Sanyo PLC-XU40 Service Manual Download Page 65

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MA3-XU4000

-65-

Electrical Parts List

C371 403 283 6309 CERAMIC 1U Z 10V

C372 403 164 0204 CERAMIC 0.1U Z 25V

C3801 403 164 0204 CERAMIC 0.1U Z 25V

C3802 403 304 3102 ELECT 22U M 16V

C3803 403 164 0204 CERAMIC 0.1U Z 25V

C3804 403 283 6309 CERAMIC 1U Z 10V

C3831 403 283 6309 CERAMIC 1U Z 10V

C3851 403 164 0204 CERAMIC 0.1U Z 25V

C3871 403 207 0307 CERAMIC 1U Z 16V

C3872 403 207 0307 CERAMIC 1U Z 16V

C3873 403 207 0307 CERAMIC 1U Z 16V

C3874 403 207 0307 CERAMIC 1U Z 16V

C3876 403 283 6309 CERAMIC 1U Z 10V

C401 403 304 1801 ELECT 100U M 6.3V

403 373 7704 ELECT 100U M 6.3V

C402 403 304 1801 ELECT 100U M 6.3V

403 373 7704 ELECT 100U M 6.3V

C403 403 164 0204 CERAMIC 0.1U Z 25V

C404 403 164 0204 CERAMIC 0.1U Z 25V

C405 403 164 0204 CERAMIC 0.1U Z 25V

C406 403 164 0204 CERAMIC 0.1U Z 25V

C407 403 164 0204 CERAMIC 0.1U Z 25V

C408 403 164 0204 CERAMIC 0.1U Z 25V

C409 403 164 0204 CERAMIC 0.1U Z 25V

C410 403 164 0204 CERAMIC 0.1U Z 25V

C411 403 164 0204 CERAMIC 0.1U Z 25V

C412 403 164 0204 CERAMIC 0.1U Z 25V

C413 403 164 0204 CERAMIC 0.1U Z 25V

C414 403 164 0204 CERAMIC 0.1U Z 25V

C415 403 164 0204 CERAMIC 0.1U Z 25V

C416 403 164 0204 CERAMIC 0.1U Z 25V

C425 403 283 6309 CERAMIC 1U Z 10V

C426 403 164 0204 CERAMIC 0.1U Z 25V

C427 403 164 0204 CERAMIC 0.1U Z 25V

C428 403 164 0204 CERAMIC 0.1U Z 25V

C501 403 283 6309 CERAMIC 1U Z 10V

C502 403 283 6309 CERAMIC 1U Z 10V

C503 403 323 1301 CERAMIC 0.47U Z 10V

C504 403 323 1301 CERAMIC 0.47U Z 10V

C505 403 164 0204 CERAMIC 0.1U Z 25V

C506 403 229 3508 ELECT 100U M 16V

403 335 0408 ELECT 100U M 16V

C508 403 164 0204 CERAMIC 0.1U Z 25V

C509 403 149 9208 CERAMIC 0.01U Z 50V

C511 403 164 0204 CERAMIC 0.1U Z 25V

C513 403 164 0204 CERAMIC 0.1U Z 25V

C515 403 283 6309 CERAMIC 1U Z 10V

C516 403 280 0805 ELECT 330U M 6.3V

C517 403 372 7507 CERAMIC 2.2U K 6.3V

C518 403 164 0204 CERAMIC 0.1U Z 25V

C5201 403 304 2105 ELECT 47U M 6.3V

C5202 403 283 6309 CERAMIC 1U Z 10V

C5204 403 164 0204 CERAMIC 0.1U Z 25V

C5206 403 355 9900 CERAMIC 2.2U K 10V

C5207 403 355 9900 CERAMIC 2.2U K 10V

C5208 403 355 9900 CERAMIC 2.2U K 10V

C5209 403 355 9900 CERAMIC 2.2U K 10V

C5211 403 164 0204 CERAMIC 0.1U Z 25V

C5212 403 355 9900 CERAMIC 2.2U K 10V

C5213 403 355 9900 CERAMIC 2.2U K 10V

C5216 403 149 9208 CERAMIC 0.01U Z 50V

C5217 403 280 1604 ELECT 220U M 16V

C5218 403 149 9208 CERAMIC 0.01U Z 50V

C5219 403 280 1604 ELECT 220U M 16V

C5221 403 149 9208 CERAMIC 0.01U Z 50V

C5222 403 280 1604 ELECT 220U M 16V

C5223 403 149 9208 CERAMIC 0.01U Z 50V

C5224 403 229 3508 ELECT 100U M 16V

403 335 0408 ELECT 100U M 16V

C5226 403 164 0204 CERAMIC 0.1U Z 25V

C5281 403 323 8805 CERAMIC 2.2U Z 16V

C5301 403 283 6309 CERAMIC 1U Z 10V

C531 403 283 6309 CERAMIC 1U Z 10V

C5311 403 164 0204 CERAMIC 0.1U Z 25V

C5312 403 164 0204 CERAMIC 0.1U Z 25V

C5314 403 169 2807 CERAMIC 330P J 50V

C532 403 283 6309 CERAMIC 1U Z 10V

C5321 403 304 2105 ELECT 47U M 6.3V

C5322 403 162 6604 ELECT 2.2U M 50V

C5323 403 355 9900 CERAMIC 2.2U K 10V

C5324 403 314 5905 CERAMIC 0.47U K 16V

C5326 403 164 0204 CERAMIC 0.1U Z 25V

C5327 403 149 9208 CERAMIC 0.01U Z 50V

C533 403 323 1301 CERAMIC 0.47U Z 10V

C5331 403 164 0204 CERAMIC 0.1U Z 25V

C534 403 323 1301 CERAMIC 0.47U Z 10V

C5340 403 164 0204 CERAMIC 0.1U Z 25V

C5341 403 205 7803 TA-SOLID 2.2U M 16V

C5342 403 325 6304 CERAMIC 0.22U K 10V

C5343 403 364 5801 CERAMIC 1U K 10V

C5344 403 314 5905 CERAMIC 0.47U K 16V

C5345 403 355 9900 CERAMIC 2.2U K 10V

C5346 403 364 5801 CERAMIC 1U K 10V

C5347 403 164 0204 CERAMIC 0.1U Z 25V

C5348 403 304 2105 ELECT 47U M 6.3V

C5349 403 157 3601 CERAMIC 100P J 50V

C535 403 164 0204 CERAMIC 0.1U Z 25V

C5351 403 164 0204 CERAMIC 0.1U Z 25V

C5352 403 155 1609 CERAMIC 33P J 50V

C5353 403 157 3809 CERAMIC 120P J 50V

C536 403 229 3508 ELECT 100U M 16V

403 335 0408 ELECT 100U M 16V

C5361 403 364 5801 CERAMIC 1U K 10V

C5362 403 237 8700 CERAMIC 0.056U Z 50V

C5363 403 224 6603 CERAMIC 0.022U Z 50V

C5364 403 157 6909 CERAMIC 820P K 50V

C5366 403 364 5801 CERAMIC 1U K 10V

C5367 403 215 2201 CERAMIC 0.01U K 50V

C5368 403 164 0204 CERAMIC 0.1U Z 25V

C538 403 164 0204 CERAMIC 0.1U Z 25V

C5386 403 157 2901 CERAMIC 47P J 50V

C539 403 149 9208 CERAMIC 0.01U Z 50V

C5397 403 162 5300 ELECT 4.7U M 25V

C5398 403 149 9208 CERAMIC 0.01U Z 50V

C541 403 164 0204 CERAMIC 0.1U Z 25V

C543 403 164 0204 CERAMIC 0.1U Z 25V

C545 403 283 6309 CERAMIC 1U Z 10V

C546 403 280 0805 ELECT 330U M 6.3V

C547 403 372 7507 CERAMIC 2.2U K 6.3V

C548 403 164 0204 CERAMIC 0.1U Z 25V

C550 403 283 6309 CERAMIC 1U Z 10V

C551 403 164 0204 CERAMIC 0.1U Z 25V

C561 403 283 6309 CERAMIC 1U Z 10V

C562 403 283 6309 CERAMIC 1U Z 10V

C563 403 323 1301 CERAMIC 0.47U Z 10V

C564 403 323 1301 CERAMIC 0.47U Z 10V

C5641 403 280 0805 ELECT 330U M 6.3V

C5642 403 164 0204 CERAMIC 0.1U Z 25V

C5643 403 164 0204 CERAMIC 0.1U Z 25V

C5644 403 304 1801 ELECT 100U M 6.3V

403 373 7704 ELECT 100U M 6.3V

C5646 403 304 1801 ELECT 100U M 6.3V

403 373 7704 ELECT 100U M 6.3V

C5647 403 164 0204 CERAMIC 0.1U Z 25V

Key No.

