Sanyo XGA ULTRA SHORT-THROW PLC-XL51 Service Manual Download

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Speaker unit removal.

1. Remove the 2 screws-A (T3x12) and remove the speaker unit.

M3x4

Speaker unit

M3x4

Speaker

Damper

Holder

Spacer

Mechanical disassemblies

Summary of Contents for XGA ULTRA SHORT-THROW PLC-XL51

Page 1: ... Model No PLC XL51 U S A Canada Europe U K Chassis No KV7 XL5100 Match the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit ...

Page 2: ...placement 44 Optical Adjustments 45 Contrast adjustment 45 Integrator lens adjustment 46 Relay lens Out adjustment 47 Projection Lens focus adjustment 48 Electrical Adjustments 50 Service Adjustment Menu Operation 50 Circuit Adjustments 51 Test Points and Locations 54 Service Adjustment Data Table 55 Chassis Block Diagram 71 Chassis over view 71 System control 72 Lamp control 73 Audio circuit 74 P...

Page 3: ...service personnel must be sure it is completely safe to operate without danger of electric shock Service Personnel Warning Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock ...

Page 4: ...m with manual focus Distance Screen Projector 0 131 0 265 4 0 cm 8 1 cm Projection Lamp 275 W Interface Video Input Jack RCA Type x 1 S Video Input Jack Mini DIN 4 pin x 1 Audio Input Jacks RCA Type x 2 Component Input Jacks RCA Type x 3 Computer Input 1 Input Terminal Analog RGB Mini D sub 15 pin Terminal x 1 Computer Input 2 Monitor Output Terminal Analog RGB Mini D sub 15 pin Terminal x 1 In Ou...

Page 5: ...e main board Remove the cabinet top and main board Refer to Fig 2 Take the fuse off and replace the new one with the specified type This projector provides the following circuit protections to operate in safety If the abnormality occurs inside the projector it will automatically turn off by operating one of the following protection circuits Fuse Part No 323 025 1204 TYPE 8A 250V FUSE LITTLE FUSE I...

Page 6: ...ly When the inter nal temperature reaches near 100 C the thermal switch opens to stop the operation of the power supply circuit The thermal switch cannot be reset itself automatically even if the internal temperature becomes normal Reset the thermal switch following to the below procedure How to reset the thermal switch 1 Insert the sharp tool like a screwdriver into a hole on the cabi net from th...

Page 7: ...ns in the Air filter care and cleaning below Ventilation slots of the projector are blocked In such an event reposition the projector so that ventilation slots are not obstructed Check if projector is used at higher temperature place Normal operating temperature is 5 to 40 C or 41 to 104 F Warning temperature and power failure protection The projector is shut down and the WARNING indi cator lights...

Page 8: ...e are noticed contact your authorized dealer or service station for proper cleaning Note When cleaning the air filter protect the infrared remote receiver with a soft cloth to avoid damaging it If the filter is heavily clogged and unable to clean replace it with a new one Consult your dealer for details Replacement Filter Part No 610 335 4057 Air filter Pull up and remove Cleaning the Air Filter C...

Page 9: ...plug the AC power cord before cleaning First remove the dust with a blower Then gently wipe the projection window surface Use a cleaning paper moistened with methyl alcohol methanol Avoid excessive use of cleaner Do not use abrasive cleaners solvents or other harsh chemical cleaners to avoid damaging the projection window Cleaning the Projection Window CAUTION This projector is equipped with a pro...

Page 10: ... disassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be performed when the unit is considerable dirty and cannot be sufficient ly cleaned by air spraying alone Be sure to readjust the optical system after performing disassembly cleaning 1 Remove the cabinet top and main units following to Me chanical Disassemblies 2 Remove the optical base top follow...

Page 11: ...ide of the projector can become very hot CAUTION Screw Turn off the projector and unplug the AC power cord Let the projector cool for at least 45 minutes Loosen the two 2 screws that secure the lamp Lift the lamp out of the projector by using the handle 1 3 Replace the lamp with a new one and secure the two 2 screws Make sure that the lamp is set properly Close the lamp cover and secure the screw ...

Page 12: ...th the LAMP REPLACE indicator lighted may increase the risk of lamp explosion A Lamp may explode as a result of vibration shock or degradation as a result of hours of use as it comes to the end of life Risk of explosion may differ according to the environment or conditions in which the projector and lamp are being used IF A LAMP EXPLODES THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE TAKEN If a lamp e...

Page 13: ...Tnormal x 1 5 Teco used time in the Normal mode Tnormal used time in the High mode You can check the lamp used time following to the below procedure 1 Press and hold the ON STAND BY button on the projector for more than 20 seconds 2 The projector used time and lamp used time will be displayed on the screen briefly as follows Counter Projector 450 H Lamp Normal 200 H Eco 250 H Corresponding value 5...

Page 14: ...C outlet again Keep pressing the SELECT button until the POWER indicator lights continuously This is complete the resetting of the security function The PIN code lock and Logo PIN code lock are reset as the initial PIN code at the factory and the Key lock function is disabled Please refer to the owner s manual for further information of the security functions Function Description Key lock Locks op...

Page 15: ...rs dimmed when the battery is fully charged or if charging malfunction occurs Replace the rechargeable battery pack Use only the specified battery for this projector Using other types of battery may cause accident or fire hazard Replacement Battery SANYO Ni MH BATTERY PACK Part No 645 089 8587 Note The PIN code and settings you have changed are effective even after the battery is changed When repl...

Page 16: ...plies them to own net work setting Setting items Used LAN No Used LAN No is specified Projector is forced to select the LAN No specified with this item while the SD memory card is installed LAN Setting Items Network settings are specified The available items are shown in the table below LAN No LAN1 LAN2 LAN3 LAN4 LAN5 LAN6 Setting items Type 4 4 4 4 4 IP address 4 4 4 4 4 Subnet mask 4 4 4 4 4 Gat...

Page 17: ...nnn nnn nnn nnn format If the DHCP for type is used IP address Subnet mask Gateway DNS server items are invalid If each address is not deliminated by dot the settings are invalid 2 1 3 Wireless LAN Setting Wireless LAN setting is specified Setting Object WIRELESS4 WIRELESS5 Item types 9 items Wireleee type 802 11b g 802 11b Channel No 1 to 11 WEP key index 1 to 4 Key code ASCII HEX Wireless securi...

Page 18: ...d If the number of character is more than specified the key is setup with the valid number of characters and setting is valid 3 Creating the Setting Data Write the following information with the text editor software Save it with the name of PJ_Network ini into top directory of the SD memory card Each item must be deliminated by tab See the item 2 1 Format of setting file for the details Example of...

Page 19: ...890 Wireless LAN setting for LAN4 is specified As the 4 is specified for WEP key index the 4th key of Wireless LAN Setting WEP key described below is used As the ASCII is specified for key code the character code must be used with ASCII As the WEP128 is specified for wireless security the key of WEP must be specified with ASCII 13 characters It can be specified for PSK TKIP and PSK AES keys at the...

Page 20: ... same position as the original other wise it may cause lose of performance and product safety The wiring method of the leads and ferrite cores should be returned exactly the same state as the original otherwise it may cause lose of performance and product safety Screws Expression Type Diameter x Length mm T type M Type Tapping screw Machine screw 1 Rear Leg removal 1 Remove the 4 screws A M4x12 an...

Page 21: ...ews B M3x35 4 Remove the 2 Stand Legs and Cap Stand Legs DEC Leg B B DEC Leg Stand Leg Cap Stand Leg Stand Leg Cap Stand Leg Stand Plate Stand accessory Removal 5 Remove the 3 screws C M4x25 and remove the Stand C C C Stand Mechanical disassemblies ...

Page 22: ...8 and remove the Lamp cover 2 Loosen the 2 screws B and remove the Lamp uint 3 Remove the screw C M3x8 and remove the Battery cover 4 Remove the Battery 5 Remove the Air Filter upward Lamp Cover A B C Battery Cover Battery Lamp Unit Air Filter Mechanical disassemblies ...

Page 23: ... R C board R C pipe and remove the Decoration R C 3 Remove the Control board and Control Button 4 Remove the Spacer Decoration Inray LED and Shield top B Cabinet Top ass y A A A A A A A A A Cabinet Top ass y Shield Top R C Board R C pipe Dec R C Spacer Dec Inray LED Cabinet Top Mechanical disassemblies Control Board Control Button ...

