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Sanyo PLV-Z3, Service Manual

The Sanyo PLV-Z3 Service Manual is a comprehensive guide that allows users to maintain and troubleshoot their projector effortlessly. With easy-to-follow instructions, this manual provides step-by-step guidance for optimal usage and maintenance. Download it for free from our website and enhance your projector experience today.

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Electrical Parts List

C5614     403 164 0234  CERAMIC      0.1U Z   25V    
C5616     403 215 2112  CERAMIC     8200P K   50V    
C5617     403 347 5517  POS-SOLID    470U M    4V    
C5618     403 378 3117  CERAMIC       47U Z  6.3V    
C5619     403 164 0234  CERAMIC      0.1U Z   25V    
C562      403 164 0234  CERAMIC      0.1U Z   25V    
C5621     403 398 2114  ELECT        330U M  6.3V    
C5622     403 347 5517  POS-SOLID    470U M    4V    
C5623     403 164 0234  CERAMIC      0.1U Z   25V    
C5626     403 215 2112  CERAMIC     8200P K   50V    
C563      403 164 0234  CERAMIC      0.1U Z   25V    
C5631     403 347 5517  POS-SOLID    470U M    4V    
C5632     403 164 0234  CERAMIC      0.1U Z   25V    
C5634     403 164 0234  CERAMIC      0.1U Z   25V    
C5636     403 378 3117  CERAMIC       47U Z  6.3V    
C5637     403 394 1319  ELECT        100U M  6.3V    
C564      403 164 0234  CERAMIC      0.1U Z   25V    
C566      403 164 0234  CERAMIC      0.1U Z   25V    
C567      403 164 0234  CERAMIC      0.1U Z   25V    
C568      403 164 0234  CERAMIC      0.1U Z   25V    
C569      403 164 0234  CERAMIC      0.1U Z   25V    
C571      403 164 0234  CERAMIC      0.1U Z   25V    
C572      403 164 0234  CERAMIC      0.1U Z   25V    
C573      403 164 0234  CERAMIC      0.1U Z   25V    
C574      403 164 0234  CERAMIC      0.1U Z   25V    
C576      403 164 0234  CERAMIC      0.1U Z   25V    
C577      403 164 0234  CERAMIC      0.1U Z   25V    
C578      403 164 0234  CERAMIC      0.1U Z   25V    
C579      403 164 0234  CERAMIC      0.1U Z   25V    
C5801     403 164 0234  CERAMIC      0.1U Z   25V    
C5802     403 164 0234  CERAMIC      0.1U Z   25V    
C5803     403 164 0234  CERAMIC      0.1U Z   25V    
C5804     403 164 0234  CERAMIC      0.1U Z   25V    
C581      403 164 0234  CERAMIC      0.1U Z   25V    
C5811     403 164 0234  CERAMIC      0.1U Z   25V    
C591      403 164 0234  CERAMIC      0.1U Z   25V    
C592      403 398 3814  ELECT         220U M   16V    
C6201     403 164 0234  CERAMIC      0.1U Z   25V    
C6202     403 164 0234  CERAMIC      0.1U Z   25V    
C6211     403 372 7517  CERAMIC     2.2U K  6.3V     
C6212     403 372 7517  CERAMIC     2.2U K  6.3V     
C6213     403 364 5811  CERAMIC        1U K   10V    
C6216     403 364 5811  CERAMIC        1U K   10V    
C6217     403 364 5811  CERAMIC        1U K   10V    
C6218     403 364 5811  CERAMIC        1U K   10V    
C6231     403 283 6339  CERAMIC        1U Z   10V    
C6232     403 283 6339  CERAMIC        1U Z   10V    
C6236     403 283 6339  CERAMIC        1U Z   10V    
C6237     403 283 6339  CERAMIC        1U Z   10V    
C6241     403 164 0234  CERAMIC      0.1U Z   25V    
C6251     403 164 0234  CERAMIC      0.1U Z   25V    
C6252     403 164 0234  CERAMIC      0.1U Z   25V    
C6253     403 164 0234  CERAMIC      0.1U Z   25V    
C6301     403 205 7813  TA-SOLID     2.2U M   16V    

403 385 4916  TA-SOLID     2.2U M   16V    

C6302     403 215 2211  CERAMIC     0.01U K   50V    
C6303     403 164 0234  CERAMIC      0.1U Z   25V    
C6306     403 372 7517  CERAMIC     2.2U K  6.3V     
C6332     403 283 6339  CERAMIC        1U Z   10V    
C6333     403 157 1914  CERAMIC       10P D   50V    
C6334     403 348 5823  CERAMIC     0.47U K   10V    
C6336     403 164 0234  CERAMIC      0.1U Z   25V    
C6346     403 283 6339  CERAMIC        1U Z   10V    
C6351     403 164 0234  CERAMIC      0.1U Z   25V    
C6361     403 164 0234  CERAMIC      0.1U Z   25V    
C6362     403 164 0234  CERAMIC      0.1U Z   25V    
C6391     403 164 0234  CERAMIC      0.1U Z   25V    

C6392     403 391 5112  ELECT         100U M   16V    
C7841     403 391 5112  ELECT         100U M   16V    
C7842     403 391 5112  ELECT         100U M   16V    
C7843     403 391 5112  ELECT         100U M   16V    
C7844     403 391 5112  ELECT         100U M   16V    
C801      403 164 0234  CERAMIC      0.1U Z   25V    
C8102     403 164 0234  CERAMIC      0.1U Z   25V    
C8109     403 391 5518  ELECT         10U M   16V    
C8131     403 164 0234  CERAMIC      0.1U Z   25V    
C8152     403 164 0234  CERAMIC      0.1U Z   25V    
C8161     403 164 0234  CERAMIC      0.1U Z   25V    
C8201     403 164 0234  CERAMIC      0.1U Z   25V    
C8202     403 164 0234  CERAMIC      0.1U Z   25V    
C8203     403 164 0234  CERAMIC      0.1U Z   25V    
C8204     403 164 0234  CERAMIC      0.1U Z   25V    
C8206     403 164 0234  CERAMIC      0.1U Z   25V    
C8207     403 164 0234  CERAMIC      0.1U Z   25V    
C8208     403 164 0234  CERAMIC      0.1U Z   25V    
C8209     403 164 0234  CERAMIC      0.1U Z   25V    
C8211     403 164 0234  CERAMIC      0.1U Z   25V    
C8212     403 164 0234  CERAMIC      0.1U Z   25V    
C8213     403 164 0234  CERAMIC      0.1U Z   25V    
C8214     403 164 0234  CERAMIC      0.1U Z   25V    
C8216     403 164 0234  CERAMIC      0.1U Z   25V    
C8217     403 164 0234  CERAMIC      0.1U Z   25V    
C8218     403 164 0234  CERAMIC      0.1U Z   25V    
C8219     403 164 0234  CERAMIC      0.1U Z   25V    
C8222     403 164 0234  CERAMIC      0.1U Z   25V    
C8223     403 215 2112  CERAMIC     8200P K   50V    
C8224     403 283 2915  CERAMIC    0.082U K   16V    
C8226     403 164 0234  CERAMIC      0.1U Z   25V    
C8229     403 392 1212  ELECT         47U M  6.3V    
C8231     403 298 9619  CERAMIC      0.1U K   16V    
C8232     403 298 9619  CERAMIC      0.1U K   16V    
C8233     403 298 9619  CERAMIC      0.1U K   16V    
C8281     403 164 0234  CERAMIC      0.1U Z   25V    
C8283     403 394 1319  ELECT        100U M  6.3V    
C8291     403 164 0234  CERAMIC      0.1U Z   25V    
C8292     403 164 0234  CERAMIC      0.1U Z   25V    
C8293     403 392 1212  ELECT         47U M  6.3V    
C841      403 283 6339  CERAMIC        1U Z   10V    
C842      403 283 6339  CERAMIC        1U Z   10V    
C843      403 394 1319  ELECT        100U M  6.3V    
C846      403 164 0234  CERAMIC      0.1U Z   25V    
C847      403 149 9248  CERAMIC     0.01U Z   50V    
C848      403 149 9248  CERAMIC     0.01U Z   50V    
C849      403 149 9248  CERAMIC     0.01U Z   50V    
C851      403 113 3835  CERAMIC     1000P K   50V    
C852      403 283 6339  CERAMIC        1U Z   10V    
C871      403 164 0234  CERAMIC      0.1U Z   25V    
C8801     403 155 1619  CERAMIC       33P J   50V    
C8802     403 155 1619  CERAMIC       33P J   50V    
C8808     403 164 0234  CERAMIC      0.1U Z   25V    
C881      403 283 6339  CERAMIC        1U Z   10V    
C8811     403 155 1619  CERAMIC       33P J   50V    
C8812     403 155 1619  CERAMIC       33P J   50V    
C8818     403 164 0234  CERAMIC      0.1U Z   25V    
C882      403 283 6339  CERAMIC        1U Z   10V    
C883      403 283 6339  CERAMIC        1U Z   10V    
C8851     403 164 0234  CERAMIC      0.1U Z   25V    
C8852     403 164 0234  CERAMIC      0.1U Z   25V    
C8853     403 398 2114  ELECT        330U M  6.3V    
C8854     403 164 0234  CERAMIC      0.1U Z   25V    
C886      403 215 2211  CERAMIC     0.01U K   50V    
C891      403 164 0234  CERAMIC      0.1U Z   25V    
C9401     403 164 0234  CERAMIC      0.1U Z   25V    
C9402     403 164 0234  CERAMIC      0.1U Z   25V    