Part No.

Description

Key No.

Part No.

Description

Summary of Contents for PLC-XU40

Page 1: ...o PLC XU40 U S A Canada Europe Asia Africa Chassis No MA3 XU4000 NOTE Match the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit ...

Page 2: ...video signal processing stage____________________________35 LCD panel driving stage ______________________________________36 Audio signal processing circuit __________________________________37 Motor driving circuit __________________________________________38 System controls ______________________________________________39 Power supply protection circuit ________________________________40 Trouble...

Page 3: ...nger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabilizer generates high voltages 15kV...

Page 4: ...60 Projection Lens F 1 9 2 1 lens with f 21 3mm 25 6mm with motor zoom and focus Throw Distance 3 6 22 6 1 1m 6 9m Projection Lamp 180watts AV Input Jacks RCA Type x 3 Video Y Cb Pb Cr Pr and Mini DIN 4 pin x 1 S Video AV Audio Input Jacks RCA Type x 2 Computer Input Jacks DVI I Terminal Digital Analog Computer Input Monitor Output Terminal VGA HDB15 Terminal x 1 This terminal is switchable Comput...

Page 5: ...ustment Signal center adjustment PSIG adjustment Gain adjustment PC Gain adjustment Video Gain adjustment Component Gamma gain adjustment PC Gamma gain adjustment AV Common center adjustment Signal offset adjustment PC Signal offset adjustment AV White balance adjustment Disassembly Replaced Parts LCD Prism Ass y Condenser Lens Polarized glass R G B Optical Adjustments Electrical Adjustments P F B...

Page 6: ... cover is removed After opening the lamp cover for replacing the lamp ass y place the lamp cover correctly otherwise the projector can not turn on Thermal switch There is the thermal switch SW902 inside of the projector to prevent the internal temperature rising abnormally When the internal temperature reaches near 100 C turn off the AC main power supply automatically The thermal switch is not res...

Page 7: ...emovable air filter prevents dust from accumulation on the surface of the projection lens and projection mirror Should the air filter become clogged with dust particles it will reduce the cooling fan s effectiveness and may result in internal heat build up and reduce the life of the projector To clean up the air filters follow the cleaning procedure below 1 Turn the power off and disconnect the AC...

Page 8: ...l x Main Board removal A A A A Main Board Control panel Cabinet top 8 Mechanical Disassemblies Mechanical disassemble should be made following procedures in numerical order Following steps show the basic procedures therefore unnecessary step may be ignored Caution The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product ...

Page 9: ...2 6x6 and remove the speaker 6 Remove 1 screws E T3x8 and remove the Sensor Board Fig 3 Fig 4 1 Remove 3 screws A M3x4 1 screw B M3x8 and unhook 2 hooks C at the both of left and right side and the take the Front Panel ass y off 2 Remove 1 screw D T3x8 to take the R C Board off c AV DVI Temp Board and Speaker removal v Front Panel and R C Board removal A B B B C A A A B C D DVI board AV board Spea...

Page 10: ...ation sheet off 4 Remove 4 screws E T3x6 to take the lamp ballast board off Fig 5 1 Remove 3 screws A M3x6 and pull the Filter Board ass y upward 2 Remove 1 screw B M4x8 to take the grounding lead from the cabinet bottom 3 Remove 4 screws C T3x8 to take the Filter Board off Fig 6 b Lamp Ballast Unit removal n Filter Board removal B Lamp ballast board C C E E E E A A A B C C C C Filter board D D Is...

Page 11: ...C M3x6 to take the Power Box Cover upward off 1 Remove 1 screw A M3x6 to take the Lamp Cover off 2 Loosen 3 screws B to take the Lamp assembly by pulling the handle Step to next procedure Fig 8 1 Fig 7 m Power Box Cover and Fans FN901 FN906 removal Optical Unit removal 1 A A A A B B B B C C C FN901 FN906 Power box cover Lamp cover Lamp ass y A B B B ...

Page 12: ...assembly and Lamp Cover 1 Remove 4 screws A T3x6 4 screws B T3x8 to take the Power Board ass y upward off 2 Remove 4 screws C M3x6 to take the P F Board from the Power Board 3 Remove 3 screws D M3x6 to take the Power Board holder from the Cabinet Bottom Fig 9 Power and P F Board removal A Power board A A A B B B B C C C C D D D P F board Fig 8 2 Optical Unit removal 2 Optical unit C C C C C C ...

Page 13: ...FN905 off Fig 10 1 Remove 8 screws A T3x8 and to take the Fan Duct Top off and remove the Fans FN902 FN903 FN904 2 Remove 4 screws B M3x6 to take the Fan Duct Bottom off from the Cabinet Bottom Fig 11 0 Fan FN905 removal 1 Fans FN902 FN903 FN904 removal Interlock switch lever A B B FN905 A A A A A A A B B B B FN904 FN903 FN902 Fan duct top Mechanical Disassemblies ...

Page 14: ...anel Removal on Mechanical Disassemblies 2 Remove 4 screws M3x10 to take the Projection Lens ass y off 1 Remove 2 screws A M2 5x6 and pull the Integrator Lens In ass y upward 2 Remove 1 stoppers B and then take the Lens off from the holder Fig 1 Integrator Lens Lens should be placed as the rugged surface side comes to the holder side Fig 2 1 Fig 2 2 z Projection Lens removal x Integrator Lens In d...

Page 15: ...l the Condenser Lens Out ass y upward 2 Remove 2 screws B M2x4 to take the Lens off from the holder Note Should be place the lens as shown in the figure A B Condenser Lens Fig 3 2 Fig 3 1 Lens should be placed as the flat surface side comes to the holder side Holder A A Fig 4 2 Fig 4 1 B B Holder Condenser Lens Out A c Condenser lens disassembly v Condenser Lens Out disassembly B B B Side View ...

Page 16: ...ting direction of the lens 1 Remove each screw M2 5x6 and pull the Polarized Glass In ass y upward 2 Unhook the stoppers and take the glass off upward Hooks Polarized Glass In Fig 6 2 Fig 6 1 Should be places the glass as the film attached side comes to the prism side Phase Sheet A Fig 5 2 Fig 5 1 B B Holder Relay Lens Out A b Relay Lens Out disassembly n Polarized Glass In removal ...

Page 17: ...in Fig 7 2 LCD Panel Prism Ass y Note Do not replace the LCD panel separately otherwise it can not obtain proper picture 1 Remove 9 screws M3x10 to take the Optical Unit Top off upward Fig 7 1 Fig 8 m Polarized Glass Out Pre Polarized Glass removal Optical Unit Top removal A A A Optical Unit Top LCD Panel Prism Ass y Fig 7 2 Glasses should be placed as the film attached side comes to the LCD panel...