Page 24: ...A M2 5x6 and remove the Antenna board Shield antenna 2 Remove the 4 screws B M2 5x6 screw C M4x6 2 screws D T3x10 and remove the Main board ass y C Main board ass y A D B Mechanical disassemblies Hook Press this part A D B B B Antenna board Shield antenna ...

Page 25: ...LED board Decoration LED 3 Remove the 3 screws E T3x6 and AV panel 4 Remove the 4 nuts F and Holder AV 5 Remove the screw G M3x4 remove the LED board and remove the Decoration LED E E E F F F F G AV Panel Holder AV Main Board Ass y ...

Page 26: ... 26 Mechanical disassemblies AV board Main board 6 Remove the 2 screws H M2 5x6 and remove thenetwork board ass y H H Network board ass y ...

Page 27: ... 27 Mechanical disassemblies T3x8 x3 Network board ass y Network board Module board 7 Remove the 3 screws T3x8 and disassembly the network board ass y Shield MCI B Shield MCI A ...

Page 28: ...e exhaust Fan ass y FN903 FN904 upward 2 Remove the 2 screws A T3x8 remove the stopper exhaust Fan and remove the FN903 FN904 Exhaust Fan ass y Exhaust Fan ass y A A Mounting exhaust duct FN903 FN904 Stopper exhaust fan Mechanical disassemblies ...

Page 29: ...connector 2 Remove the screw B M2 5x6 remove the Ballast trigger holder and shield plate 3 Remove the 2 screws C T3x8 remove the screw D T3x8 and remove the Power Supply ass y Lamp connector A B C C D Ballast trigger holder Power supply ass y Shield plate Mechanical disassemblies ...

Page 30: ... 30 Power supply ass y Insulation sheet A Insulation sheet B Power board T3x6 M2 5x6 T3x6 T3x6 Ballast unit Holder Power supply ass y disassemble Mechanical disassemblies ...

Page 31: ... 31 7 Optical unit removal 1 Remove the 5 screws A T3x8 and remove the Optical unit A Optical unit A A A A Mechanical disassemblies Caution Do not lose these parts 4 pieces damper and Washer ...

Page 32: ... and remove the Line filter board ass y 2 Remove the Shield plate A Line filter board ass y M3x6 Line filter board ass y Shield plate A A M3x6 Holder InsulatIion sheet AC A InsulatIion sheet AC B InsulatIion sheet AC C Line filter board Mechanical disassemblies ...

Page 33: ...crews A T3x8 remove the Spacer sheet remove the Holder SW and remove the Thermal Switch SW902 2 Remove the screw B T3x8 and remove the Lamp cover switch SW901 A Spacer sheet A B Holder SW Thermal SW SW902 Lamp cover SW SW901 Mechanical disassemblies ...

Page 34: ... T3x8 and remove the Duct ass y 2 Remove the 2 screws C T3x8 and remove the Duct top A Duct top B 3 Remove the Fans FN901 FN902 FN905 and Temp board A A A A A A B C Duct ass y Duct ass y Duct top A FN901 TEMP board Duct bottom FN902 FN905 Mechanical disassemblies Duct top B C ...

Page 35: ... 35 11 Alarm ass y removal 1 Remove the 2 screws T3x8 and remove the Alarm ass y Alarm ass y Alarm ass y Buzzer board Mechanical disassemblies ...

Page 36: ... 36 12 Speaker unit removal 1 Remove the 2 screws A T3x12 and remove the speaker unit A A M3x4 Speaker unit M3x4 Speaker Damper Damper Holder Spacer Mechanical disassemblies ...

Page 37: ...s 1 Projection lens removal 1 Remove the 4 screws M4x12 remove the shield plate remove the 4 spacer and remove the projection lens Optical unit Projection lens Shield plate Caution Do not lose these parts damper Spacer Spacer ...

Page 38: ...screws A M2 5x8 and remove the LCD panel prism unit 2 Remove the 2 screws B M2 5x4 remove the screw C M3x10 and remove the LCD panel prism ass y A A A A LCD panel prism unit B B C LCD panel prism ass y Damper Damper Mounting prism Optical disassemblies ...

Page 39: ... After replacing LCD Panel Prism ass y please check the following points Check that there is no color shading at the top bottom left or right of the screen If there is try to remove the shading following to the chapter Optical Adjustment Check the white balance If it needs the adjustment adjust the white balance following to the White Balance Adjust ment Gamma Adjustment and Common Centre Adjustme...

Page 40: ...ews A M2 5x5 and remove the Integrator Lens ass y 2 Remove the 2 screws B M2 5x5 remove the Relay Lens ass y Integrator lens ass y A Integrator lens IN Flat surface Hooks Relay lens OUT Spring A B B Relay lens ass y Integrator lens ass y Relay lens ass y Optical disassemblies ...

Page 41: ...lass ass y R G B A Polarized glass ass y A A Green Blue Polarized glass ass y Optical disassemblies Polarized glass ass y Green and Blue Polarized glass Do not disassemble Red Polarized glass ass y Holder Polarized glass IN Film side Do not touch this surface and back surface Red Green Blue ...

Page 42: ... 42 5 Optical base top removal 1 Remove the Optical base top B 2 Remove the 2 screws T3x8 and remove the Optical base top A Optical base top A Optical base top B Hook Optical disassemblies ...

Page 43: ... sheet this side Print marker this top side Rugged surface No Parts Name L04 INTEGRATOR LENS OUT L05 CONDENSER LENS OUT NC L06 CONDENSER LENS G L07 CONDENSER LENS B L08 CONDENSER LENS R L09 RELAY LENS IN L12 MIRROR B L13 MIRROR R L14 PRISM PBS L15 DICHROIC MIRROR B L16 DICHROIC MIRROR G Print marker this side INTEGRATOE LENS OUT Optical Parts Location and Direction ...

Page 44: ...ting Gamma Correction Setting Adjustment Ship Data Setting This projector stores Color Shading Correction Data and Gamma Correction Data in the memory IC1391 on the main board Those shipping data have been setup according to the optical characteristics of the mounted LCD panels preciously in the factory When replacing the main board you need to read out the those setting data stored in the memory ...

Page 45: ...s below remove the Cabinet Top following to the Mechanical Disassembly Adjustments require a 2 0mm hex wrench and a slot screwdriver When you adjust Integrator lens or Relay lens adjustment you need to disconnect FPC cables of LCD panels on the main board Optical adjustment requires a 2 0mm hex wrench and a slot screwdriver Note Do not disconnect connectors on the main board because the projector ...

Page 46: ...y in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screws C and insert a slot screwdriver into the slot D and adjust color uniformity in white by turning a slot screwdriver up or down 4Tighten screws A and C to fix the Integrator lens unit Note The relay lens adjustment must be carried out after completing this ad justmen...

Page 47: ...djust the adjustment base of relay lens assy to make color uniformity in white If the shading appears on the left or right of the screen as shown in Fig 3 loosen 1 screw A and adjust the slot B to make color uniformity in white by using a slot screwdriver 4Tighten the screw A to fix the relay lens unit Relay lens Out adjustment Optical Adjustments ...

Page 48: ...figure by operating the focus lever Screen size 78 3 Input a cross pattern 4The position of the projector is matched so that the picture may be come a rectangle Do not become a trapezoid Projection lens focus adjustment Focus lever Focus ring hole 8 cm Good NG NG Projection lens Focus adjusted this area Optical Adjustments ...

Page 49: ...n is adjusted by using slot B Pre adjustment 3The screws A1 A2 are lightly tightened and temporary is fixed 4 Focus on the entire screen is adjusted 5Tighten the 4 screws A A1 A2 A3 A4 Caution Confirm focus after it tightens up the screws A2 A1 A3 A4 Slot B 1 5 2 3 4 Optical Adjustments ...

Page 50: ... stored in the Memory IC Please note that the lamp replace counter will be reset when the memory IC is replaced Lamp replace counter cannot be set to the previous val ue Caution to memory IC replacement When memory IC is replaced with new one the CPU writes down the default data of the service adjustments to the re placed IC as the mentioned on the service adjustment ta ble As these data are not t...