Key No.

Part No.

Description 

Key No.

Part No.

Description 

M4S-Z300, M4S-Z3S00

-64-

Summary of Contents for PLV-Z3

Page 1: ...ctor SERVICE MANUAL FILE NO Model No PLV Z3 U S A Canada Europe Asia Africa U K Chassis No M4S Z300 M4S Z3S00 NOTE Match the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the...

Page 2: ... 23 Circuit Adjustments 24 Service Adjustment Data Table 27 Location of Test Points 36 Waveform 37 Chassis Block Diagram 38 Power Supply Lines 43 Troubleshooting 44 No Power 44 No Picture 46 Control Port Functions 48 IC Block Diagrams 51 Service Parts List 56 Electrical parts list 56 Mechanical parts list 75 Optical parts list 78 Drawings Diagrams A1 A13 Parts description and reading in schematic ...

Page 3: ...binet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without danger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn o...

Page 4: ...are subject to change without notice F 2 04 2 54 lens with f 21 5 mm 27 7 mm with manual zoom and focus 3 9 20 0 1 2 m 6 1 m 135 W RCA Type x 1 Video RCA Type x 3 Y Pb Cb Pr Cr x 2 and Mini DIN 4 pin x 1 S video Projection Lens Throw Distance Projection Lamp Video Input Jacks VGA HDB 15 Terminal x 1 Computer Input Terminal HDMI terminal 19 pin x 1 HDMI Input Terminal 0 to 11 8 Feet Adjustment Powe...

Page 5: ...switch SW902 as shown in a figure CAUTION Before press the reset button make sure that the AC cord must be disconnected from the AC outlet Fuse 5 Circuit Protections This projector is equipped with the following protections to operate in safety If the abnormality occurs inside the projector it will turn off the projector by operating one of the following protections The fuse is located on the ass ...

Page 6: ...s are not obstructed Check if projector is used at higher temperature place Normal operating temperature is 5 to 35 C or 41 to 95 F Front cover switch Door switch When the front cover is closed the ready indicator lights orange and the projector cannot be turned on While operating the projector if the front cover is closed turn off the projector 6 Circuit Protections Door SW inside the cabinet The...

Page 7: ...screws of the lamp with a screwdriver and pull out the lamp by grasping the handle 1 3 Replace the lamp with a new one and tighten the 2 screws back into position Make sure that the lamp is set properly Replace the lamp cover and tighten the screw 4 Turn over the projector Loosen the screw with a screwdriver and remove the lamp cover 2 Connect the AC power cord to the projector and turn on the pro...

Page 8: ...ver use organic solvents thinner etc or any kind of cleanser on these components Since the LCD panel is equipped with an electronic cir cuit never use any liquids water etc to clean the unit Use of liquid may cause the unit to malfunction Cleaning with the cleaning function 1 Press MENU button to display the On Screen Menu and select the Setting menu by pressing the Point Up Down button Then press...

Page 9: ...e projector Clean the air filters according to the following steps below Cleaning the Air Filter Air Filter 2 Air Intake Vent Air Filter 1 Intake Vent 3 4 Latch Air Filter 2 Pull the latches on both edges upward 3 Remove dust and dirt with a soft brush or vacuum cleaner Be careful not to damage the air filters and do not clean the air filters with water When there is much dust and dirt on the air ...

Page 10: ...rd upward off 2 Remove 2 screws B to take the thermal barrier plate upward off Fig 1 Fig 3 A A A A A A B Main Board Thermal Barrier Plate 2 CABINET FRONT REMOVAL 1 Open the door 2 Remove a screw to take the Cabinet Front off Fig 2 Cabinet Top Cabinet Front Door Attention This LCD projector is used the different kind of screw The using correct screw is needed to prevent the damage A B Holder ...

Page 11: ...RD REMOVAL 1 Remove a screw to take each leg off 2 Slide the Door Switch Board out Fig 4 Door Ass y Door Door Switch Board Door Leg Fig 5 6 AV BOARD REMOVAL 1 Remove 1 screw A and 1 screw B to take the AV Ass y Board with Panel upward off 2 Remove 2 screws C 4 screws D and 1 screw E to take the AV Board off from the AV Panel AV Board Fig 6 AV Panel D A B D D D E C C ...

Page 12: ... Holder 8 OPTICAL UNIT AND FAN REMOVAL 1 Remove a screw A to take the Thermostat Switch upward off 2 Remove a screw B to take the Lamp Socket off 3 Remove 3 screws C to take the Fan Cover off 4 Remove 8 screws D to take the Optical Unit off 5 Remove 2 screws E and 2 screws F to take the Fan FAN903 off Fig 8 1 Thermostat Switch A B C C D D Lamp Socket FN903 Inlet Board Fig 7 2 Fan Cover C E Rib Fig...

Page 13: ...d and fix the screw of below figure in the beginning Fig 9 D R C Board D B C C D A C C Guide Hole 10 LAMP BALLAST AND FAN REMOVAL 1 Remove 2 screws A to take the Lamp Ballast Unit upward off 2 Remove 3 screws B to take the Power Board Holder off 3 Remove 4 screws C to take the Fan FN901 off Fig 10 A A C B B B C Lamp Ballast FN901 Power Board Power Board Cover Lamp SW Board A D Fix in the beginning...