Page 18: ... Optical filter UV cut 13 Mirror B Key No Description The printed marker comes this side 11 18 Optical Parts Disassemblies When the optical parts in the optical unit mounting or assembling the parts must be mounted in the specified location and direction as shown in figure below Locations and Directions Note The arrows in the figure are indicated that there are the direction of part placement Plac...

Page 19: ...tion The software will be supplied separately and can be ordered as follows COLOR SHADING CORRECTION Ver 3 0 Service Parts No 645 056 6288 1 Remove the cabinet top and main board following to Mechanical Disassemblies 2 Remove 4 screws by using the 2 0 mm hex driver and take the LCD Panel Prism ass y off upward from the optical unit After replacing or installing the LCD Panel Prism ass y please mak...

Page 20: ...lose the lamp cover and tighten 1 screw 6 Connect the AC cord to the projector and turn on Note Do not reset the Lamp Replace Counter except after lamp is replaced The projector can not be turned on with lamp cover removed because when the lamp cover is removed the interlock switch is also released to switch off the mains power for safety 7 Reset the Lamp Replace Counter see below explanation 1 Tu...

Page 21: ...se R Polarized Glass Mounting Base G Polarized Glass Mounting Base A A A Slot B Fig 1 2 Fig 1 1 Polarized glass mounting base Main Board A Contrast adjustment Before taking optical adjustments below remove the Cabinet Top and Main Board following to the Mechanical Disassemblies Adjustments require a 2 0mm hex wrench and a slot screwdriver When you adjust Condenser lens Condenser lens out or Relay ...

Page 22: ... uniformity in green by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screws C with the 2 0mm hex driv er and adjust the slot D to make color uniformity in green by using a slot screwdriver 4 Tighten screws A and C to fix the Condenser lens unit Note The relay lens adjustment must be carried out after completing this adjustment 22...

Page 23: ...en 1 screw A with the 2 0mm hex driver and adjust the slot B to make color uniformity in cyan by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 3 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in cyan by using a slot screw driver 4 Tighten the screw A and C to fix the relay lens unit Fig 3 1 A Slot B...

Page 24: ...river and adjust the slot B to make color uniformity in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 4 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in white by using a slot screwdriver 4 Tighten the screws A and C to fix the relay lens unit Fig 4 1 A Slot B a b b Moving of slot B a White...

Page 25: ...e data of lamp replacement counter is stored in the IC351 Please note that the lamp replace counter will be reset when the memory IC IC351 is replaced Lamp replace counter can not be set to the previous value Caution to memory IC replacement When IC351 is replaced with new one the CPU writes down the default data of the service adjustments to the replaced IC as the mentioned on the service adjust ...

Page 26: ...ng VR611 as following AC Input Reading 230V 370V 2V Caution Be sure to connect the lamp when taking this adjust ment Output Voltage adjustment 1 Set the lamp mode to ECO with the menu function 2 Enter the service mode and select item no 74 Set data value to 1 3 Connect a digital voltmeter to test point TP12V1 and chassis ground Select item no 75 and adjust the voltage to be 8 0 0 1Vdc by changing ...

Page 27: ... 1 Receive the 16 step gray scale computer signal with Computer Analog RGB mode 2 Enter the service mode 3 Connect an oscilloscope to test point TP505R and chassis ground 4 Select item no 4 and adjust the amplitude a to be minimum by changing the Data value 5 Connect an oscilloscope to test point TP503G and chassis ground 6 Select item no 5 and adjust the amplitude a to be minimum by changing the ...

Page 28: ... amplitude a to be minimum by changing the Data value a White Level n Gain adjustment Component 1 Receive the 16 step gray scale computer signal with Computer Analog RGB mode 2 Enter the service mode 3 Connect an oscilloscope to test point TP505R and chassis ground 4 Select item no 13 and adjust the amplitude a to be 4 0 0 1V by changing the Data value 5 Connect an oscilloscope to test point TP503...

Page 29: ... Video Video mode 4 Enter the service mode select item no 11 Red or 12 Blue and change Data values respectively to make a proper white balance Confirm that the same white balance is obtained in video and computer input 2 White Balance adjustment If you find the color shading on the screen please adjust the white uniformity by using the proper comput er and Color Shading Correction software supplie...

Page 30: ...5B K5G TP3501 TP501B TP502B TPV3143 IC3801 TPV3148 TP503G TP504G IC3101 IC531 TP3531 K8A IC801 IC811 IC501 TP6201 TP6241 TP6221 K8P K8U IC301 K8N TPDVS TPDHS TPVS TPHS K8H TP12B TP12G TP12R Electrical Adjustments MAIN BOARD Test Points and Locations ...

Page 31: ...ection Setting R_OFFSET 7 CXD3526GG 0 41 V Line Color Shading Correction Setting R_OFFSET 8 CXD3526GG 0 42 V Line Color Shading Correction Setting R_OFFSET 9 CXD3526GG 0 43 V Line Color Shading Correction Setting R_OFFSET 10 CXD3526GG 0 44 V Line Color Shading Correction Setting R_OFFSET 11 CXD3526GG 0 45 V Line Color Shading Correction Setting R_OFFSET 12 CXD3526GG 0 46 V Line Color Shading Corre...

Page 32: ...Count TempNode 5 1 9 85 TempDeltaErrorCount TempNode 5 1 9 86 TempDeltaEnableRange TempNode 80 48 160 48 3ºC 160 10ºC 0 0625ºC step 87 Sampling TempNode 4 3 9 3 1 5sec 9 4 5sec 0 5sec step 88 Cooling Time TempNode 3 0 6 n x 30 sec 89 InitialLevel TempNode 170 80 255 90 InitialTime TempNode 1 1 30 91 IgnoreTempFail TempNode 3 1 5 92 Highland Mode TempNode 0 0 1 93 KEY CONTROL Range 95 KeyControlPer...

Page 33: ...N A 319 Position Horizontal 575p PIXEL N A 520 N A 320 Position Vertical 575p PIXEL N A 388 N A 321 Expand Ratio Vertical 720p PIXEL N A 11 N A For Component mode 322 Expand Ratio Horizontal 720p PIXEL N A 16 N A 323 Position Horizontal 720p PIXEL N A 523 N A 324 Position Vertical 720p PIXEL N A 384 N A 325 Expand Ratio Vertical 1035i PIXEL 36 N A For Component mode and RGB HDTV 1035i 326 Expand R...

Page 34: ...IO AMP AUDIO OUT SPEAKER CONTROL POART USB R C IC3871 RS 232C IC3801 SERIAL CONT 1 IC3851 SERIAL CONT 2 FAN FAN FAN CONTROL POWER ACTIVE FILTER LINE FILTER AC 100 240V LAMP BALLAST LAMP C VIDEO S VIDEO COMPONENT AV IC5361 SYNC SEP IC5311 PC1 PC2 SW IC5321 PC AV SW IC5331 DVI SW IC5341 G SYNC IC5351 INVERTER IC6301 SYNC SW 15 5V 6V 5V AUDIO DIGITAL RGB ANALOG RGB ANALOG RGB H V H V H V H V H V HSYN...

Page 35: ...W TC74LCX244 IC3101 VIDEO DECIDER VPC3230 DIGITAL RGB DIGITAL ANALOG RGB TP6201 TP3103 TP3102 TP3101 TPV3143 TPY3147 TPV3148 TP12R TPVS TPHS TP12G TP12B TP6221 TP6241 IC6241 IC6221 IC6201 7 3 1 7 5 13 11 1 22 26 3 5 7 3 5 7 10 12 14 3 5 8 10 12 12 5 8 9 5 14 12 2 3 5 3 11 4 5 6 75 73 71 17 19 26 113 161 174 2 13 55 6 5 1 3 13 3 14 4 34 32 30 28 20 14 12 10 18 16 12 5 14 1 13 13 2 3 6 11 8 18 3 100...