Page 51: ...service mode and adjusting the service data White 100 Black 100 Circuit Adjustments CAUTION The each circuit has been made by the fine adjustment at factory Do not attempt to adjust the following adjust ments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety Note Before adjustment turn on the projector more than 10 minutes 16 steps gray s...

Page 52: ...ect group no 260 item no 0 and then change data value from 0 to 1 After the auto calibration completed OK will appear on the screen 3 Auto Calibration adjustment PC Service Adjustment Output Voltage adjustment Equipment Digital voltmeter 1 Enter the service mode 2 Change data values of each test points to adjust the fan minimum output voltage Item no Fan Location Test Point Adjustment value 250 0 ...

Page 53: ...blue light component to the screen 9 Select item no 6 and change data value to obtain the minimum flicker on the screen 10 Select group no 100 item no 1 and change data value to 2 to reset the panel frequency 6 Common Center adjustment Note OnWhite Uniformity Adjustment If the correction of the Color shading adjustment is neces sary please adjust the Color shading by using the PRO JECTOR SERVICE T...

Page 54: ... TP501 TE501 TP531 TP533 K6L K6M K6N K6P K6Q IC5001 K8D IC5201 K8F K8H K35B K8K K35G K8S K8T TP561 K35R TP563 IC801 K201 IC1802 IC5301 TPFANA TPFANB TPFANC MAIN BOARD Test Points and Locations Service Adjustment ...

Page 55: ...PC Video 480i 7 0 63 121 PostCoast PC Video 480i 13 0 63 122 PreCoast PC Video 575i 7 0 63 123 PostCoast PC Video 575i 13 0 63 124 PreCoast PC Video 480p 7 0 63 125 PostCoast PC Video 480p 13 0 63 126 PreCoast PC Video 575p 7 0 63 127 PostCoast PC Video 575p 13 0 63 128 PreCoast PC Video 720p 60Hz 7 0 63 129 PostCoast PC Video 720p 60Hz 13 0 63 130 PreCoast PC Video 720p 50Hz 7 0 63 131 PostCoast ...

Page 56: ...EAK2BPGAIN Comb Leak To Ban Pass Gain 1 0 0 3 NTSC PAL 11 C2DBDIAGONALGAIN Comb 2D Band Pass Diagonal Gain 1 3 0 3 NTSC PAL 12 C2DNBCWBCLGAIN Comb 2D Narrow Band Comb Wide Band Comb 1 1 0 3 NTSC PAL 13 RLUMASETUP Enable 7 5IRE Setup Enable 0 0 1 Effective only NTSC Signal Group 40 General 0 IP Mode Sets for IP Off 1 0 1 0 IP Block not used 1 IP OFF used with IP Block 1 3 2 PullDown Mode 1 1 3 bit0...

Page 57: ...ILMSTVT23 4 1 5 1 Video Motion Sensitivity Film Detection Sensitivity VOFSTVT 4 1 5 2 Video Motion Threshold Low VOFTHRDA 120 0 32767 3 Video Motion Threshold High VOFTHRDB 180 0 32767 4 Global Motion Threshold GMDTHRD 124 0 1023 Read only 5 23Film Mode Threshold FILMTHRD23 100 0 32767 6 Global Motion Window Start X GMDSTARX 10 0 2047 Range of detective for Film mode 7 Global Motion Window Stop X ...

Page 58: ...0 0 127 37 TG HST_B_PF 12 0 127 38 TG HST_B_PC 9 0 127 39 TG DCK1_B_WA 5 0 127 40 TG DCK1_B_F 25 0 127 41 TG DCK2_B_WA 6 0 127 42 TG DCK2_B_F 24 0 127 43 TG DCK3_B_WA 5 0 127 44 TG DCK3_B_F 1 0 127 45 TG DCK4_B_WA 6 0 127 46 TG DCK4_B_F 0 0 127 47 TG PCG_U 64 0 1023 48 TG PCG_D 144 0 1023 49 TG ENB_U 107 0 1023 50 TG ENB_D 51 0 1023 51 TG CLR_U 90 0 1023 52 TG CLR_D 38 0 1023 53 TG VCKP 64 0 2047 ...

Page 59: ...XT_TH1 30 0 255 106 VXT_TH2 40 0 255 107 VXT_TH3 204 0 255 108 VXT_TH4 216 0 255 109 CSC_XH 0 0 1 110 CSC_ON 1 0 1 111 CSC_R_GP1 317 0 511 112 CSC_R_GP2 281 0 511 113 CSC_R_GP3 232 0 511 114 CSC_R_GP4 179 0 511 115 CSC_R_GP5 0 0 511 116 CSC_R_GP6 0 0 511 117 CSC_R_GP7 0 0 511 118 CSC_R_GP8 0 0 511 119 CSC_G_GP1 322 0 511 120 CSC_G_GP2 285 0 511 121 CSC_G_GP3 241 0 511 122 CSC_G_GP4 196 0 511 123 C...

Page 60: ...HXT_BDAT1 0 0 255 176 HXT_BDAT2 0 0 255 177 HXT_BDAT3 0 0 255 178 HXT_TH1 0 0 255 179 HXT_TH2 0 0 255 180 HXT_TH3 0 0 255 181 HXT_TH4 0 0 255 182 SEL_MODE2 0 0 7 200 IRE_L1 12 0 100 201 IRE_L2 25 0 100 202 IRE_L3 50 0 100 203 IRE_L4 75 0 100 204 C0lshd Level R min 199 0 511 205 C0lshd Level R 232 0 511 206 C0lshd Level R 281 0 511 207 C0lshd Level R max 341 0 511 208 C0lshd Level G min 200 0 511 2...

Page 61: ... 0 0 1024 59 Source Search Enable Source Search 0 0 1 0 Disable 1 Enable 70 RC Mode Setting RC Mode 0 0 1 0 Normal RC Mode 1 Promethean RC Mpde 71 Force Model Option Model Option Force Setting 0 0 2 0 Normal 1 Force for XE50 2 Force for XL50 51 80 Panel life test mode Setting panel life test mode 1 0 1 0 Life test mode 1 Normal Group 201 Option signal 0 FrameLock Option 1 0 1 0 FrameLockOFF at PC ...

Page 62: ...ER_CTRL_LEVEL7 Luminance Level 7 Data for Dimmer Dim Level 7 at the less than the Value 49 0 255 7 DIMMER_CTRL_LEVEL8 Luminance Level 8 Data for Dimmer Dim Level 8 at the less than the Value 56 0 255 8 DIMMER_CTRL_LEVEL9 Luminance Level 9 Data for Dimmer Dim Level 9 at the less than the Value 63 0 255 9 DIMMER_CTRL_LEVEL10 Luminance Level 10 Data for Dimmer Dim Level 10 at the less than the Value ...

Page 63: ...mp B A to judge the Temp Error at Normal Clogging Det 100 100 100 100 100 100 100 100 0 100 Normal Celling Down Up HiLand Normal Celling Down Up 9 Temp C A Warning Normal Temp C A to judge the Temp Error at Normal Clogging Det 100 100 100 100 100 100 100 100 0 100 Normal Celling Down Up HiLand Normal Celling Down Up 10 Temp A Warning Eco Temp A to judge the Temp Error at Eco Room 44 33 44 33 44 33...

Page 64: ...36 30 36 30 36 30 20 100 Normal Celling Down Up HiLand Normal Celling Down Up 22 Eco Fan1 Min Fan voltage value at Eco unit 0 1V 75 75 75 75 75 75 75 75 0 255 Normal Celling Down Up HiLand Normal Celling Down Up 23 Eco Fan1 Max 130 135 130 135 130 135 130 135 0 255 Normal Celling Down Up HiLand Normal Celling Down Up 24 Eco Fan2 Min 82 82 82 82 82 82 82 82 0 255 Normal Celling Down Up HiLand Norma...

Page 65: ...ReadOnly 3 AutoWait Wait Value for each setting 1 1 20 4 CHECK Tolelance Torelance of OFFSET 2 1 255 Group 261 Auto Calibration RGB 0 OFFSET AREA H START Black Level Acquiring Area H Start Position 975 0 1000 1 OFFSET AREA V START Black Level Acquiring Area V Start Position 500 0 1000 2 GAIN AREA H START White Level Acquiring Area H Start Position 25 0 1000 3 GAIN AREA V START White Level Acquirin...