Page 14: ... Remove a screw C to take the Sensor Board off from the Fan Cover 3 Remove 2 screws D to take the Duct Cover A off 4 Remove 2 screws E to take the Duct Cover B and Fan FN902 off 5 Remove a screw F to take Fan FN904 or Fan FN905 off Fig 11 D Fan Cover E E A C A D B B FN904 FN902 F F Sensor Board Duct Cover A Duct Duct Cover B FN905 12 DRESSING GROUNDING WIRE The grounding wires should be dressed as...

Page 15: ...4 screws C to take the Projection Lens off Fig 1 Projection Lens Lens Spacer 2 INTEGRATOR LENS REMOVAL 1 Remove 2 screws and pull the Integrator Lens Ass y upward 2 Remove the Stopper and bend four hooks and then take the Lens off from the Holder Integrator Lens Stopper Lens Holder Fig 2 Integrator Lens Ass y Note Should be placed the lens as the rugged surface side of it comes to the holder side ...

Page 16: ...Relay Lens Ass y Fig 3 A B A B 4 POLARIZED GLASS IN REMOVAL 1 Remove each screw and pull the Polarized Glass In Ass y upward 2 Unhook the stoppers and take the glass off upward Polarized Glass Ass y Polarized Glass In Phase Sheet Hook Note Should be placed the glass as the film attached side come to the prism side Fig 4 Polarized Glass In Phase Sheet Hook Red Green Blue R G B ...

Page 17: ...topper and take the glass off upward LCD Panel Prism Ass y Note 1 Should be replaced the glass as the film attached side comes to the LCD panel side Fig 5 Polarized Glass Out Film Note 1 A A A A 6 OPTICAL UNIT TOP REMOVAL 1 Remove Cabinet Top Cabinet Front Main Board AV Board and Filter Ass y 2 Remove 8 screws to take the Optical Unit Top off upward Fig 6 Stopper Optical Unit Top ...

Page 18: ...5 14 16 17 18 Marking Marking Cut Face Cut Face 1 Lens Condenser G 2 Lens Condenser R 3 Prism Beam Splitter PBS 4 Condenser Lens Out 5 Condenser Lens B 6 Relay Lens In 7 Relay Lens Out 8 Integrator Lens In 9 Integrator Lens Out 10 Mirror R 11 Mirror B 12 Optical Filter R G 13 Optical Filter UV Cut 14 Polarized Glass IN R 15 Polarized Glass IN B 16 Polarized Glass IN G 17 Dichroic Mirror G 18 Dichr...

Page 19: ...g the LCD panel should be replaced whole of the LCD panels and prism ass y at once After replacing LCD Panel Prism ass y please check the following adjustments Check the Condenser Lens Adjustment and Relay Lens Adjustment following to chapter Optical Adjustment Check the White Balance Adjustment and Common Center Adjustment following to chapter Electrical Adjustment Check the white uniformity on t...

Page 20: ...ents The data of lamp replacement monitor timer is stored in the IC1371 Please note that the lamp replace counter is reset when the memory IC IC1371 is replaced Lamp replace counter can not be set to the previous value Caution to memory IC replacement When IC1371 is replaced with new one the CPU writes down the default data of the service adjust ments to the replaced IC refer to the service adjust...

Page 21: ...ignal 1 Loosen a screw A on the polarized glass mounting base which you intend to adjust 2 Adjust the slot B to obtain the darkest brightness on the screen as shown in Fig 1 3 Tighten the screw A to fix the polarized glass mounting base Repeat steps 1 to 3 for remaining polarized glasses If the un uniformity appears on the corner 4 Loosen a screw C on the polarized glass mounting base which you in...

Page 22: ...on the screen 3 Adjust the adjustment base of relay lens ass y to make color uniformity in white 4 Tighten screws A and B to fix the integrator lens unit 3 RELAY LENS ADJUSTMENT Fig 4 A B Note When adjust right or left loosen 1 screw A When adjust up or down loosen 2 screws B Tighten screws A and B to fix the integrator lens unit after this adjustment The relay lens adjustment must be carried out ...

Page 23: ...tor or SCREEN button on the remote control unit for more than 3 seconds As shown in a figure a service mode dis play appears on a screen To adjust service data Adjust service data using the following control buttons SELECT A group number increases MENU A group number decreases POINT UP An item number increases POINT DOWN An item number decreases POINT RIGHT An adjustment value increases POINT LEFT...

Page 24: ...justing the service data White 100 Black 100 16 steps gray scale pattern Equipment Digital voltmeter 1 Enter the service mode 2 Change data values of each test points to adjust the fan minimum output voltage Item no Fan Location Test Point Adjustment value 102 0 FN901 TPFAN1 3 5 0 05Vdc 102 1 FN902 TPFAN2 3 5 0 05Vdc 102 2 FN903 TPFAN3 3 5 0 05Vdc 102 3 FN904 5 TPFAN4 3 5 0 05Vdc Note The location...

Page 25: ...tment Equipment Oscilloscope Input signal 16 step gray scale signal 6 a Input mode Computer RGB Analog Image mode Powerful Input format 720p computer signal 6 b Input mode Component_1 Image mode Natural Input format 480p component signal 6 c Input mode Component_1 Image mode Natural Input format 480i component signal 6 d Input mode Component_1 Image mode Natural Input format 1080i component signal...

Page 26: ...Input format 480p component signal 1 Enter the service mode 2 Select group no 6 item no 10 Red or 11 Blue and change data values respectively to make a proper white balance Note Confirm that the same white balance is obtained in video and computer input White Balance adjustment If you find the color shading on the screen please adjust the white uniformity by using the proper comput er and Color Sh...

Page 27: ... 8 0 15 21 Cr OFFSET1 8 0 15 22 FILTER SW 0 0 0 0 0 0 1 Video NT NT50 BW60 PAL PALM PALN BW50 SECAM NT443 PAL60 0 0 0 0 0 0 0 S Video NT NT50 BW60 PAL PALM PALN BW50 SECAM NT443 PAL60 YCbCr Scart 23 BPF_Q 0 0 0 0 0 0 3 Video NT NT50 BW60 PAL PALM PALN BW50 SECAM NT443 PAL60 2 2 2 2 2 2 2 S Video NT NT50 BW60 PAL PALM PALN BW50 SECAM NT443 PAL60 YCbCr Scart 24 BPF_F0 1 1 1 1 1 0 3 Video NT NT50 BW6...

Page 28: ...11 5 B_SUB_GAIN_COE 255 255 255 0 511 6 G_SUB_BRT 0 0 0 0 4095 Natural Video Creative Cinema Pure Cinema Preset Image2 7 R_SUB_BRT 0 0 0 0 4095 8 B_SUB_BRT 0 0 0 0 4095 9 G_GAMMA_SHIFT 0 0 0 2048 2047 Natural Video Creative Cinema Pure Cinema Preset Image2 10 R_GAMMA_SHIFT 0 0 0 2048 2047 11 B_GAMMA_SHIFT 0 0 0 2048 2047 12 R_REF_H 2440 0 4095 13 R_REF_L 2440 0 4095 14 G_REF_H 2440 0 4095 15 G_REF...

Page 29: ...7 96 V_START 8 1 2047 97 H_END 1505 26 2047 98 V_END 728 1 2047 99 R_MIN 509 0 1023 100 R_MID6 586 0 1023 101 R_MID5 631 0 1023 102 R_MID4 662 0 1023 103 G_MIN 509 0 1023 104 G_MID6 586 0 1023 105 G_MID5 631 0 1023 106 G_MID4 662 0 1023 107 B_MIN 509 0 1023 108 B_MID6 586 0 1023 109 B_MID5 631 0 1023 110 B_MID4 662 0 1023 111 B7_LOW 264 0 511 112 R_MID3 689 0 1023 113 R_MID2 713 0 1023 114 R_MID1 ...