Page 36: ...31 TPDHS TPDVS K5R K5G K5B DRE DGE DBE 225 62 17 DHS DVS 180 A1 A15 D0 D15 A2 A19 D0 D15 DBB0 DBB9 DGB0 DGB9 DRB0 DRB9 RGT HST DWN ENB R G B IC501 B D A S H L3E06070 IC501 B D A S H L3E06070 IC501 B D A S H L3E06070 IC501 B D A S H L3E06070 IC501 B D A S H L3E06070 IC501 B D A S H L3E06070 HCLK VCLK VST SHST PRG SH_RCLK SH_GCLK SH_BCLK IC441 BUFFER IC431 BUFFER IC421 BUFFER IC411 BUFFER SIG_OFST V...

Page 37: ...0U K10T K3T K8F K3U IC301 SYSTEM CONTROL PSCL PSDA PC AV_SW5 MUTE5 VOL_CTL MUTE5 PC AV_SW5 MUTE5 3 147 MAIN BOARD AV BOARD IC001 AUDIO SW TC4052 IC5001 AUDIO AMP AN7513 L R L R L R L R PC AUDIO IN AV AUDIO IN AUDIO OUT SP901 IC1803 D A IC1804 D A IC3561 D A M62392 9 7 IC1351 BUFFER Q051 D0 D7 D0 D7 PC H AV L MUTE H Audio signal processing circuit ...

Page 38: ...M DRIVE BA6287 M ZOOM 1 7 1 2 3 4 1 1 2 K6U K6S 2 3 K8S IC301 SYSTEM CONTROL PW 164B PSCL PSDA 3 147 MAIN BOARD POWER BOARD Input Output Operation 4 5 7 1 H L L H Forward drive L H H L Reverse drive H H L L Braking Mode L L Open Open Standby Mode Logic Table of Drive ICs IC5501 IC5551 5 6 3 4 D0 D7 FOCUS ZOOM Motor driving circuit ...

Page 39: ...44 IC731 LAMP OSC IC721 OP AMP IC711 COMP IC301 SYSTEM CONTROL PW164B 10 IC1351 BUFFER IC1803 SW TC74LCX574 IC1804 SW TC74LCX574 IC1813 SW TC74LCX574 IC1806 SW TC74LCX574 IC1822 SW TC74LCX541 IC1823 SW TC74LCX541 RC RECEIVER RC RECEIVER S VIDEO COMPONENT IC341 LED On H RC BOARD AV BOARD MAIN BOARD Q5001 Q041 Q5332 Q5331 Q2701 Q2811 Q2821 Q2831 Q2841 Q301 Q722 17 19 K8A K8S K8H K3T K10T K3U K10U K8...

Page 40: ... 5VS 5V 5V 21 22 K3T K10W K10T K10T 5V AUDIO 5V AUDIO 17 18 21 22 5V DVI 5V DVI 39 40 29 30 25 26 15 16 9 10 11 12 K6R K8R 10 4 2 8 6 13 14 AV BOARD DVI BOARD MAIN BOARD POWER AC BOARD Lamp Error H Power On H Power On H Lamp On L PF_LAMPDOWN 79 Error L Power Fail L Power On H IC1804 SW OUT IC1813 SW OUT IC1822 SW IN TSW611 Q661 Q691 Q65A IC611 P F CONTROL FA5502 6 5 1 8 4 3 2 9 11 7 8 10 14 6 D8 D...

Page 41: ... 6 7 2 K6S 37 38 35 36 K8N K8P K8S K8S K6S 1 2 1 2 IC671 15 5V Q671 Q67A Q672 Q682 Q66A FAN_CONT2 FANDRIVE FANDRIVE FAN_CONT1 FAN_CONT2 D68Q Q68Q D68D IC681 Q681 Q68A D69A IC7801 D A M62393 19 IC1804 I O SW IC8801 TEMP SENSOR LM76CH IC4881 TEMP SENSOR LM76CH SENSOR BOARD POWER_FAIL POWER_FAIL 21 22 11 12 19 20 13 14 K8S K6S 5 3 IC301 SYSTEM CONTROL PW164B 10 POWER BOARD MAIN BOARD Fan controlcircu...

Page 42: ...r supply secondary circuits Check fan operation and power supply lines and the driving signal status An abnormality occurs on the secondary power supply Check power supplies 15 5V 6VS 5VS 5V PF_LAMPDOWN signal Error L is sent to pin 79 of IC301when the power error occurs PF_LAMPDOWN signal is output from pin 3 of IC711 driven by POWER_FAIL Error L signal on pin 2 When IC301 system control detect s...

Page 43: ...and pins 9 11 of IC5311 and output from pin 16 of IC1813 through IC1351 buffer IC Check PC source selecting stage Check IC221 Sync sw and peripheral circuit on the AV board Check MNTOUT_SW5 signal PC2 Monitor Out H is applied on pin 1 of IC201 and pins 9 10 11 of IC221 on the AV board and output from pin17 of IC1813 through IC1351 buffer IC Check IC3101 Video decoder and IC7201 matrix and peripher...

Page 44: ...o S Video sw and IC3101 Video decoder and peripheral circuit PC AV_SW5 signal PC H is applied on pin 26 of IC5201 output from pin 16 of IC1804 through IC1351 buffer IC No picture with Component input source Check AV source selecting stage Check composite video signal Video on the AV board Check IC2101 Video S Video sw and IC3101 Video decoder and peripheral circuit S CV SW signal Video L is applie...

Page 45: ...561 Is the audio signal observed on pin 6 of IC5001 Check audio output circuit Check speaker connection of the terminals K10T K8F Yes No Yes No Check the power supply 7VMCI circuit IC5501 and IC5551 and peripheral circuit Check Key SW board Both of ZOOM and FOCUS motors are not functioning No Yes Check the ZOOM motor control circuit Zoom motor is controlled by signal ZOOM output from pins 1 and 7 ...

Page 46: ...V Selection PC High 17 O S CV_SW Video S Video Selection Video Low 18 O MCLK_SW Master CLK ON OFF ON High 19 O FanDrive_SW Fan Drive ON OFF ON High IC1805 12 O ZOOM Zoom ON Low 13 O ZOOM Zoom ON Low 14 O MOUSE CPU_SW Mouse Enable ON OFF Enable Low 15 O PCLK_ON AD9884 CLK ON OFF ON Low 16 O VCLK_ON Micronas CLK ON OFF ON Low 17 O MT_RESET Matrix Enable ON OFF Enable High 18 O MOUSE RESET Mouse Rese...

Page 47: ... Key Switch 6 I M2 SEL0 Mouse Selection 0 7 I M2 SEL1 Mouse Selection 1 8 I LAMP_ERR Lamp Error Monitor 9 I USB_VBUS Not used IC1823 2 I S_SW S Video 3 I CB_SW Component 4 I CR_SW Component 5 I CLK SDATA Not used 6 I LAGO_SO Not used 7 I OPTION1 OEM Option 8 I OPTION2 OEM Option 9 I OPTION3 OEM Option IC Ref No Pin Name I O Signal Name Function Note 47 Control Port Functions ...

Page 48: ... 48 Waveform VIDEO IN TPV3143 HS signal TPHS VS signal TPVS DHS signal TPDHS DVS signal TPDVS S H B TP501B TP502B S H G TP503G TP504G S H R TP505R TP506R PSIG TP3501 PSIG TP3551 ...