Page 66: ... Position Horizontal Revise Horizontal Position 100 85 115 4 Position Vertical Revise Vertical Position 100 85 115 Group 280 AutoPC Adjsut 0 AutoPCAdjustEnable Auto PC Adj Operation Enable if Un supported Signal Input 0 0 1 0 Enable 1 Disable 1 Frequency Step Frequency Steps of TotalDot 1 0 3 2 Frequency Threshold Total Dot Freqency Threshold 5 0 10 0 10 Not matched 3 Fine Phase Do Phase Adj after...

Page 67: ... 3 V Back Porch 64 0 4095 4 Disp Line 534 0 4095 7 Overscan Not used 0 255 8 VSBEG Not used 0 15 Group 522 YCbCr 480P 0 Total Dots 858 0 4095 Read only 1 Disp Dots 684 0 4095 2 H Back Porch 136 0 4095 3 V Back Porch 47 0 4095 4 Disp Line 460 0 4095 7 Overscan Not used 0 255 8 VSBEG Not used 0 15 Group 523 YCbCr 575P 0 Total Dots 864 0 4095 Read only 1 Disp Dots 690 0 4095 2 H Back Porch 143 0 4095...

Page 68: ...al Dots 960 0 4095 1 Disp Dots 752 0 4095 2 H Back Porch 166 0 4095 3 V Back Porch 48 0 4095 4 Disp Line 460 0 4095 7 Overscan Not used 0 255 8 VSBEG Not used 0 15 Group 541 RGB Video 575i 0 Total Dots 966 0 4095 1 Disp Dots 736 0 4095 2 H Back Porch 182 0 4095 3 V Back Porch 66 0 4095 4 Disp Line 536 0 4095 7 Overscan Not used 0 255 8 VSBEG Not used 0 15 Group 542 RGB Video 480P 0 Total Dots 960 ...

Page 69: ...deo 1035i 0 Total Dots 2200 0 4095 1 Disp Dots 1868 0 4095 2 H Back Porch 258 0 4095 3 V Back Porch 90 0 4095 4 Disp Line 1012 0 4095 7 Overscan Not used 0 255 8 VSBEG Not used 0 15 Group 549 RGB Video 1080P 60 0 Total Dots 2200 0 4095 1 Disp Dots 1868 0 4095 2 H Back Porch 258 0 4095 3 V Back Porch 90 0 4095 4 Disp Line 1012 0 4095 7 Overscan Not used 0 255 8 VSBEG Not used 0 15 Group 550 RGB Vid...

Page 70: ... 0 25 5 at 0 1 steps 0 0 255 8 VSBEG 2 0 15 Group 561 HDCP 575P 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 0 255 8 VSBEG 2 0 15 Group 562 HDCP 720P 60 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 8 VSBEG 2 0 15 Group 563 HDCP 720P 50 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 0 255 8 VSBEG 2 0 15 Group 564 HDCP 1080i 60 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 0 255 8 VSBEG...

Page 71: ... VIDEO S VIDEO VIDEO AUDIO RGB RGB POWER_ON_MCI DHS DVS DCLK 34 32 28 PW_DB 0 9 PW_DG 0 9 PW_DR 0 9 22 20 11 13 26 50 82 260 258 78 172 256 262 264 331 161 21 10 14 17 10 10 12 PC1 PC2_SW 265 214 124 368 RXD1 TXD1 TXD RXD R C IRRCVR0 1 5 11 15 17 3 5 7 5 12 3 7 13 16 18 2 5 4 27 1 30 2 29 5 13 7 13 SP901 SPEAKER PC_L R VIDEO_L R MCI_L R RGB H V RGB H V TP503 TP533 TP563 Video S_Y S_C Y Cr Cb B G R...

Page 72: ..._PW 346 413 269 345 344 CABLE_SW TEMP_LED ON_5VA_PW 182 COMP_SW 278 184 DDC_SW2 1 DDC_SW1 101 110 P_FAIL P_FAIL FAN_SW1 FAN_SW1 LAMPDC_ON_PW DC_ON_PW READY_LED 215 P Fail L 285 89 92 91 CHO_TXD CHO_RXD CHO_TXD CHO_RXD MUTE 295 26 201 IRRCVR0 SCL0_5V SDA0_5V SCL0 SDA0 IRRCVR0 214 212 293 IC301 SCALER PW190 IC1802 I O EXPANDER Q6844 Q6843 D6832 D6831 D6833 Q5041 OUT_DET Mute On H Q5042 Q6841 WARNING...

Page 73: ... A901 LAMP BALLAST SW901 LAMP COVER SW CHO_RXD LAMP_DET BALAST_AC LAMPDC_ON CHO_TXD IC4801 INVERTER 13 10 295 26 89 413 11 5 4 1 1 3 K8R K6R K8H K8S 1 2 4 2 POWER ON H POWER ON H MAIN POWER LAMP COVER SW Power Control IC4891 Lamp control Chassis Block Diagrams ...

Page 74: ...R L R 4 27 2 29 10 21 13 14 5 7 17 14 1 30 AUDIO OUT L R 9 22 3 5 2 6 Q5031 K50A K10A Q5032 Q5061 Q5063 Q5041 Q5042 Q5062 Q5064 IC5041 AUDIO OUT TDA7056 1 3 K8F IC301 SCALER SCL0_5V OUT_DET SDA0_5V SCL0_5V SDA0_5V 293 212 201 MUTE MUTE Mute On H 21 22 17 18 23 24 25 Audio circuit Chassis Block Diagrams ...

Page 75: ... LAMPDC_ON IC4891 NAND S6V S 5V 1 2 5 6 9 IC8811 TEMP SENSOR_3 MCO9801T LAMP PANEL OUTSIDE IC8821 TEMP SENSOR_2 MCO9801T IC4831 TEMP SENSOR_1 MCO9801T 26 2 13 295 P_FAIL P_FAIL_1 8 P Fail L 215 127 345 344 ON_5VA 110 DC_ON LAMPDC_ON 92 89 413 212 293 SCL0_5V SDA0_5V IC4801 INVERTER SW901 12V 16V IC5641 FAN_1 D3621 D5704 D3611 11 IC7271 S2 5V_PW IC1361 S3 3V_PW IC1351 S1 8V_PW IC5681 Q1371 IC1491 I...

Page 76: ...01T 2 1 IC8811 TEMP SENSOR_3 MCP9801T IC4831 TEMP SENSOR_1 MCP9801T MAIN BOARD FAN_CON_2 FAN_CON_1 Power On H IC3531 D A M62334 IC4891 NAND 2 FAN_CON_3 3 1 2 4 1 6 7 215 285 212 293 SCL0 SDA0 SCL0_5V SDA0_5V IC1302 Power Error On P_Fail H SIGNAL MODE POWER ON STAND BY H L NORMAL ERROR H L FAN_SW1 P_FAIL P_FAIL FAN_ERR TPFANB K8S K8H K8T 413 3 1 4 4 BALAST_AC D3632 K6Q FN905 1 2 FAN_3 3 6 IC7871 D3...

Page 77: ...CH Q9602 TH Q9641 D8751 ALARM Q8756 IC9603 RESET 2 1 3 18 6 8 IC9641 BATTERY CHARGER S5V 3 2VC 3 2VC IC8701 ALARM CONTROL IC301 PW190 10V K8B S16V S5V Q8753 RECHARGABLE BATTERY D8704 Q9642 Q9643 Q8754 D8703 S5V_DL 154 FAULT BATT 5 7 10 9 1 2 BATTERY CHARGER CIRCUIT ALARM CIRCUIT MAIN Q9603 IC9885 Alarm circuit Chassis Block Diagrams ...

Page 78: ...208 2 1 4 3 7 1 2 3 6 FAN CONTROL IC3501 DAC M62334 IC8811 TEMP SENSOR 3 MCP9801 K48E K8T TEMP MAIN 6 SCL1 SDA1 211 294 5 IC1391 CONTROL MEMORY 2 1 IC8821 TEMP SENSOR 2 MCP9801 IC4831 TEMP SENSOR 1 MCP9801 4 3 IC6202 DDC SW 5 2 4 14 15 9 11 Q6211 SDA3 SCL3 9 11 DDC_SW2 IC1802 I O EXPANDER IC401 GAMMA CORRECTION LCD DRIVER IIC bus control circuit Chassis Block Diagrams ...