Page 30: ...de 0 0 1 1 Shoot Out Mode Enable 0 Disable 1 Frame Lock Option 1 0 1 0 OFF at PC signal 1 ON at PC signal over 47MHz 2 Forced NOBRAND 0 0 1 0 Normal 1 NO BRAND 3 VSBEG 3 0 15 4 5 PWDEBUG_SW 0 0 1 0 PWDebug unavailable 1 PWDebug available 6 High Contrast SW 0 0 1 0 OFF 1 ON 7 High Contrast APL_LOW 1 0 255 APL low side limit 8 High Contrast APL_HIGH 253 0 255 APL high side limit 9 Factory initial SW...

Page 31: ...ow 68 65 65 52 10 100 26 Normal TempB High 71 68 68 63 10 100 27 Normal TempC Low 50 49 49 42 10 100 28 Normal TempC High 53 52 52 48 10 100 29 Normal TempA Error 43 43 43 40 10 100 30 Normal TempB Error 71 68 68 63 10 100 31 Normal TempC Error 53 52 52 48 10 100 32 Normal TempB A Error 40 40 40 35 10 100 33 Normal TempC A Error 24 24 24 20 10 100 34 Eco Fan1 Min 55 55 55 70 30 145 35 Eco Fan2 Min...

Page 32: ...nterpolation Level 2 2 0 2 L1 L2 1 Angle Interpolation Peak Det 20 20 0 1023 2 Angle Interpolation Filter 192 192 0 1023 3 Angle Interpolation Pixel Diff 1023 1023 0 1023 Group 203 PW DeInterlacer Noise Reduction L1 L2 0 Noise Reduction SW 1 1 0 1 L1 L2 0 Noise Reduction OFF 1 Noise Reduction ON 1 Noise Level 48 48 0 1023 2 Noise Pixel Range 3 3 0 3 3 Noise Region 0 13 13 0 1023 4 Noise Region 1 2...

Page 33: ... LINE 488 5 CLAMP 10 6 WIDTH 40 Group 505 480i overscan Component at I P ON 0 TOTAL DOTS 1850 1 DISP DOTS 1518 2 H BACK PORCTH 276 3 V BACK PORCTH 34 4 DISP LINE 484 5 CLAMP 10 6 WIDTH 40 Group 506 575i overscan Component at I P OFF 0 TOTAL DOTS 1926 1 DISP DOTS 1554 2 H BACK PORCTH 334 3 V BACK PORCTH 42 4 DISP LINE 580 5 CLAMP 10 6 WIDTH 40 Group 507 575i overscan Component at I P ON 0 TOTAL DOT...

Page 34: ...I P ON 0 TOTAL DOTS 2200 1 DISP DOTS 1912 2 H BACK PORCTH 289 3 V BACK PORCTH 36 4 DISP LINE 1088 5 CLAMP 0 6 WIDTH 20 Group 516 HDTV 1080i 50 overscan Component at I P OFF 0 TOTAL DOTS 2640 1 DISP DOTS 1912 2 H BACK PORCTH 289 3 V BACK PORCTH 36 4 DISP LINE 1088 5 CLAMP 0 6 WIDTH 20 Group 517 HDTV 1080i 50 overscan Component at I P ON 0 TOTAL DOTS 2640 1 DISP DOTS 1912 2 H BACK PORCTH 289 3 V BAC...

Page 35: ... 6 WIDTH 20 Group 526 SCART 480i overscan at I P OFF 0 TOTAL DOTS 1850 780 1 DISP DOTS 1518 648 2 H BACK PORCTH 278 116 3 V BACK PORCTH 32 36 4 DISP LINE 488 480 5 CLAMP 1 1 6 WIDTH 32 32 Group 527 SCART 480i overscan at I P ON 0 TOTAL DOTS 1850 780 1 DISP DOTS 1518 648 2 H BACK PORCTH 278 116 3 V BACK PORCTH 34 36 4 DISP LINE 484 480 5 CLAMP 1 1 6 WIDTH 32 32 Group 528 SCART 575i overscan at I P ...

Page 36: ... IC9401 TPDVS TPSDATA TPSCL1 TPSDA1 TPDCLK TE3561 TPDHS K35R TPSCL0 IC801 TPSDA0 IC301 IC1301 IC1311 TPCK TE3531 TPFL TPDEN TP3VFL TPDQS0 TPCAS K35G TE3501 K8F IC401 K35B IC531 TPMMD0 TPICE TPSCLK K801 K66E TEICE K66D IC501 TP35B TPV1B TPV1G TP35G TP35R TPFAN4 TPFAN3 TPFAN2 TPFAN1 TPV1R TP_RIN TP_GIN TP_BIN Electrical Adjustments MAIN BOARD Location of Test Points ...

Page 37: ... TPGVS Digital H SYNC TPDHS Digital V SYNC TPDVS PC_16STEP IN TP GIN PC 16STEP OUT TP35G Component_Y IC6201 6 Component_Cb IC6201 5 Component_Cr IC6201 3 PC_R IN TP RIN PC_G IN TP GIN PC_B IN TP BIN R S H OUT TP35R G S H OUT TP35G B S H OUT TP35B ...

Page 38: ... Y Cb Cr Y Cb Cr R G B FAN CONTROL LED DC POWER LINE CV IC1531 DAC IC1371 EEPROM PC_RGB SCART_RGB Y Cb Cr IC4101 PC AV SW IC5361 SYNC SW SCAN CONVERTER IC301 SYSTEM CONTROL IC501 B PANEL DRIVER IC531 G PANEL DRIVER IC561 R PANEL DRIVER IC401 COLOR SHADING CORRECTION Y C CV S VIDEO VIDEO Y Cb Cr RGB_V1 RGB_V2 IC1824 I O_EXP IC1823 O_EXP IC1822 O_EXP IC1821 O_EXP IC1801 BUFFER LAMP SW IC881 COMPARAT...

Page 39: ...CLK IC8001 HDMI RECEIVER SiI9993 TPV1B TPV1G TPV1R AV BOARD HDMI COMPONENT_1 Y Cb Cr COMPONENT_2 Y Cb Cr IC2101 3L Y C SEP TC90A69 IC3101 VIDEO DECODER TB1274 IC5301 SYNC SEP BA7078 IC6301 SYNC SEP TA1370 Y Cb Cr Y Cb Cr COMPUTER S VIDEO VIDEO Y C CV SYNC CV 720p50_SW SCART_RGB SCART_CV SYNC_Y IC5361 Y C PC_H V PC_RGB PC_H GSYNC GSYNC PC_RGB AD_RGB ADR ADG ADB SIGE SIBE SIGE SIBE IC5321 IC6331 IC5...

Page 40: ...R IC6301 SYNC SEP IC5301 SYNC SEP IC5361 SYNC SW Composite Video S VIDEO 480i 575i 720p 50Hz 480p 575p 720p60 1080i RGB Analog RGB Analog _G on sync RGB SCART SIGNAL INPUT VIDEO S VIDEO COMPONENT_1 2 COMPUTER IC8201 A D CONV IC301 SCAN CONV HDMI HDMI Visual signal flow Sync signal flow 1 pin R G B H_SYNC V_SYNC RGB R G ON SYNC B R G B CV_SYNC RGB SCART D SUB_15 Input Signal 2 3 13 14 Timing Chart ...