Page 49: ...by air spray disassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be per formed when the unit is considerable dirty and cannot be sufficiently cleaned by air spraying alone Be sure to readjust the optical system after per forming disassembly cleaning 1 Remove the cabinet top and main units following to Mechanical Disassemblies 2 Remove the optical bas...

Page 50: ... 50 IC Block Diagrams AD8075 Selector IC201 AD8183ARU Selector IC1201 AN7513 Audio Amp IC5001 ...

Page 51: ... 51 AN5870SB RGB SW IC5201 IC Block Diagrams AD9884AKS A D IC8201 ...

Page 52: ...LOCK CPU CLOCK OUTPUT BUFFERS 2XCPU CPU AGND POWER DOWN GND VDD 14 318MHz 14 318MHz SCLK20 22 3 14 318MHz crystal OE 17 18 10 8 9 12 15 16 14 13 11 19 20 3 2 7 1 6 KBCLK BUSCLK FDCLK COMMCLK OUTPUT BUFFERS PERIPHERAL CLOCK BA6287 Motor Drive IC5501 IC5551 IC5561 ...

Page 53: ... 53 CXA7000R D A S H LCD Driver IC501 IC1501 IC530 IC1531 IC561 IC1561 IC Block Diagrams BA7078 Sync Separator IC5341 ...

Page 54: ... 54 IC Block Diagrams CXD3526GG LCD Driver Timing Generator IC401 FA5502 P F Control IC611 ...

Page 55: ... 55 LA7217 Sync Separator IC5361 M62392 D A IC3561 IC Block Diagrams ...

Page 56: ... 56 NJM2284M Switch IC2101 IC Block Diagrams M62393 D A IC281 IC7801 ...

Page 57: ... 57 PW164B 10 System Control Scan Converter IC301 IC Block Diagrams STR Z2156 Power Switching Control IC631 ...

Page 58: ...PAL SECAM Cr Cb Y Mixer Cr Cb Y 2D Scaler RIP Contrast Brightness Peaking Output Formatter ITU R 656 ITU R 601 Memory Control YOUT Cr Cb OUT YCOE FIFO CNTL RGB YCrCb FB RGB YCrCb Analog Component Front End 4XADC Y G Processing Matrix Contrast Saturation Brightness Tint U B U R FB Y Cr Cb FB I2 CBus Sync Clock Generation Clock Gen CL Clock H Sync V Sync AVO 20 25MHz I2 CBus ...

Page 59: ...m MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metali...

Page 60: ...se SW902 Thermal Switch FN905 Cooling Fan FN902 Cooling Fan SW904 Interlock switch AV Board Main Board Temp Board Line Filter Board A901 Ballast Board SP901 Speaker RC Front Board FN903 Cooling Fan FN901 Cooling Fan DVI Board FN906 Cooling Fan FN904 Cooling Fan LP901 Lamp Ass y LF901 Noise Filter Power Board P F Board Key SW Board ...

Page 61: ...8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q2831 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q2841 405 13...

Page 62: ...01 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q5386 405 134 5905 TR 2SA1037AK T146 R 405 147 2205 TR 2SA1037AK S T146 405 002 0308 TR 2SA1037K T146 R 405 002 0407 TR 2SA1037K T146 S 405 002 6706 TR 2SA1179 M6 TB 405 002 6904 TR 2SA1179 M7 TB 405 163 1503 TR 2SA1179N M6 TB 405 163 2708 TR 2SA1179N M7 TB 405 173 9605 TR 2SA1235A1E 405 173 9704 TR 2SA1235A1F Q5391 405 13...

Page 63: ...TC74VCX125FT IC711 409 347 5400 IC M51204FP 600C IC7201 409 528 6608 IC LC749400W IC721 409 400 9208 IC TC7SET32FU TE85L IC7251 409 462 2308 IC TC7SZ04FU TE852 IC7256 409 320 9401 IC TC7S66FU TE85L IC7281 409 400 7105 IC TC7W53FU TE12L IC731 410 378 7103 IC PIC12C508A 04 SM A IC7801 409 458 3401 IC M62393FP IC8001 409 544 4107 IC THC63DV161 IC8002 409 397 3005 IC TC7SET04FU TE85L IC801 410 466 950...

Page 64: ...03 164 0204 CERAMIC 0 1U Z 25V C3111 403 157 3601 CERAMIC 100P J 50V C3112 403 304 1801 ELECT 100U M 6 3V 403 373 7704 ELECT 100U M 6 3V C3113 403 164 0204 CERAMIC 0 1U Z 25V C3114 403 281 5205 CERAMIC 0 22U Z 16V C3116 403 155 2101 CERAMIC 1500P K 50V C3117 403 215 0900 CERAMIC 390P J 50V C3118 403 155 2101 CERAMIC 1500P K 50V C3119 403 205 2808 CERAMIC 0 047U K 25V C312 403 149 9208 CERAMIC 0 01...

Page 65: ...U Z 50V C5222 403 280 1604 ELECT 220U M 16V C5223 403 149 9208 CERAMIC 0 01U Z 50V C5224 403 229 3508 ELECT 100U M 16V 403 335 0408 ELECT 100U M 16V C5226 403 164 0204 CERAMIC 0 1U Z 25V C5281 403 323 8805 CERAMIC 2 2U Z 16V C5301 403 283 6309 CERAMIC 1U Z 10V C531 403 283 6309 CERAMIC 1U Z 10V C5311 403 164 0204 CERAMIC 0 1U Z 25V C5312 403 164 0204 CERAMIC 0 1U Z 25V C5314 403 169 2807 CERAMIC 3...

Page 66: ...1U Z 25V C7208 403 164 0204 CERAMIC 0 1U Z 25V C7209 403 164 0204 CERAMIC 0 1U Z 25V C7211 403 164 0204 CERAMIC 0 1U Z 25V C7212 403 283 6309 CERAMIC 1U Z 10V C7213 403 164 0204 CERAMIC 0 1U Z 25V C7214 403 164 0204 CERAMIC 0 1U Z 25V C7216 403 164 0204 CERAMIC 0 1U Z 25V C7217 403 164 0204 CERAMIC 0 1U Z 25V C7252 403 283 6309 CERAMIC 1U Z 10V C7253 403 164 0204 CERAMIC 0 1U Z 25V C7281 403 164 0...

Page 67: ...NETWORK 47X4 1 32W RB7282 645 036 0985 R NETWORK 47X4 1 32W 645 037 0830 R NETWORK 47X4 1 32W RB7283 645 036 0985 R NETWORK 47X4 1 32W 645 037 0830 R NETWORK 47X4 1 32W RB7284 645 036 0985 R NETWORK 47X4 1 32W 645 037 0830 R NETWORK 47X4 1 32W RB7291 645 036 0985 R NETWORK 47X4 1 32W 645 037 0830 R NETWORK 47X4 1 32W RB7292 645 036 0985 R NETWORK 47X4 1 32W 645 037 0830 R NETWORK 47X4 1 32W RB7293...

Page 68: ...W R1838 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1839 403 164 0204 CERAMIC 0 1U Z 25V R1840 403 164 0204 CERAMIC 0 1U Z 25V R1841 403 164 0204 CERAMIC 0 1U Z 25V R1843 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1845 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1846 401 105 0603 MT GLAZE 10K JA 1 16W R1847 401 105 0603 MT GLAZE 10K JA 1 16W R1848 401 105 0603 MT GLAZE 10K JA 1 16W R1849 401 105 2904 MT GLAZE 22K ...