Page 79: ...ORK MCI MAIN IC8601 GRAPHIC IC301 SCALER PW190 D8901 D8902 D8907 D8911 D8903 D8904 D8906 BUF_A 1 17 A 0 25 A 0 25 A 0 25 D 0 31 SD_WP SD_CD A 0 25 TX1 For MAIN Serial RX1 RX2 TX2 D 0 31 3 I 10 19 20 24 25 12 17 14 19 I 24 SD CARD IC8501 FLASH ROM A 1 22 D 0 15 AUDIO_L AUDIO_R XB 0 7 XG 0 7 XR 0 7 6 8 9 BUF_D 0 31 IC8451 DRAM XSDA1_ 0 13 XSDDQM1_ 0 3 XSDDATA1 0 31 ANTENA IC9501 WIRELESS MODULE C_ED...

Page 80: ... completed and the POWER indicator stops blinking Q The projector is ready to be turned on with the POWER ON OFF but ton Q The projector is operating normally Q The projector is in the Power management mode Q The temperature inside the projector is abnormally high The projec tor cannot be turned on When the projector is cooled down enough and the temperature returns to normal the POWER indicator e...

Page 81: ...the lamp ballast board via IC4891 and SW901 lamp cover switch to stop operation of the lamp circuit An abnormality occurs on the secondary power supply Check power supplies 16V S6V S 5V S16V P_FAIL signal becomes Low when the abnormality occurs on any of the power supply lines An abnormality occurs on the fan control circuit Check FN901 FN902 FN903 FN904 FN905 and peripheral circuit If any of the ...

Page 82: ...es Yes Yes Yes No No No Check following steps Check AV source selecting and decoding stage S Video source Check S video signal Y C S CHROMA signal is applied to pin 265 of IC301 Scaler and S Y signal is applied on pin 264 of IC301 S_SW signal S VIDEO L is input to pin 267 of IC301 Scaler Component video source Check component signal Y Cr Pr Cb Pb The component signals are applied to pins 256 78 17...

Page 83: ...connection of the terminal K8F Yes No Check following steps Check IC5041 9V_AUDIO and peripheral circuit Check the Mute signal at pin 7 of IC5041 The Mute signal is output from pin 201 of IC 301 Scaler The OUT_DET signal is sent from Audio Out terminal Mute On H at pin 201 of IC301 L at pin7 of IC5041 Check if the audio signal is observed at pins 5 and 7 of IC5041 Yes No Troubleshooting ...

Page 84: ...CLK_PW_EXT O 293 Signal SCL0 IIC Bus SCL0 O 211 Signal SCL1 IIC Bus SCL1 O 294 Signal SDA1 IIC Bus SDA1 O 212 Signal SDA0 IIC Bus SDA0 O 214 R C IRRECVR0 Wireless R C I 295 TXD CH0_TXD Serial control TXD O 26 RXD CHO_RXD Serial control RXD I 124 TXD TXD1 Serial control TXD O 368 RXD RXD1 Serial control RXD I 28 KEY KEY1 Key control output O 126 KEY KEY2 Key control output O 215 P_FAIL P_FAIL Power...

Page 85: ...CABLE_SW Long cable switch O 89 LAMP LAMPDC_ON_SW Lamp control Power ON H O 267 SIGNAL S SW S video input switch I 474 I O WAKEUP For I O Expabder I 183 I O XRESET I O Expander reset O 90 I O XSTBYEN Stanby mode enable disenable O 268 SIGNAL MONIT_OUT Monitor out Computer switch Monitor Out H O 346 LED POWER_LED POWER LED Drive ON H O 91 LED READY_LED READY LED Drive ON H O 184 LED TEMP_LED TEMP L...

Page 86: ... 86 IC Block Diagrams BA7078 Sync Separator IC5301 AN5870 Signal Switch IC5201 ...

Page 87: ... 87 FA5502 P F Control IC601 HIN202EIB RS 232C Driver IC3801 IC Block disgrams ...

Page 88: ... M62334 DAC For Fan Control IC3501 PW190 Scaler IC301 88 IC Block disgrams ...

Page 89: ... NJW1141 Audio Control IC5001 89 IC Block disgrams STR Z2156 Power OSC IC651 ...

Page 90: ... SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metalized Polyphenylene Sulfide Film MT PEN FILM Metaliz...

Page 91: ...1 R C BOARD A2101 BUZZER BOARD A6801 KEY SW BOARD A901 BALLAST UNIT A4831 TEMP BOARD FN904 Exhaust FN903 Exhaust LP900 Lamp Ass y FN901 Intake FN902 Intake FN905 Intake SW902 Thermal Switch B901 Battery SP901 Speaker Elecrical Parts List A601 POWER BOARD A2200 ANTENNA BOARD A2000 NETWORK BOARD A2100 MODULE BOARD A200 LED BOARD ...

Page 92: ...SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q1837 305 002 8327 TR 2SA1203 Y TE12L Q1839 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q2001 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015...

Page 93: ...C2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q5032 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q5041 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR ...

Page 94: ...3115 TR ISA1235AC1E 405 220 3016 TR ISA1235AC1F Q5651 305 217 8515 TR RSQ025P03 TR Q5701 305 217 5019 TR RN1117 TE85L Q5702 305 217 5019 TR RN1117 TE85L Q5751 305 217 8515 TR RSQ025P03 TR Q5752 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928...

Page 95: ...AC1E 405 220 3016 TR ISA1235AC1F Q8757 305 191 5814 TR 3LN01C TB E Q8758 305 191 5814 TR 3LN01C TB E Q8759 305 191 5814 TR 3LN01C TB E Q9602 406 021 3301 TR XP162A12A6PR Q9603 406 021 3301 TR XP162A12A6PR Q9604 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 17...

Page 96: ...403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C1412 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C1413 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C1441 303 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C1442 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C1445 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C1446 ...

Page 97: ... 0 1U K 16V C309 303 409 3426 CERAMIC 0 1U K 16V C311 303 409 3426 CERAMIC 0 1U K 16V C312 303 409 3426 CERAMIC 0 1U K 16V C313 303 409 3426 CERAMIC 0 1U K 16V C314 303 409 3426 CERAMIC 0 1U K 16V C316 303 409 3426 CERAMIC 0 1U K 16V C317 303 409 3426 CERAMIC 0 1U K 16V C318 303 409 3426 CERAMIC 0 1U K 16V C319 303 409 3426 CERAMIC 0 1U K 16V C321 303 409 3426 CERAMIC 0 1U K 16V C322 303 409 3426 ...

Page 98: ...C 1U K 10V 303 433 1112 CERAMIC 1U K 10V C421 303 397 6611 ELECT 10U M 25V 303 387 6812 ELECT 10U M 25V C422 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C423 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C424 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C426 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C427 403 455 1012 CERAMIC 1U K 10V 3...

Page 99: ...1U K 25V C5038 303 441 9810 CERAMIC 0 01U K 50V C504 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V C5041 303 397 8219 CERAMIC 2 2U K 25V C5042 303 398 3817 ELECT 220U M 16V 403 457 1416 ELECT 220U M 16V C5043 303 409 3426 CERAMIC 0 1U K 16V C505 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C506 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C5061 303 397 661...

Page 100: ...K 16V C5606 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C5607 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C5608 303 397 5713 ELECT 100U M 10V 303 387 5617 ELECT 100U M 10V C561 303 392 1215 ELECT 47U M 6 3V 303 387 5310 ELECT 47U M 6 3V C5611 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C5612 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C5613 3...

Page 101: ... 3V C7273 303 409 3426 CERAMIC 0 1U K 16V C7274 303 409 3426 CERAMIC 0 1U K 16V C7281 303 409 3426 CERAMIC 0 1U K 16V C7282 303 409 3426 CERAMIC 0 1U K 16V C7801 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C7802 303 409 3426 CERAMIC 0 1U K 16V C7803 303 409 3426 CERAMIC 0 1U K 16V C7804 303 391 5115 ELECT 100U M 16V 303 427 8417 ELECT 100U M 16V 303 296 9515 ELECT 100U M 16V C7806 30...