Page 41: ...DDC_SDA DDC_SCL TMDS0 TMDS0 TMDS1 TMDS1 TMDS2 TMDS2 TMDSC TMDSC SDA3 SCL3 SDA0 SCL0 IC8161 IC8102 DDCSDA DDCSCL HDMI_HPD DDC_SW1 DDC_SW2 19 IC1823 OUTPUT EXPANDER SIRST 19 18 IC1824 I O EXPANDER 14 13 HOTPLUG 12 Registers Configuration Logic SiI 9993 XOR Mask SICLK SIHS SIVS SIDEN SIBE 0 9 IIC RESET RGB to YCbCr Color Space Converter 4 2 2 to 4 4 4 Up Down Converter IIC IIC TMDS Receiver EEPROM HD...

Page 42: ...TROL POW_ON IC842 BUFFER IC9401 TURBO UNIT_POWER CN202 K8A 2 1 3 4 2 LAMP BALLAST MC101 K48K 1 5 4 LAMP SW BOARD LAMP SW SW8803 1 3 25 13 16 7 10 5 6 LAMP_POW FAN_ERR LAMP_PWM 204 266 6 5 IC871 BUFFER IC8201 A D IC2101 3L_Y C IC4101 PC AV SW IC6301 SYNC SEP 8 7 4 3 5 4 10 6 1 13 1 6 IC801 FLASH IC891 INVERTER ERROR L ERROR L Lamp ON L 1 2 DOOR_SW Door Open L DOOR_SW Door Open L Power ON H ERROR H ...

Page 43: ...and by L Stand by L Lamp On H Power On H BLUE LCD PANEL GREEN LCD PANEL RED LCD PANEL 15V 19 IC1822 EXPANDER 12 6 5 4 6 7 4 3 K50A K10J K50B K10K K50C K10L K35B K35G K35R K8H K88A CN201 K8B CN202 K8A FAN3 FAN4 FAN2 FAN1 IC8811 TEMP SENSOR IC8801 TEMP SENSOR 33 34 3 3VSI SCL1 SDA1_5V IC1801 BUFFER Fan Lock H PRIMARY CIRCUIT 6 1 4 9 2 11 Q7821 K66E 1 2 K66D 1 2 K66C 1 2 K66B 1 2 K66A FUSE ON_15V ON_...

Page 44: ...n Board Yes No POWER red indicator is flashing The symptom indicates that the projector detected an abnormality in the lamp cover or the slide motion door Check the lamp cover and the slide motion door Lamp Cover Switch SW8803 on Lamp SW board Make sure that the lamp cover is mounted correctly If not or the lamp cover removed the lamp does not light on for the safety Check the lamp cover and lamp ...

Page 45: ...abnormality occurs on power starter signals Check following items Troubleshooting Troubleshooting POWER red green Indicators WARNING red POWER red indicator is flash ing The symptom indicates that the projector detected an abnormality in the lamp driving signal Check the lamp driving signal LAMP_POW signal Power on L is output from pin 19 of IC1824 and sent to IC4841 via IC4826 SCEL signal Lamp on...

Page 46: ...3101 IC4101 IC8201 They are A D converted in IC8201 and sent to IC301 Sync SYNC_Y signal from IC6201 is sent to IC6301 sync separated in IC6301 GHS and GVS signals are sent to IC8201 via IC5361 No picture with COMPONENT1 2 YCbCr except for 480i 575i input sources Check Component source input stage Check YCbCr signals at test points TP RIN GIN BIN Check IC6201 IC4101 IC8201 and peripheral circuits ...

Page 47: ...ignals from IC3101 are sent to IC6301 and sync sepa rated in IC6301 GHS and GVS signals are sent to IC8201 via IC5361 Check AV source input stage Check RGB SCART signals at IC3101 and peripheral circuits Check sync signals AV_HSYNC and AV_VSYNC Yes SG RGB SCART signals are converted to YCbCr signals in IC3101 and sent to IC4101 They are selected in IC4101 and sent to IC8201 They are A D converted ...

Page 48: ...STEN EXTRSTEN External reset enable H external I 293 A23 A23 Address Bus 23 I O 93 A22 A22 Address Bus 22 I O 8 A21 A21 Address Bus 21 I O 90 A20 A20 Address Bus 20 I O 235 A19 A19 Address Bus 19 I O 7 A19 A18 Address Bus 18 I O 234 A17 A17 Address Bus 17 I O 94 A16 A16 Address Bus 16 I O 165 A15 A15 Address Bus 15 I O 91 A14 A14 Address Bus 14 I O 232 A13 A13 Address Bus 13 I O 233 A12 A12 Addres...

Page 49: ...full scale setting R Reference adjustment black to black 18 O REF_G DAC output full scale setting G 19 O REF_B DAC output full scale setting B 20 Vcc 12V 21 Vdd 5V 22 I CS2 Slave address setting port 2 Vdd 23 I CS1 Slave address setting port 1 Vdd 24 I CS0 Slave address setting port 0 Vdd IC Ref No Pin I O Signal Name Function Note IIC Bus D A Converter 1 VDD Power Supply 5V 2 GP5 T1CKI TMR1_CLK C...

Page 50: ...V_SW PC2 Monitor Output switch 17 O COMP1 2_SW Component_1 2 switch 18 O IRM_RST IC401 Reset 19 O SIRST IC8001 Reset IC1824 12 O HOTPLUG HDMI Connector Sensor 13 O TEMP_LED Warning Temperature LED TC74LCX574 14 O Not used 15 O Not used 16 O Not used 17 O IRS_OPN Iris Control_Open 18 O IRS_CLS Iris Control_Close 19 O LAMP_POW Lamp Power switch Lamp Power ON Low IC1801 2 I K11 Key Input 1 3 I K12 Ke...

Page 51: ...Blue IN 0 Cb 10 10 bit ADC PGA Clamp Auto Clamp Level Adjust 10 10 10 bit ADC PGA Clamp Auto Clamp Level Adjust 10 10 Hsync 1 Hsync 0 Vsync 1 Vsync 0 SOGIN 1 SOGIN 0 2 1 MUX 2 1 MUX 2 1 MUX 2 1 MUX 2 1 MUX SDA SCL REFHI REFCM REFLO EXTCLK COAST CLAMP FILT DATACK SOGOUT 2 1 MUX 10 bit ADC PGA Clamp Auto Clamp Level Adjust 10 Sync Processing PLL Power Management Voltage Refs Serial Register Output D...

Page 52: ...hutdown SW Shutdown SW Shutdown SW DAC DAC Bias Serial I F Scale Control Scale Control Invert level Shifter Invert level Shifter Non Invert Level Shifter R S Buffer AMP MON IN CLX IN CLY IN DX DY ENBX1 ENBX4 NRG DIRX DIRY SVREFL SVREFH SDATA SCLK SCS BYP STBY VREFL VREFH R L E O INV XFR STS0 CLK DB 0 9 VID1 VID2 VID3 VID4 VID5 VID6 VID7 VID8 VID9 VID10 VID11 VID12 LCCOM DCOUT DX DY ENBX1 ENBX4 NRG...

Page 53: ...agrams M51204 Comparator IC881 Vcc Output GND Input Reverse Input L3E07090 Color Shading Correction IC401 NJM2584 Video Switch IC6201 COMPARATOR Control Pin H B channel output L A channel output OPEN A channel output ...

Page 54: ...Logic Audio Decoder SiI 9993 XOR Mask ODCK HSYNC VSYNC DE D 23 0 TxC Tx2 Tx1 Txo EXT_RES Pr R Pb B Y G IIS IIC RESET INT S PDIF RGB to YCbCr Color Space Converter 4 2 2 to 4 4 4 Up Down Converter 10 bit DAC IIC IIC TMDS Receiver EEPROM HDCP Keys HDCP Cipher DDC TA1370FG Sync Separation IC6301 ...