Page 69: ...01 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3502 401 105 2805 MT GLAZE 2 2K JA 1 16W R3503 401 105 0504 MT GLAZE 1K JA 1 16W R3504 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3506 401 158 4108 MT GLAZE 4 7 JA 1 16W R3508 401 105 7909 MT GLAZE 0 000 ZA 1 16W R351 401 105 4106 MT GLAZE 3 3K JA 1 16W R3512 401 105 7909 MT GLAZE 0 000 ZA 1 16W R352 401 105 4106 MT GLAZE 3 3K JA 1 16W R353 401 105 0306 MT GLAZE...

Page 70: ...1 105 0306 MT GLAZE 10 JA 1 16W R493 401 105 0306 MT GLAZE 10 JA 1 16W R494 401 105 0306 MT GLAZE 10 JA 1 16W R496 401 105 7909 MT GLAZE 0 000 ZA 1 16W R497 401 105 7909 MT GLAZE 0 000 ZA 1 16W R501 401 105 7909 MT GLAZE 0 000 ZA 1 16W R502 401 105 7909 MT GLAZE 0 000 ZA 1 16W R505 401 105 7909 MT GLAZE 0 000 ZA 1 16W R509 401 105 7909 MT GLAZE 0 000 ZA 1 16W R511 401 105 7909 MT GLAZE 0 000 ZA 1 ...

Page 71: ...AZE 15 JA 1 16W R6221 401 105 0405 MT GLAZE 100 JA 1 16W R6222 401 105 1907 MT GLAZE 180 JA 1 16W R6223 401 105 7404 MT GLAZE 8 2K JA 1 16W R6224 401 105 0405 MT GLAZE 100 JA 1 16W R6227 401 105 0405 MT GLAZE 100 JA 1 16W R6228 401 105 2706 MT GLAZE 220 JA 1 16W R6232 401 105 0504 MT GLAZE 1K JA 1 16W R6233 401 105 0504 MT GLAZE 1K JA 1 16W R6234 401 105 1303 MT GLAZE 15 JA 1 16W R6241 401 105 040...

Page 72: ...6W R8089 401 105 0405 MT GLAZE 100 JA 1 16W R8091 401 105 0405 MT GLAZE 100 JA 1 16W R8101 401 105 5301 MT GLAZE 4 7K JA 1 16W R8102 401 105 5301 MT GLAZE 4 7K JA 1 16W R8108 401 105 0603 MT GLAZE 10K JA 1 16W R8109 401 105 0603 MT GLAZE 10K JA 1 16W R8111 401 105 0405 MT GLAZE 100 JA 1 16W R8112 401 105 0405 MT GLAZE 100 JA 1 16W R8141 401 105 0603 MT GLAZE 10K JA 1 16W R8143 401 105 0603 MT GLAZ...

Page 73: ...5 1609 CERAMIC 33P J 50V RESISTOR R4881 401 105 0306 MT GLAZE 10 JA 1 16W R4882 401 105 0306 MT GLAZE 10 JA 1 16W R4883 401 105 0603 MT GLAZE 10K JA 1 16W 610 301 3954 ASSY PWB AV MA3A TRANSISTOR Q011 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 980...

Page 74: ...05 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q223 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q5001 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 ...

Page 75: ...R008 401 105 0702 MT GLAZE 100K JA 1 16W R009 401 105 0702 MT GLAZE 100K JA 1 16W R010 401 105 0702 MT GLAZE 100K JA 1 16W R011 401 105 2805 MT GLAZE 2 2K JA 1 16W R012 401 105 2805 MT GLAZE 2 2K JA 1 16W R013 401 105 2805 MT GLAZE 2 2K JA 1 16W R014 401 105 2805 MT GLAZE 2 2K JA 1 16W R016 401 105 7909 MT GLAZE 0 000 ZA 1 16W R017 401 105 7909 MT GLAZE 0 000 ZA 1 16W R018 401 105 0504 MT GLAZE 1K...

Page 76: ...R5136 401 105 5103 MT GLAZE 47 JA 1 16W R5143 401 105 0504 MT GLAZE 1K JA 1 16W R5144 401 105 1501 MT GLAZE 1 5K JA 1 16W R5147 401 105 5202 MT GLAZE 470 JA 1 16W R5153 401 105 0504 MT GLAZE 1K JA 1 16W R5154 401 105 1501 MT GLAZE 1 5K JA 1 16W R5157 401 105 5202 MT GLAZE 470 JA 1 16W COIL L1021 645 044 8843 FILTER EMI 200MHZ L1022 645 044 8843 FILTER EMI 200MHZ L1041 645 045 6183 FILTER EMI 25MHZ...

Page 77: ... 105 7909 MT GLAZE 0 000 ZA 1 16W R3065 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3066 401 105 0405 MT GLAZE 100 JA 1 16W R3067 401 105 0405 MT GLAZE 100 JA 1 16W R3068 401 105 0405 MT GLAZE 100 JA 1 16W R3069 401 105 3307 MT GLAZE 2 7K JA 1 16W R3070 401 105 3307 MT GLAZE 2 7K JA 1 16W R3071 401 105 0405 MT GLAZE 100 JA 1 16W R3072 401 105 5400 MT GLAZE 47K JA 1 16W R3073 401 105 0306 MT GLAZE 10 JA ...

Page 78: ...9 7706 TR IMZ1A T108 Q67P 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q671 405 047 9007 TR 2SB1204 S TL 405 047 9106 TR 2SB1204 T TL Q672 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S ...

Page 79: ... MT GLAZE 22K JA 1 16W R65K 401 105 5301 MT GLAZE 4 7K JA 1 16W R65L 401 105 4601 MT GLAZE 3 9K JA 1 16W R65P 401 105 0603 MT GLAZE 10K JA 1 16W R65Q 401 105 5301 MT GLAZE 4 7K JA 1 16W R65V 401 105 0603 MT GLAZE 10K JA 1 16W R65W 401 105 0603 MT GLAZE 10K JA 1 16W R65X 401 105 5301 MT GLAZE 4 7K JA 1 16W R65Y 401 105 8005 MT GLAZE 1M JA 1 16W R651 401 105 0504 MT GLAZE 1K JA 1 16W R652 401 105 03...

Page 80: ...9 PC TLP421F D4 GR TP4 PC643 407 223 7302 PC TLP421F D4 GB TP4 407 223 8309 PC TLP421F D4 GR TP4 610 304 1636 ASSY PWB P F MA3A TRANSISTOR Q611 405 140 3704 TR 2SK2698 Q621 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902...

Page 81: ...275V C604 404 081 4702 MT POLYEST 0 22U M 275V RESISTOR R601 401 287 5700 MT GLAZE 220K JA 1W VARIABLE RESISTOR VA601 408 018 9808 VARISTOR ENC471D 14AS COIL L601 645 050 2231 LINE FILTER L602 645 025 7810 LINE FILTER MISCELLANEOUS F601 423 022 2102 FUSE 250V 4A F601A 645 000 5077 HOLDER FUSE F601B 645 000 5077 HOLDER FUSE 610 304 1650 ASSY PWB R C MA3A CAPACITOR C2801 403 304 2402 ELECT 100U M 10...

Page 82: ...MA3 XU4000 Electrical Parts List 82 Key No Part No Description Key No Part No Description ...

Page 83: ...ical Parts List Note Parts order must contain Chassis No Part No and Descriptions Cabinet Parts 1 15 12 3 7 a 34 7 b 24 19 8 4 7 13 37 6 18 27 11 14 25 36 33 30 26 32 16 17 28 7 a 41 10 42 42 13 42 42 7 b 35 23 29 31 2 5 9 ...

Page 84: ...MA3 XU4000 84 47 44 44 47 44 44 Mechanical Parts List 47 57 56 47 47 Optical Parts ...

Page 85: ...MA3 XU4000 85 44 44 54 67 Red 68 Green 69 Blue 45 45 45 Mechanical Parts List ...