Page 102: ...ZE 0 000 ZA 1 16W R1361 301 037 5017 MT GLAZE 0 000 ZA 1 10W R1362 301 224 9019 MT GLAZE 10K JA 1 16W R1363 301 338 8113 MT GLAZE 1 2K FA 1 16W R1364 301 272 7814 MT GLAZE 100 FA 1 16W R1366 301 294 3115 MT GLAZE 1K FA 1 16W R1371 301 259 2313 MT GLAZE 200K JA 1 16W R1372 301 299 5312 MT GLAZE 12K FA 1 16W R1373 301 224 9019 MT GLAZE 10K JA 1 16W R1374 301 225 0213 MT GLAZE 3 3K JA 1 16W R1376 301...

Page 103: ...1 16W R2074 301 224 9910 MT GLAZE 22K JA 1 16W R2075 301 225 3818 MT GLAZE 1 5K JA 1 16W R2076 301 258 2611 MT GLAZE 150 FA 1 10W R2077 301 225 1814 MT GLAZE 47 JA 1 16W R2078 301 225 3818 MT GLAZE 1 5K JA 1 16W R2079 301 263 7420 MT GLAZE 75 JA 1 16W R2081 301 258 2611 MT GLAZE 150 FA 1 10W R2082 301 225 1814 MT GLAZE 47 JA 1 16W R2083 301 225 3818 MT GLAZE 1 5K JA 1 16W R2084 301 263 7420 MT GLA...

Page 104: ...24 9019 MT GLAZE 10K JA 1 16W R3622 301 224 9019 MT GLAZE 10K JA 1 16W R3623 301 224 9019 MT GLAZE 10K JA 1 16W R3624 301 224 9019 MT GLAZE 10K JA 1 16W R3626 301 224 9019 MT GLAZE 10K JA 1 16W R363 301 224 9316 MT GLAZE 1K JA 1 16W R364 301 224 9316 MT GLAZE 1K JA 1 16W R366 301 224 9316 MT GLAZE 1K JA 1 16W R367 301 226 1516 MT GLAZE 0 000 ZA 1 16W R368 301 263 7420 MT GLAZE 75 JA 1 16W R369 301...

Page 105: ... 10 JA 1 16W R511 301 226 1516 MT GLAZE 0 000 ZA 1 16W R512 301 224 9019 MT GLAZE 10K JA 1 16W R513 301 226 1516 MT GLAZE 0 000 ZA 1 16W R514 301 225 1814 MT GLAZE 47 JA 1 16W R5201 301 225 8110 MT GLAZE 10 JA 1 16W R5202 301 225 8110 MT GLAZE 10 JA 1 16W R5203 301 225 8110 MT GLAZE 10 JA 1 16W R5204 301 225 8110 MT GLAZE 10 JA 1 16W R5206 301 225 8110 MT GLAZE 10 JA 1 16W R5207 301 225 8110 MT GL...

Page 106: ...MT GLAZE 4 7K JA 1 16W R6863 301 225 3818 MT GLAZE 1 5K JA 1 16W R6864 301 225 1210 MT GLAZE 4 7K JA 1 16W R6865 301 224 9316 MT GLAZE 1K JA 1 16W R6866 301 225 1210 MT GLAZE 4 7K JA 1 16W R689 301 224 9019 MT GLAZE 10K JA 1 16W R691 301 230 8013 MT GLAZE 1K JA 1 3W R696 301 225 1210 MT GLAZE 4 7K JA 1 16W R697 301 035 4111 MT GLAZE 0 000 ZA 1 8W R698 301 301 3718 MT GLAZE 2K FA 1 16W R7201 301 22...

Page 107: ...AZE 10K JA 1 16W R8703 301 224 9019 MT GLAZE 10K JA 1 16W R8704 301 224 9019 MT GLAZE 10K JA 1 16W R8706 301 259 7922 MT GLAZE 5 1K JA 1 16W R8707 301 225 0510 MT GLAZE 33K JA 1 16W R8708 301 225 1319 MT GLAZE 470 JA 1 16W R8711 301 224 9019 MT GLAZE 10K JA 1 16W R8712 301 224 9019 MT GLAZE 10K JA 1 16W R8713 301 224 9019 MT GLAZE 10K JA 1 16W R8714 301 225 0213 MT GLAZE 3 3K JA 1 16W R8715 301 22...

Page 108: ...036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB418 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB419 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB421 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB422 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB423 945 036 0986 R NETWORK 47X4 1 32W ...

Page 109: ...R 330 OHM L5202 945 041 1978 INDUCTOR 330 OHM L5302 945 041 1978 INDUCTOR 330 OHM L531 945 080 6828 INDUCTOR 3 3U M L532 945 080 6828 INDUCTOR 3 3U M L533 945 080 6828 INDUCTOR 3 3U M L5331 945 041 1978 INDUCTOR 330 OHM L5332 945 032 8344 INDUCTOR 39U J L5601 645 092 3616 IMPEDANCE 22 OHM P L561 945 080 6828 INDUCTOR 3 3U M L562 945 080 6828 INDUCTOR 3 3U M L563 945 080 6828 INDUCTOR 3 3U M L5651 ...

Page 110: ...US F5751 423 034 3401 FUSE 32V 0 8A FB602 945 041 1978 INDUCTOR 330 OHM FB603 945 041 1978 INDUCTOR 330 OHM FB606 945 041 1978 INDUCTOR 330 OHM FB607 945 041 1978 INDUCTOR 330 OHM FB609 945 041 1978 INDUCTOR 330 OHM K20C 645 098 0824 JACK RCA 3 K30A 645 089 7696 SOCKET D SUB 15P 952 001 8601 SOCKET D SUB 15P K30B 645 089 7702 SOCKET D SUB 15P 952 001 8571 SOCKET D SUB 15P K40C 945 078 1613 SOCKET ...

Page 111: ... 5176 SWITCH PUSH 2P 2TX3 610 340 2086 ASSY PWB TEMP KV7A CAPACITOR C4831 303 276 3113 CERAMIC 33P J 50V C4832 303 276 3113 CERAMIC 33P J 50V C4833 303 409 3426 CERAMIC 0 1U K 16V C4834 303 379 6714 CERAMIC 10U K 16V RESISTOR R4831 301 225 8110 MT GLAZE 10 JA 1 16W R4832 301 225 8110 MT GLAZE 10 JA 1 16W R4833 301 224 9019 MT GLAZE 10K JA 1 16W 610 340 2116 ASSY PWB KEY SW KV7A CAPACITOR C6801 303...

Page 112: ...6V C8313 303 409 3426 CERAMIC 0 1U K 16V C8314 303 409 3426 CERAMIC 0 1U K 16V C8316 303 409 3426 CERAMIC 0 1U K 16V C8317 303 409 3426 CERAMIC 0 1U K 16V C8318 303 409 3426 CERAMIC 0 1U K 16V C8319 303 409 3426 CERAMIC 0 1U K 16V C8321 303 409 3426 CERAMIC 0 1U K 16V C8322 303 409 3426 CERAMIC 0 1U K 16V C8323 303 409 3426 CERAMIC 0 1U K 16V C8324 303 409 3426 CERAMIC 0 1U K 16V C8326 303 409 342...

Page 113: ...83 303 441 9810 CERAMIC 0 01U K 50V C8884 303 441 9810 CERAMIC 0 01U K 50V C8886 303 441 9810 CERAMIC 0 01U K 50V C8887 303 441 9810 CERAMIC 0 01U K 50V C8888 303 441 9810 CERAMIC 0 01U K 50V C8889 303 441 9810 CERAMIC 0 01U K 50V C8891 303 441 9810 CERAMIC 0 01U K 50V C8892 303 441 9810 CERAMIC 0 01U K 50V C8893 303 441 9810 CERAMIC 0 01U K 50V C8894 303 441 9810 CERAMIC 0 01U K 50V C8896 303 441...

Page 114: ...226 1516 MT GLAZE 0 000 ZA 1 16W R8508 301 226 1516 MT GLAZE 0 000 ZA 1 16W R8564 301 226 1516 MT GLAZE 0 000 ZA 1 16W R8567 301 226 1516 MT GLAZE 0 000 ZA 1 16W R8569 301 226 1516 MT GLAZE 0 000 ZA 1 16W R8574 301 224 9712 MT GLAZE 22 JA 1 16W R8601 301 225 8110 MT GLAZE 10 JA 1 16W R8602 301 224 9316 MT GLAZE 1K JA 1 16W R8603 301 225 8110 MT GLAZE 10 JA 1 16W R8604 301 225 8110 MT GLAZE 10 JA 1...