Page 55: ... 55 TB1274 Video Decoder IC3101 TC90A69F 3 Line Digital Comb Filter IC2101 IC Block Diagrams ...

Page 56: ...film MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Met...

Page 57: ...iptions F601 Fuse Power Board AV Board Main Board Door Switch Board LED Board Lamp Ballast Unit R C Board Lamp SW Board Sensor Board Inlet Board Filter Board FN901 Exhaust Fan FN902 Intake Fan FN903 Exhaust Fan Thermostat SW SW902 FN905 Intake Fan FN904 Intake Fan ASSEMBLIED BOARDS OUT OF CIRCUIT BOARD ...

Page 58: ...2K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 163 1711 TR 2SC2812N L7 TB0 Q2151 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 163 1711 TR 2SC2812N L7 TB0 Q2152 405 134 5925 TR 2SA1037AK T146 R 4...

Page 59: ...8725 TR 2SK536 TB Q4601 405 174 1816 TR CPH3424 TL Q4602 405 139 7716 TR IMZ1A T108 Q4611 405 002 8324 TR 2SA1203 Y TE12L Q4612 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 163 1711 TR 2SC2812N L7 TB0 Q4829 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 T...

Page 60: ...1179 M7 TB 405 163 1513 TR 2SA1179N M6 TB 405 163 2718 TR 2SA1179N M7 TB Q6252 405 134 5925 TR 2SA1037AK T146 R 405 147 2215 TR 2SA1037AK S T146 405 002 0318 TR 2SA1037K T146 R 405 002 0417 TR 2SA1037K T146 S 405 002 6726 TR 2SA1179 M6 TB 405 002 6924 TR 2SA1179 M7 TB 405 163 1513 TR 2SA1179N M6 TB 405 163 2718 TR 2SA1179N M7 TB Q6253 405 134 5925 TR 2SA1037AK T146 R 405 147 2215 TR 2SA1037AK S T1...

Page 61: ...01 IC TC74LCX541FT IC8801 409 481 8612 IC LM76CHMX 5 IC881 409 347 5410 IC M51204FP 600C IC8811 409 481 8612 IC LM76CHMX 5 IC891 410 337 0602 IC HD74LVC14T IC9401 410 403 7900 IC LC24085BT UG4 410 505 5903 IC LC98500BT YE5 E CAPACITOR C1301 403 164 0234 CERAMIC 0 1U Z 25V C1302 403 164 0234 CERAMIC 0 1U Z 25V C1303 403 164 0234 CERAMIC 0 1U Z 25V C1304 403 164 0234 CERAMIC 0 1U Z 25V C1306 403 164...

Page 62: ... C316 403 164 0234 CERAMIC 0 1U Z 25V C3161 403 164 0234 CERAMIC 0 1U Z 25V C317 403 164 0234 CERAMIC 0 1U Z 25V C3171 403 157 2911 CERAMIC 47P J 50V C3172 403 157 3611 CERAMIC 100P J 50V C3173 403 145 9915 CERAMIC 22P J 50V C3174 403 164 0234 CERAMIC 0 1U Z 25V C318 403 164 0234 CERAMIC 0 1U Z 25V C3181 403 157 2911 CERAMIC 47P J 50V C3182 403 157 3611 CERAMIC 100P J 50V C3183 403 145 9915 CERAMI...

Page 63: ...RAMIC 0 1U Z 25V C518 403 164 0234 CERAMIC 0 1U Z 25V C519 403 164 0234 CERAMIC 0 1U Z 25V C5201 403 348 5823 CERAMIC 0 47U K 10V C5202 403 348 5823 CERAMIC 0 47U K 10V C5208 403 164 0234 CERAMIC 0 1U Z 25V C5209 403 164 0234 CERAMIC 0 1U Z 25V C521 403 164 0234 CERAMIC 0 1U Z 25V C5211 403 372 7517 CERAMIC 2 2U K 6 3V C5212 403 164 0234 CERAMIC 0 1U Z 25V C5213 403 215 2211 CERAMIC 0 01U K 50V C5...

Page 64: ...V C6362 403 164 0234 CERAMIC 0 1U Z 25V C6391 403 164 0234 CERAMIC 0 1U Z 25V C6392 403 391 5112 ELECT 100U M 16V C7841 403 391 5112 ELECT 100U M 16V C7842 403 391 5112 ELECT 100U M 16V C7843 403 391 5112 ELECT 100U M 16V C7844 403 391 5112 ELECT 100U M 16V C801 403 164 0234 CERAMIC 0 1U Z 25V C8102 403 164 0234 CERAMIC 0 1U Z 25V C8109 403 391 5518 ELECT 10U M 16V C8131 403 164 0234 CERAMIC 0 1U ...

Page 65: ...0514 MT GLAZE 1K JA 1 16W R1843 401 105 0316 MT GLAZE 10 JA 1 16W R1844 401 105 5410 MT GLAZE 47K JA 1 16W R2101 401 105 4611 MT GLAZE 3 9K JA 1 16W R2102 401 105 7919 MT GLAZE 0 000 ZA 1 16W R2106 401 105 4017 MT GLAZE 330 JA 1 16W R2131 401 105 3317 MT GLAZE 2 7K JA 1 16W R2132 401 105 3317 MT GLAZE 2 7K JA 1 16W R2133 401 105 0415 MT GLAZE 100 JA 1 16W R2134 401 105 0415 MT GLAZE 100 JA 1 16W R...

Page 66: ...110 401 102 7516 MT GLAZE 22 JA 1W R4111 401 105 1412 MT GLAZE 150 JA 1 16W R4112 401 105 1412 MT GLAZE 150 JA 1 16W R412 401 105 7919 MT GLAZE 0 000 ZA 1 16W R413 401 105 7919 MT GLAZE 0 000 ZA 1 16W R4136 401 105 0415 MT GLAZE 100 JA 1 16W R4137 401 105 0415 MT GLAZE 100 JA 1 16W R414 401 105 7919 MT GLAZE 0 000 ZA 1 16W R4141 401 105 0415 MT GLAZE 100 JA 1 16W R4142 401 105 5212 MT GLAZE 470 JA...

Page 67: ...A 1 16W R5317 401 105 7919 MT GLAZE 0 000 ZA 1 16W R532 401 105 0415 MT GLAZE 100 JA 1 16W R5320 401 105 5410 MT GLAZE 47K JA 1 16W R5321 401 105 2815 MT GLAZE 2 2K JA 1 16W R5322 401 105 0514 MT GLAZE 1K JA 1 16W R5323 401 105 0514 MT GLAZE 1K JA 1 16W R5324 401 105 0514 MT GLAZE 1K JA 1 16W R5325 401 105 0514 MT GLAZE 1K JA 1 16W R5326 401 105 0514 MT GLAZE 1K JA 1 16W R5327 401 105 0415 MT GLAZ...

Page 68: ...43 401 105 7919 MT GLAZE 0 000 ZA 1 16W R6251 401 105 0514 MT GLAZE 1K JA 1 16W R6252 401 105 0514 MT GLAZE 1K JA 1 16W R6253 401 105 0514 MT GLAZE 1K JA 1 16W R6256 401 105 7919 MT GLAZE 0 000 ZA 1 16W R6257 401 105 7919 MT GLAZE 0 000 ZA 1 16W R6258 401 105 7919 MT GLAZE 0 000 ZA 1 16W R6301 401 113 5211 MT GLAZE 360 JA 1 16W R6302 401 105 6011 MT GLAZE 5 6K JA 1 16W R6303 401 105 7919 MT GLAZE ...