Page 86: ...MA3 XU4000 86 43 43 53 d Green Blue 61 44 44 47 43 47 53 Mechanical Parts List 53 a Red 53 b Green 53 c Blue ...

Page 87: ...MA3 XU4000 87 52 a 52 46 46 46 46 52 Mechanical Parts List ...

Page 88: ...MA3 XU4000 88 Mechanical Parts List 58 70 63 71 57 60 65 59 64 66 51 55 62 ...

Page 89: ...2 6408 MOUNTING MAIN POWER MS6A 34 610 297 3150 MOUNTING DUCT MD8A 35 610 294 4501 SPRING INT LOCK MS6A 36 610 304 7591 OPTICAL BASE BTM A MS6A 37 610 304 7607 OPTICAL BASE TOP A MS6A SCREWS CABINET 41 411 001 8801 SCR BIN 3X6 42 411 052 9109 SCR OVL 3X6 43 412 058 5409 SPECIAL SCREW 44 411 174 9308 BOLT HEX SCT SW W 2 5X6 45 411 098 3604 SCR S TPG FLT 3X10 46 411 037 4105 SCR PAN W 3X10 47 411 00...

Page 90: ... MA3A Jan 2003 BB 400 Printed in Japan SANYO Electric Co Ltd ...

Page 91: ...ice manual original for chassis No MA3 XU4000 model PLC XU40 File with the service manual No SM5110452 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manual ...

Page 92: ...ctrolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 0 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non burnabl...

Page 93: ... GQF 1GJ47K 1GJ47K 450EM 180VCJ NT2 NT2 1 16GJ 4 7KC 1 16 GJ 22C 850UH 2A 1 16 GJ 47KC 25KZ 0 1 GQF 1 16 GJ 22C 1 16 GJ 4 7KC 1 16GJ 390C 25KZ 0 1GQF KK 0 047 LZB 1 16GF 1 2KC 25KZ 0 1 GQF KK 0 068 GQ 1 16 GJ 100C 1 16 GJ 1KC 1 16GJ 4 7KC TLP421F GBP TLP421F GRP 16KZ 0 22 GQF 1 16GJ 1KC J10ES 036G J10ES 036G 6 3EM 1000CD AH 25EM 1000CD L2E6 101KN L2M9 391KN L2E6 391KN J10EA 040N AH 1 16GJ 1KC 1 16...

Page 94: ... R618 R617 FB611 C618 D614 I K6E FB612 K6D_1 K6D_2 K6D_4 K6D_3 K6E_1B K6E_2B K6E_4B K6E_5B K6E_7 K6E_6 C617 K6E_1A K6E_2A K6E_4A K6E_5A FB613 R63F R63E C639 C637 C638 C632 K6F_1A K6F_2A K6F_4A K6F_5A K6F_7 C630 C639_2 C639_1 63D R63C K6F K6F_6 K6F_1B K6F_2B K6F_4B K6F_5B C643 C631 R4881 R4882 R4883 R4884 K48E_1 K48E_2 K48E_3 K48E_5 C4881 K48E C4883 C4884 C4882 J11MD540G J11MD400G J11EA321G J11EA32...

Page 95: ... 1 16GJ 47C 1 16GJ 47C 1 16GJ 150C 1 16GJ 150C 1 16 GZ0C 1 16 GZ0C 1 16 GZ0C 1 16 GZ0C 1 16 GZ0C CJ100 CGQ CJ100 CGQ 25KZ 0 1 GQF UDZ6 2B S10B5110N AH AH UDZ12B UDZ12B NT1 NT1 1 16 GZ0C 1 16 GZ0C X 10KZ 1UGQF KK470GQ 1 16 GJ1KC 1 16 GJ10C X 1 16GJ 47KC NT1 NT1 NT1 NT1 J11B2770N J30B1630N UDZ6 2B UDZ6 2B U20B 24400 1 16 GJ220C 1 16GJ 100C 6 3EM100 WM F1 1 16GJ 1 5KC 1 16GJ 1 5KC 10KZ1U GQF 1 16GJ 1...

Page 96: ...7 K10V_39 R3077 R3078 C3066 C3062 C3063 C3064 K10W_21 C3072 C3071 C3061 R3051 R3052 R3056 R3055 R3059 R3060 R3062 R3061 R3057 R3058 R3054 R3053 R3051 R3062 R3073 R3076 R3079 Q3071 Q3072 R3069 R3070 R3082 R3081 NT1 NT1 NT1 NT1 NT1 NT1 NT1 J30B1630N SMXAANX1008A SMXAANX1008A X 1 16 GZ0C 25KZ 0 1 GQF 1 16GJ 2 2KC X X X X X X X X X X X NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT...

Page 97: ...GQFZ 1 16GJ 1KC AH 1 16GJ 4 7KC 6 3EM 47WM EM2 2D AJ AJ 1 16GJ 3 9KC CJ47 CGQ 1 16GJ 220KC 1 16GJ 1KC AH 1 16GJ 2 2KC KZ0 01 GQFZ 25EM 4 7D 1 16GJ 15C 1 16GF 100KC 1 16GJ 47KC X 1 16GJ1KC 1 16GJ1KC 1 16GZ0C X KZ0 01 GQFZ KZ0 01 GQFZ KZ0 01 GQFZ X 1 16GJ 1KC 1 16GZ0C 16EM 220D 16EM 220D 16EM 220D 1 16GJ 15C 16KZ 2 2FA 1SS355 6 3EM 330D NT1 25KZ0 1 GQFZ 25KZ0 1 GQFZ 10KZ1U GQFZ 6 3EM 47WM 16EM100 D ...

Page 98: ...Z0 1 GQFZ AH 6 3EM100 WM F1 MC74VHC14DTP QXXAVB583P 0 1 X X X X 1 16GJ 1KC 1 16GJ 1KC 1 16GJ 1KC 1 16GJ 8 2KC 1 16GJ 8 2KC 1 16GJ 8 2KC J30B 1640G J30B 1640G X L2PD2R2MG R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G ...

Page 99: ...704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G 6 3EM100 WM F1 6 3EM100 WM F1 CJ180 CGQ CJ180CGQ CJ180CGQ CJ100CGQ CJ100 CGQ 25KZ 0 1 GQFZ 1 16GJ 10KC 1 16GJ10KC X X 1 16GJ10KC 1 16GJ10KC 1 16GJ10KC X 1 16 GJ 10KC CJ330 CGQ CJ330 CGQ CJ330 CGQ CJ330 CGQ CJ100 CGQ CJ100 CGQ...

Page 100: ... 16GJ100C 1 16GJ100C 1 16GJ 100C 1 16GJ 100C 1 16GJ100C 1 16GJ100C 1 16GJ100C 25KZ0 1 GQFZ 1 16 GZ0C 1 16 GZ0C R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G R1EB4704G R1JA4704G 1 16GZ0C 1 16GZ0C 1 16GJ 33C 1 16GZ 0C 1 16GZ 0C ...

Page 101: ...682 R7602 Q7601 R7603 C7603 R7604 R3871 4 1 R5641 R5661 R3815 R3866 D2808 R2808 D7601 T25VS T25VSP T33VS T33VD T5V T33V C5685 TE11 TE12 TE13 R3819TM S30CA 3R8G NT2 NT2 1 16 GZ0C 1GJ4 7 6 3EM100 WM F1 1 16GJ 100C 25KZ 0 1GQFZ 25KZ 0 1GQFZ 1GJ6 8 6 3EM 330D 1SS355 L2A73R3MG 1SS355 1 16GJ 100C 1 16GJ 100C 1 16GJ 100C 1 16GJ10KC 1 16GJ 2 2KC AH 1 16GJ47KC 1 16GJ 680C 10KZ 1U GQFZ 1SS355 1 16 GJ100C 1 ...