Page 115: ...68 IMPEDANCE 220 OHM P R9701 301 224 9316 MT GLAZE 1K JA 1 16W R9702 301 224 9316 MT GLAZE 1K JA 1 16W R9711 301 224 9019 MT GLAZE 10K JA 1 16W R9712 301 226 1516 MT GLAZE 0 000 ZA 1 16W R9713 301 226 1516 MT GLAZE 0 000 ZA 1 16W R9714 301 226 1516 MT GLAZE 0 000 ZA 1 16W R9716 301 236 7119 MT GLAZE 620 JA 1 16W R9717 301 224 9316 MT GLAZE 1K JA 1 16W R9721 301 225 3818 MT GLAZE 1 5K JA 1 16W R973...

Page 116: ...5 062 2824 INDUCTOR 3 3U M L8937 945 062 2824 INDUCTOR 3 3U M L8941 645 072 0604 IMPEDANCE 120 OHM P L8942 645 072 0604 IMPEDANCE 120 OHM P L8943 645 072 0604 IMPEDANCE 120 OHM P L8944 645 072 0604 IMPEDANCE 120 OHM P L8946 645 072 0604 IMPEDANCE 120 OHM P L8947 645 072 0604 IMPEDANCE 120 OHM P DIODE D8151 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D8301 307 228 1011 LED...

Page 117: ...AMIC 0 1U K 25V C625 303 402 3918 ELECT 4 7U M 50V C626 303 342 3313 CERAMIC 0 1U K 25V C627 303 342 3313 CERAMIC 0 1U K 25V C628 303 157 3317 CERAMIC 68P J 50V C629 303 157 6615 CERAMIC 470P K 50V C631 303 298 9612 CERAMIC 0 1U K 16V C632 303 342 3313 CERAMIC 0 1U K 25V C633 303 342 3313 CERAMIC 0 1U K 25V C636 303 427 1814 MT POLYEST 0 1U K 450V C650 303 342 3313 CERAMIC 0 1U K 25V C651 303 268 ...

Page 118: ... 247 8827 DIODE RF101L2S D603 307 164 4015 DIODE RB160L 40 TE25 307 149 6327 DIODE SFPB 54V D604 307 225 4401 DIODE FMX G26S D605 307 223 0811 ZENER DIODE 02DZ22Y TPH3 D606 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 D607 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 D608 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 D609 307 163 0414 DIODE 1SS3...

Page 119: ...S3 S3 S3 S3 S3 S3 S3 M06 M07 M13 M61 M62 M52 M58 M63 M59 M55 M57 M56 M53 M64 M65 M60 M69 M69 M02 M04 M10 M05 S3 S3 S1 M08 S2 S2 S2 M11 M12 M09 Mechanical Parts List M14 M20 M70 M71 Mechanical Parts Layout Optical Unit ...

Page 120: ... 120 S4 S4 S4 S4 S5 S5 S6 S6 S6 M15 M16 M16 M17 M17 M18 M18 M19 M19 1 M19 1 M19 1 M19 1 M19 1 M19 1 M19 2 M19 2 STAND STAND ACCESS0RY Mechanical Parts Layout ...

Page 121: ...67 M66 Red L02R Green L02G Blue L02B Polarized Glass IN Optical Parts Layout M72 S7 S7 S7 GREEN BLUE RED S8 S9 S9 Optical Unit Polarized Glass Red Polarized Glass Green Blue The Polarized glass of Green and Blue include the holder M54 L11 1 ...

Page 122: ... 122 Integrator Lens In L10 L03 Optical Parts Layout S7 S7 S7 S7 Relay Lens out ...

Page 123: ... 123 L04 L14 L05 L12 L15 L16 L09 L13 L13 L08 L06 L07 Optical Parts Layout Optical unit inside ...

Page 124: ... ASSY PNL PSM KV7A L02R 645 097 6711 POLARIZED GLASS IN R L02G 645 098 5461 ASSY POLARIZED GLASS G L02B 645 098 2156 ASSY POLARIZED GLASS L03 645 098 8813 LENS INTEGRATOR IN NC L04 645 098 8820 LENS INTEGRATOR OUT NC L05 645 095 9851 LENS CONDENSER OUT NC L06 645 095 9868 LENS CONDENSER G NC L07 945 088 7841 LENS CONDENSER B L08 945 088 7858 LENS CONDENSER R L09 945 088 7865 LENS RELAY IN L10 945 ...

Page 125: ... 125 ...

Page 126: ...SM5110989 00 PLC XL51 Sep 2008 DC 300 Printed in Japan SANYO Electric Co Ltd ...

Page 127: ...e manual original for chassis No KV7_XL5100 models PLC XL51 File with the service manual No SM5110989 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manua...

Page 128: ...rial E Electrolytic P Electrolytic non polarized C Ceramic temperature compensation K Ceramic F Polyester N Polypropylene M Metalized polypropylene H Metalized polypromylar B Ceramic semiconductor G Metalized polyestel Y Composite film S Styrol T Tantalum oxide solid electrolytic U Organic semiconductive electrolyte D Electric double layer electrolytic Mark Tolerance A not specified B 0 1 C 0 25 D...

Page 129: ...0K R641 FFXAVB 001SGJ R661 1 3 GJ 120 R672 KK1000 GQ C653 1 3GJ680 R604 1 10GJ1KC R683 RF101L2SP D683 1 10GJ 330C R626 1SS355 D609 1SS352G 25KK0 1GQ C626 1 10GJ 270KC R634 1 10GJ4 3KC R632 1 10 GJ390C R630 1 10GJ 100C R615 1 10GF 36KC R622 25KK 0 047GQ C621 16KK 0 1 GQ C619 5XJ0 15 VBE R614 25KK 0 1GQ C684 2000KK330NH C654 1GJ47K R656 25KK 0 1 GQ C624 AH Q681 KK 0 01 GQ C623 1000KK 1000NH C609 1 2...

Page 130: ...1 R1074 1 16GJ 1KA 16KK0 1MN C4011 1 10GF150C R1011 R1_IN S5V Q5288 RN1113P S5V R1072 1 16GJ 75A CABLE_SW H L H C L B A H L A B C TV74HC4053AFT IC4011 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 AK Q1071 B2_IN 1 16GZ0A R1102 1 16GZ0A R1101 1 16GJ 10KA R4014 AK Q4011 AK Q1061 S5V DDC1_PCA X SC1011 1 2 1 16GJ100A R1002 Q5284 RN1111P 1 16GJ 10KA R4001 F34DG407G L1061 1 2 3 DDC2_PCB 1 16GJ 2 2KA R4013 Z30B...

Page 131: ...8 G2 189 F2 350 G4 351 F4 190 E2 352 E4 191 D2 353 E5 192 C2 354 E6 193 C3 355 E7 194 C4 356 E8 195 C5 357 E9 196 C6 358 E10 197 C7 359 E11 198 C8 199 C9 360 E12 361 E13 362 E14 363 E15 364 E16 365 E17 366 E18 367 E19 368 E20 369 E21 370 E22 371 F22 372 G22 373 H22 374 J22 375 K22 376 L22 377 M22 378 N22 379 P22 380 R22 381 T22 382 U22 383 V22 384 W22 385 Y22 386 AA22 387 AB22 388 AB21 389 AB20 39...

Page 132: ...GF12KA R9644 1 2 1 16GJ 1KA R8762 PW_AN3 X R9651 3 2V 1 16GJ 100KA R8732 1 16GF33KA R9647 25KK1GQ C8700 25KK11D 25KK10BB C9646 SW_2 AH Q8702 1 16GJ 470KA R8747 1 16GJ 1KA R8763 RB551V 30G D8709 1 16GJ100KA R9652 1 2 1 16GJ10KA R8721 S 1000C34 M5T1G IC8708 1 2 3 4 5 1 16GZ0A R8784 S16V X TP8701 16KK0 1MN C9642 1 16GJ1KA R8722 1 16GZ0A R8787 S5V_DL 1 16GZ0A R8760 1GJ3 3 R8771 25CJ680CGQ C8706 1 16GJ...