Page 69: ...1115 MT GLAZE 12K JA 1 16W R8811 401 105 0316 MT GLAZE 10 JA 1 16W R8812 401 105 0316 MT GLAZE 10 JA 1 16W R8813 401 105 0613 MT GLAZE 10K JA 1 16W R8814 401 105 0613 MT GLAZE 10K JA 1 16W R882 401 105 2518 MT GLAZE 20K JA 1 16W R8821 401 105 0316 MT GLAZE 10 JA 1 16W R8822 401 105 0316 MT GLAZE 10 JA 1 16W R8823 401 260 4112 MT GLAZE 75 JA 1 3W R8824 401 260 4112 MT GLAZE 75 JA 1 3W R883 401 105 ...

Page 70: ...0 063W 645 024 7477 R NETWORK 0X4 1 16W RB533 645 037 0656 R NETWORK 0X4 0 063W 645 024 7477 R NETWORK 0X4 1 16W RB534 645 037 0656 R NETWORK 0X4 0 063W 645 024 7477 R NETWORK 0X4 1 16W RB561 645 037 0656 R NETWORK 0X4 0 063W 645 024 7477 R NETWORK 0X4 1 16W RB562 645 037 0656 R NETWORK 0X4 0 063W 645 024 7477 R NETWORK 0X4 1 16W RB563 645 037 0656 R NETWORK 0X4 0 063W 645 024 7477 R NETWORK 0X4 1...

Page 71: ... SW6804 645 026 2791 SWITCH PUSH 1P 1TX1 SW6806 645 026 2791 SWITCH PUSH 1P 1TX1 SW6807 645 026 2791 SWITCH PUSH 1P 1TX1 SW6808 645 026 2791 SWITCH PUSH 1P 1TX1 X1331 645 041 5708 OSC CRYSTAL 14 31818MHZ X3101 645 047 1568 OSC CRYSTAL 16 200MHZ X4846 645 046 1415 OSC CERAMIC 4 00MHZ X6301 645 053 7677 OSC CERAMIC 503 0KHZ 610 315 9232 ASSY PWB AV M4SA TRANSISTOR Q1031 405 014 4519 TR 2SC2412K T146...

Page 72: ...415 MT GLAZE 100 JA 1 16W R1036 401 260 4112 MT GLAZE 75 JA 1 3W R1037 401 105 5113 MT GLAZE 47 JA 1 16W R1038 401 105 2013 MT GLAZE 1 8K JA 1 16W R1039 401 260 4112 MT GLAZE 75 JA 1 3W R1041 401 105 5113 MT GLAZE 47 JA 1 16W R1042 401 105 2013 MT GLAZE 1 8K JA 1 16W R1043 401 260 4112 MT GLAZE 75 JA 1 3W R1044 401 105 5113 MT GLAZE 47 JA 1 16W R1046 401 105 2013 MT GLAZE 1 8K JA 1 16W R2021 401 1...

Page 73: ... UDZS TE 176 8B D3006 407 209 4519 ZD UDZS TE 176 8B D3007 407 209 4519 ZD UDZS TE 176 8B D3051 407 209 4519 ZD UDZS TE 176 8B D3052 407 209 4519 ZD UDZS TE 176 8B D3053 407 209 4519 ZD UDZS TE 176 8B D3054 407 209 4519 ZD UDZS TE 176 8B D3056 407 209 4519 ZD UDZS TE 176 8B D3057 407 209 4519 ZD UDZS TE 176 8B MISCELLANEOUS K10A 645 068 3350 SOCKET IF HDMI 19P K10B 645 009 8093 SOCKET D SUB 15P K1...

Page 74: ...100 JA 1 16W R2804 401 105 5113 MT GLAZE 47 JA 1 16W MISCELLANEOUS A2801 645 067 5546 UNIT REMOCON RECEIVER 610 315 9287 ASSY PWB SENSOR M4SA INTEGRATED CIRCUIT IC8841 409 481 8612 IC LM76CHMX 5 CAPACITOR C8841 403 155 1619 CERAMIC 33P J 50V C8842 403 155 1619 CERAMIC 33P J 50V C8848 403 164 0214 CERAMIC 0 1U Z 25V C8849 403 205 7813 TA SOLID 2 2U M 16V RESISTOR R8841 401 105 0316 MT GLAZE 10 JA 1...

Page 75: ...o and Descriptions Mechanical Parts List 1 1 a 16 16 3 7 9 8 M1 M14 M13 S19 S20 S3 S21 S21 S18 M2 19 17 S12 S2 S2 11 12 M5 M6 S17 M11 M15 M12 S15 M4 M3 M9 M10 S15 M8 M7 4 S5 S3 S3 S3 15 18 5 10 6 14 13 S3 S3 S1 S1 S13 S13 S13 S13 S3 2 1 b L1 S4 S4 M16 21 20 CABINET PARTS ...

Page 76: ... S4 411 041 8601 SCR PAN 3X6 No S5 412 069 7409 SPECIAL SCREW PLV Z3 K M4S Z300 No 1 610 319 8934 CABINET FRONT SERVICE M4SAA Including Key No 1 a 1 b No 1 a 610 318 1615 DEC FRONT M4SAA No 1 b 610 318 1141 DEC INLAY FRONT M4SAA No 2 610 319 4141 CABINET BOTTOM SERVICE M4SAA No 3 610 319 8910 CABINET TOP SERVICE M4SAA No 4 610 318 1233 PANEL LMP M4SAA No 5 610 318 1264 PANEL FILTER M4SA No 6 610 3...

Page 77: ... 3X6 No S18 411 190 5704 SCR FLT 3X8 No S19 412 069 4705 SPECIAL SCREW No S20 411 186 4803 SCR S TPG BIN 2X6 No S21 411 189 8501 SCR BIN 3X6 No S22 411 190 9009 BOLT HEX SCT 2 5X4 PLV Z3 S K M4S Z3S00 Z300 compatible No L1 645 069 6244 ASSY LENS PROJECTION No L2 610 317 6444 ASSY LCD PNL PSM M4SA L2 a 645 070 6943 POLARIZED GLASS OUT R L2 b 645 070 6950 POLARIZED GLASS OUT G L2 c 645 070 6967 POLA...

Page 78: ...M4S Z300 M4S Z3S00 78 Optical Parts List Note Parts order must contain Chassis No Part No and Descriptions S14 44 L6 L7 S14 L2 a R L2 b G L2 c B L2 S16 S16 S22 S22 S22 L16 R L17 G L18 B ...

Page 79: ...M4S Z300 M4S Z3S00 79 Optical Parts List L5 L9 L10 L15 L3 L4 L6 L7 L8 L11 L12 L13 L14 L18 L16 L17 L19 L20 L12 ...

Page 80: ... M4SA Nov 2004 BB 400 Printed in Japan SANYO Electric Co Ltd ...

Page 81: ...ll the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manual Schematic Diagrams Printed Wiring Board Drawings Model Chassis No PLV Z3 K M4S Z300 PLV Z3 S M4S Z3S00 Diagra...

Page 82: ...olytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 10 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non burnable ...

