FAX 865 745 4110 EMAIL JohnA SASECompany com QUESTIONS CALL 800 522 2606 EDGE PRO 180 PDG 5000 ...

Page 61: ...60 HZ three phase 8464 20 0120 PDG 8000 230 volt 50 60 HZ three phase 8464 20 0120 PDG 8000 380 volt 50 60 HZ three phase 8464 20 0120 PDG 8000 460 volt 50 60 HZ three phase 8464 20 0120 SASE Company hereby certifies that the above listed Planetary Diamond Grinders are classified within the following EU directives of conformity for CE markings EU Machinery directive 2006 42 EC EU Low voltage direc...

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