Page 133: ...78 R4 279 P4 280 N4 281 M4 282 L4 283 K4 284 J4 285 H4 286 G4 287 F4 288 E4 289J 10 290J 11 291J 12 292J 13 293J 14 294K 14 295L 14 296M 14 297N 14 298P 14 299P 13 300P 12 301P 11 302P 10 303 P9 304 N9 305 M9 306 L9 307 K9 308K 10 309K 11 310K 12 311K 13 312L 13 313M 13 314N 13 315N 12 316N 11 317N 10 318M 10 319L 10 320L 11 321L 12 322M 12 323M 11 1 16GJ22A R413 1 16GJ22A R414 1 16GJ22A R415 1 16...

Page 134: ... P_FAIL LAMPDC_ON 25EM 473T C5606 L26B3470G FB603 1 16GJ 4 7KA R696 2SB1204SP Q683 L26B3470G FB606 10EM1003T C5601 10EM100WD 16KK0 1MN C5602 AH Q684 DC_ON S16V L26B3470G FB607 16V 1 3 GJ 1000 R691 L26B3470G FB609 1 16GJ 10KA R689 L26B3470G FB602 K8R_3 25EM 473T C5613 J10XK120G K8R 1 1 2 3 4 10 5 11 6 12 12 7 8 9 S6V S 5V 1 16GJ 1 5KA R6863 1 16GJ 4 7KA R6846 2SA1203Y Q6846 X R6852 X R6856 02DZ12YG...

Page 135: ... 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 16GJ 1KA R9701 1 2V_FPGA 5V_AUDIO J30B1640G T1 5CPU L3BE221PG R8921 J30B1640G TE1 1 16GF100A R8938 BOOT3 3 3V_LAN 16KK0 1MN C8908 3 3V_CPU 3 3V_CPU 6 3EM100WD C8936 6 3EM1003T 6 3EM1007G BOOT0 1 16GJ10KA R9711 BOOT1 N_CPURESETIN 1 16GJ620A R9716 3 3V_CPU L3BE221PG R8931 J30B1640G TE2 16KK0 1MN C9702 R8939 1 16GF10A SML 310MTMG D9721 J30B1640...

Page 136: ...KA R8458 R1JA1034G RB8322 R1EB1034G 1 2 3 4 5 6 7 8 1 16GJ10KA R8453 1 16GJ10KA R8457 1 16GJ10KA R8456 1 16GJ22A R8467 R1JA2204G RB8325 R1EB2204G 1 2 3 4 5 6 7 8 1 16GJ22A R8452 1 16GJ22A R8465 R1JA2204G RB8326 R1EB2204G 1 2 3 4 5 6 7 8 1 16GJ10KA R8331 TOP_VIEW MC9328MX21VM IC8301 63 L1 64 K1 65 J1 142 C8 143 C9 144 C10 145 C11 146 C12 147 C13 66 H1 148 C14 67 G1 149 C15 68 F1 150 C16 69 E1 151 C...

Page 137: ...14 172 C15 173 C16 174 C17 175 C18 176 C19 177 C20 178 C21 105 C22 24 AB3 62 AA3 141 Y3 212 W3 213 V3 214 U3 215 T3 216 R3 217 P3 218 N3 219 M3 220 L3 221 K3 222 J3 223 H3 224 G3 225 F3 226 E3 227 D3 228 D4 229 D5 230 D6 231 D7 232 D8 233 D9 234 D10 235 D11 236 D12 237 D13 238 D14 239 D15 240 D16 241 D17 242 D18 243 D19 244 D20 179 D21 106 D22 25 AB4 61 AA4 140 Y4 211 W4 274 V4 275 U4 276 T4 277 R...

Page 138: ...A12 SCH_KV7A NO DATA ...

Page 139: ...2nd Reflow IC2101 IC2100 SW2100 R2101 R2103 R2100 1 4 K2110 1 10 K2100 SC2102 SC2101 R2102 A30C5 A SIDE 1st Reflow SW901 A30C5 B SIDE 2nd Reflow SW901 1 3 K690 A30C5 A SIDE 1st Reflow A30C5 B SIDE 2nd Reflow 1 4 K48E 1 4 5 8 IC4831 C4834 C4831 C4832 C4833 R4831 R4832 R4833 A30C5 BUZZER SIDE B SECONDARY BATTERY MAIN K8B LAMP COVER SW SIDE A LAMP COVER SW SIDE B MAIN K8S TEMP SIDE A TEMP SIDE B MAIN...

Page 140: ...841 Q3551 R516 R322 R1012 R517 R323 L563 R324 R325 R326 R327 R328 R1401 R329 C1811 R1402 C1812 R1403 C1813 R1404 C1814 C1814 R1405 R1406 C1816 R1407 R6803 C1817 R1408 C1818 8 5 1 4 IC1401 R1409 R5289 C1819 TPDCK1B 8 5 1 4 IC1402 R1022 R8746 IC1403 R8747 IC1404 R8748 R8749 TPDCK1G R337 R338 R339 C1821 C1822 R1413 C1823 R1414 C1824 R8751 L3621 C301 Q1051 D1801 R1416 R8752 L3622 C302 R6813 R1417 L362...

Page 141: ... 4 1 IC3501 R5061 R5062 R5063 R5064 L5331 R5642 R5066 R5067 R5068 R3511 D6201 R5069 Q5281 R3512 D6202 Q5282 Q5283 R3513 D6203 R5648 D6204 R3514 R5649 R3515 R6201 L2071 SC2081 R6202 R6203 R6204 Q5288 R5071 R6206 R5651 R1001 1 4 5 8 IC6201 C1412 R5652 1 8 9 16 IC6202 R5653 C1413 D6211 D6212 R318 L2081 SC2091 RB561 R6211 C1801 R6212 RB562 SC2092 RB563 R6213 R6214 Q1801 Q1802 R6216 Q1803 C1808 C1809 1...

Page 142: ...51 C613 C614 C685 C612 C662 R606 D601 R603 R602 D610 D603 D606 Q621 D609 D607 Q622 D615 D608 D605 D602 R638 R642 R641 R639 Q652 Q651 D654 R662 R660 R658 R652 R656 R657 R654 R653 R651 R699 D683 IC681 D686 Q681 Q682 R604 R672 D687 D651 IC601 1 8 9 16 C619 C621 C622 C623 C624 C626 C627 C628 C629 C631 C632 C633 C663 C682 C684 C686 C688 C691 C692 R612 R615 R618 R619 R620 R621 R622 R624 R625 R626 R627 R...

Page 143: ... L3011 SC3031 L3021 L3031 C2001 C2011 C2021 R2001 R2009 C2031 R2011 R2015 R2019 R2021 C2051 C2052 D2031 R2031 R2036 R2037 R2038 C3001 C3011 R2051 R2052 R2053 R2054 R2056 R2057 C3021 R3001 R3002 R3003 C3031 R3011 R3012 R3013 R3021 R3022 A30C5 AV SIDE B AV SIDE A A SIDE 1st Reflow D252 D251 D253 A30C5 LED SIDE A B SIDE 2nd Reflow C251 1 4 K251 LED SIDE B MODULE SIDE A MODULE SIDE B A_SIDE A30C5 1AA4...

Page 144: ...338 R8151 R8152 R8153 R8154 R8156 R8157 R8353 R8354 R8366 R8367 R8368 R9701 R9702 R8572 R8573 R8574 R8381 R9716 R9721 R9744 R8001 R8002 R8003 R8004 R8006 R8007 R8008 R8009 R8011 R8012 R8013 R8014 R8016 R8017 R8018 R8019 R8403 R8021 R8022 R8023 R8024 R8601 R8602 R8026 R8603 R8027 R8604 R8028 R8606 R8607 R8608 R8609 R8417 R8418 R8611 R8612 R8613 R8614 R8616 R8617 R8618 R8619 RB9731 RB8851 RB8852 RB8...

Page 145: ...0 Pin description of diode transistor and IC OEFY OEFY OEFY 065 OEFY OEFY OEFY OEFY OEFY OEFY 3 4 5 7EE 4 4 BUIPEF OPEF PMMFDUPS BTF NJUUFS SBJO BUF 4 4PVSDF L JPEF L 5SBOTJTUPS 5 L OEFY Diode Transistor FET IC FET ...

Page 146: ...mponents or the circuit board may easily occur Because of this you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work Also soldering work must be done in a short time Soldering iron Use a soldering iron which is 70 W or equivalent and which lets you adjust the tip temperature up to 450 C 842 F It should also have as good temperature recovery ...

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