Page 83: ...R2867 S5V UDZS5 6BG D2859 X R2857 NTK68B_7 1 16GJ4 7KC R2856 UDZS5 6BG D2852 S10B3530G SW2879 POWER 1 2 3 4 J10EG090G K28G 1 1 2 3 4 5 6 7 8 9 1 16GJ4 7KC R2861 AH Q2861 SML 210YTLG D2861 LAMP REPLACE YELLOW NTK68B_1 AH Q2862 1 16GJ1KC R2853 UDZS5 6BG D2851 SML 521MUWG D2863 1 2 RED 3 GREEN 4 NTK68B_2 1 16GJ390C R2864 UDZS5 6BG D2878 AJ Q2864 SML 210LTMG D2862 WARNING TEMP RED NTK68B_9 1 16GJ4 7KC...

Page 84: ...C2 24 PLLIN 25 N C 26 MCLKOUT 27 MCLKIN 28 OGND 29 SPDIF 30 SDO 31 WS 32 SCK 33 HSYNC 34 VSYNC 35 DE 36 Q23 37 Q22 38 Q21 39 Q20 40 VCC 41 GND 42 Q19 43 Q18 44 Q17 45 OGND 46 ODCK 47 OVCC 48 Q16 49 Q15 50 Q14 51 Q13 52 Q12 53 Q11 54 Q10 55 Q9 56 OVCC 57 OGND 58 Q8 59 Q7 60 Q6 61 Q5 62 Q4 63 Q3 64 VCC 65 GND 66 OGND 67 OVCC 68 Q2 69 Q1 70 Q0 71 INT 72 RESET 73 RSVDL 74 CSCL 75 CSDA 76 DSDA 77 DSCL ...

Page 85: ...GJ100C R6211 1 16GJ10MC R3138 25KZ0 1GQFZ C5361 1 16GJ10KC R2166 1 16GJ100KC R5211 1 16GJ10C R5202 1 16GJ10KC R5341 KK0 01GQ C3112 1 16GZ0C R3103 L2GA220JG L2181 25KZ0 1GQFZ C6202 1 2 3 4 5 6 7 GND 8 9 10 11 12 13 14 VCC 5V AJ Q6341 1 16GJ100C R6212 1 16GJ82KC R3147 CD10CGQ C2184 KK0 01GQ C5213 5V 1 16GJ1KC R5214 1 16GJ100C R3127 16KK0 1GQ C3133 16KK0 1GQ C3132 1 16GJ1MC R6214 CJ27CGQ C2183 1 16GZ...

Page 86: ... 67 SCL 68 HSYNC1 69 VSYNC1 70 HSYNC0 71 VSYNC0 72 EXTCLK COAST 73 CLAMP 74 PVD1 8V 75 GND 76 PVD1 8V 77 GND 78 FILT 79 PVD1 8V 80 GND R1EA2204G R1A42204G RB8251 R1EA2204G R1A42204G RB8252 25KZ0 1GQFZ C8218 25KZ0 1GQFZ C8216 25KZ0 1GQFZ C8214 3 3V_A 25KZ0 1GQFZ C8208 25KZ0 1GQFZ C8204 25KZ0 1GQFZ C8203 25KZ0 1GQFZ C8201 25KZ0 1GQFZ C8217 1 8V_A R1EA2204G R1A42204G RB8253 R1EA2204G R1A42204G RB8247...

Page 87: ...KZ0 1GQFZ C1831 25KZ0 1GQFZ C1832 CS0 A 1 23 S3 3V S3 3V S3 3V AH Q4612 ON_5V 2SA1203Y Q4611 S5V X R4614 25KZ0 1GQFZ C4611 X C4613 1 16GJ10KC R4611 6 3EM2203T C4612 1 16GJ1KC R4613 1 16GJ1KC R4616 1 16GJ100C R4622 X C4623 ON_5V X R4623 1 16GJ4 7KC R1376 1 16GJ4 7KC R1377 SCL0_5V SDA0_5V 1 16GJ3 3KC R1372 1 16GJ3 3KC R1371 5V 3 3V_A 1 A0 2 A1 3 A2 4 VSS 5 SDA 6 SCL 7 TEST 8 VDD 25KZ0 1GQFZ C1371 S3...

Page 88: ...C R564 1 16GJ22KC R3561 J30B1640G TP35R R_CLX R_DIRX SHCLKR NTK35B34 NTK35B33 NTK35B32 NTK35B29 NTK35B28 NTK35B27 NTK35B26 NTK35B25 NTK35B24 NTK35B23 NTK35B22 NTK35B21 NTK35B20 NTK35B19 NTK35B18 NTK35B17 NTK35B16 NTK35B15 NTK35B14 NTK35B13 NTK35B12 NTK35B11 NTK35B10 NTK35B_9 NTK35B_8 NTK35B_7 NTK35B_5 NTK35B_4 NTK35B_3 NTK35B_2 NTK35R34 NTK35R33 NTK35R32 NTK35R29 NTK35R28 NTK35R27 NTK35R26 NTK35R2...

Page 89: ...8006 R8008 75 51 76 100 1 25 26 50 D3001 D3002 D3003 D3004 R3001 D3006 R3002 D3007 R3003 R3004 R3006 R3007 R3008 R3009 R3011 R3012 R3013 R3014 C8051 R3016 R3017 R3018 R3019 C8057 C8058 C8059 R3021 R3022 R3023 R3024 C8061 R3026 C8063 C3057 1AA4B10C4220A A A B B C C D D A SIDE C3001 C3054 L1034 L1038 R1002 R1003 L8056 K10C K10J K10K K10L Q1031 Q1032 K20B Q3001 Q3002 Q3003 IC8001 Q3051 Q3052 K100G K1...

Page 90: ...852 R856 R858 R4811 R2101 R4812 R2102 R4813 R4814 R4816 R2106 R4818 R4825 R5201 R886 R5202 R887 R5203 R2131 R4842 R2132 R4843 R2133 R4844 R2134 R5208 R4846 R4847 R893 R894 R5211 R896 R5212 R897 R5213 R898 R5214 R1591 R1592 R5221 R5223 R8103 R8104 R5801 R5803 R5804 R5611 R5612 R5806 R5613 R5807 R5614 R5616 R5231 R5232 R5233 R2161 R2162 R3102 R2163 R3103 R3104 R5621 R5622 R2166 R3106 R5623 R2167 R31...

Page 91: ...B452 RB453 R401 R402 R403 R404 R406 R407 R408 R409 R6302 R6303 R6304 R8821 R8822 R6306 R6307 R411 R412 R413 R414 R416 R417 R418 R5371 R419 R801 R5372 R421 R422 R423 R424 R426 R427 R428 R429 R811 R812 R431 R432 R433 R434 R9401 R9402 R9403 R9404 R6331 R6332 R9406 R6333 R9407 R6334 R9408 R1321 R9409 R6336 R1322 R8853 R6337 R8854 R6338 R441 R6339 R442 R8857 R443 R8858 R444 R8859 R9411 R446 R447 R448 R...

Page 92: ...1AA4B10C3790A_A LIVE PARTS_SIDE SW601 F601 K601 K6A INLET SIDE A FILTER K6B 1 2 SOLDER_SIDE SW601 F601 K601 K6A INLET SIDE B LAMP SW SIDE A LAMP SW SIDE B 1AA4B10C4220D A SIDE SW8803 1 4 K8803 MAIN K48L B SIDE SW8803 DOOR SW SIDE A DOOR SW SIDE B 1AA4B10C4220C A SIDE 1 3 SW8801 R8851 K8801 B SIDE SW8801 MAIN K8F SENSOR SIDE A SENSOR SIDE B 1AA4B10C4220F A SIDE C8849 1 4 5 8 R8843 R8846 1 6 IC8841 ...

Page 93: ...A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 94: ...Diagrams Drawings M4SA ...

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