Page 102: ...1 K8E_2 K8E_3 K8E_1 K8E_5 K8E A1 1 6 R717 D7801 Q2701 R2730 1 16GJ 220C 1 16GJ 220C 1 16GJ 10C 1 16GJ220C 6 3EM100 WM F1 25KZ 0 1 GQFZ 1 16 GZ0C J10EZ 200G UDZ 12B UDZ 12B UDZ 12B NT1 NT1 10KZ1U GQFZ NT1 1 16GJ 1KC 1 16GJ 10KC AH 10KZ1U GQFZ X NT2 NT2 NT2 NT2 NT2 1 16GJ 10KC 1 16GJ 10KC CJ12 CGQ V10B3030G CJ12 CGQ X X J10EZ050G 1 16GJ 1KC NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 UDZ 12B...

Page 103: ...16GZ 0C 25KZ 0 1 GQFZ 1 16GZ0C 1 16GZ0C X CJ33 CGQ 1 16GZ0C 1 16GJ 10KC J30B 1640G 1 16GZ 0C X 1 16GJ 10C 1 16GJ 10KC 1 16GJ 10KC 1 16GJ 10KC 1 16GJ 22KC 1 8GZ000 25KZ0 1 GQFZ 10KZ 1U GQFZ L2A7 3R3MG 1 8GZ000 X 1 16GJ 10KC 1 16GZ 0C X X 1 16GJ 10KC 1 16GZ 0C 25KZ0 1 GQFZ CJ33 CGQ CJ15 CGQ 1 16GJ 47C 1 16GZ 0C 1 16GZ 0C X X X X KZ0 01 GQFZ 1 16GJ 100C X V10B4470G X X 1 16GJ 6 8KC 4EM 470D 25KZ 0 1 ...

Page 104: ...T2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 X 1 16GZ 0C 1 16GZ 0C X 1 16GJ 4 7KC X X X X X X X X 1 16GZ 0C 1 16GZ0C 1 16GZ 0C 2SK536P 2SK536P 2SK536P CJ33 CGQ NT2 X 1 16GZ0C 1 16GZ0C 1 16GJ 47C 1 16GZ 0C 1 16GJ 10C NT2 1 16GZ 0C X 25KZ 0 1 GQFZ X 1 16GZ 0C 25KZ 0 1 GQFZ 1 16GJ 10C 1 16GJ 10C X X J30B 1640G J30B 1640G 10KZ1U GQFZ 1 16GJ 10C 1 16GJ 10C 25KZ 0 1 GQFZ KZ0 01 GQFZ 1 16GJ 10C X 1 16GJ 560C 2...

Page 105: ...J10C 1 16GJ10C 1 16GJ10C 25KZ0 1 GQFZ 1 16GZ0C 1 16GJ10C 1 16GJ10C 25KZ0 1 GQFZ 1 16GJ10C 25KZ0 1 GQFZ NT2 NT2 NT2 NT2 NT2 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 1 16GZ 0C 1 16GZ 0C 1 16GJ10C 1 16GJ10C 1 16GZ 0C 1 16GZ 0C 1 16GZ 0C 1 16GZ 0C X 1 16GJ 10C 1 16GJ 10C 1 16GZ0C 1 16GJ 10C 1 16GZ 0C NT2 NT2 25KZ0 1 GQFZ 1 16GZ0C X 1 16GZ 0C X 25KZ0 1 GQFZ 1 16GZ 0...

Page 106: ...03G TP3501 R3536 C3531 R3512 R3532 R3533 C3532 R3531 TP3531 C508 R1501 C1506 C506 C505 C1505 C517 C513 R511 R509 RB503 RB502 R3503 C3501 R3501 R3502 R3508 C3502 R3504 R3505 R3506 R3507 RB501 K5B14 K5B13 K5B12 K5B11 K5B10 K5B9 K5B8 K5B7 K5B6 K5B5 K5B4 K5B3 K5G14 K5G13 K5G12 K5G11 K5G10 K5G9 K5G8 K5G7 K5G6 K5G5 K5G4 K5G3 K5R14 K5R13 K5R12 K5R11 K5R10 K5R9 K5R8 K5R7 K5R6 K5R5 K5R4 K5R3 C2546 C2540 C2...

Page 107: ...1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L A10 15 Schematic Diagrams PLC XU40 A10 Left ...

Page 108: ...9 10 11 12 13 14 15 16 A B C D E F G H I J K SCH_MA3A 16 Schematic Diagrams PLC XU40 A10 Right ...

Page 109: ... Q013 Q011 D2811 D2053 D2052 D2051 D2003 D1066 D1065 D1061 D1059 D1058 D1056 D1055 D1054 D1053 D1051 D1042 D1041 D1032 D012 D011 C2812 C2003 C1041 D2054 R1041 R1043 R2052 R1025 R1024 R1022 R1021 R1012 R1010 R1004 R1002 C208 D2001 R013 R014 R2007 R2013 R212 R213 C C B D B SIDE A A B D C C B D 1 8 K100G K20C K20A A A B D 4 5 SW1061 RC2811 K20D K20B K10D K10C K10B K10A IC5001 Printed Wiring Board Dia...

Page 110: ...5 8 1 Q6262 R6262 1 20 IC1813 1 20 11 IC1822 1 8 4 5 IC1812 1 14 7 8 IC6351 R6353 R6352 C1814 C1332 L1332 C333 C6351 1 8 4 5 IC312 1 R301 RB1822 R302 R6351 R6266 R6264 R1827 R1826 L1331 TPCLK IC1304 5 4 20 1 C6206 4 1 8 R334 TPMSDA TPPSDA B Q6264 Q6263 R6216 C504 C503 C502 C501 C518 1 16 49 17 64 32 48 IC501 TP6201 R9318 R6267 R6218 R6217 R6214 R6213 R6212 R6211 R518 R516 R514 R502 R501 Q6201 C620...

Page 111: ...51 C337 1 20 10 11 IC1351 C338 C1351 C806 C807 R808 R807 R806 R803 R391 R356 R355 R354 R353 R352 R351 R342 R341 R332 R1344 R1343 R1337 R1336 R1335 R1334 R1333 R1331 Q352 Q351 Q331 Q301 D331 C331 C1339 R1832 R1844 D2701 R333 D2702 R392 C334 R1338 R304 R388 R6357 R6356 R6354 R387 R335 R326 R315 R314 R303 R1834 R1822 R1821 R1342 R1339 R1332 R1309 R1308 R1307 R1306 R1301 C1333 C1331 C1304 D2703 R1341 ...

Page 112: ...74 R676 R679 D67P D68P R68Q D69C D68Q R5504 R5554 D5501 R5507 R67J C67B C68B R68J R686 C684 R68H C68A C681 R68K Q68A C683 R68C R68E R68B R68A R68F R68G R684 R68D C682 R685 IC681 IC65A C65D R65G C65B R65E R65J R65H C65J R65M R65L R65K C65A C65E R65Y R66B POWER SIDE A X X X X 1AA4B10C3250A_B 1 7 10 1 1 4 L671 L681 C659 K6F C691 C692 L692 L691 L661 C661 K6T C693 C630 K6U C651 C653 C652 C639 D632 C632...

Page 113: ...71 SW6803 R6839 R6838 R6840 R6842 R6843 R6841 R6844 R6846 R6847 R6845 R6849 R6848 K68A D6801 D6802 D6803 D2864 D2863 D2862 D2861 KEY SW SIDE A KEY SW SIDE B MAIN K8A NEUT LIVE F601 1AA4B10C 3250C_B TYPE 215004 T4AH 250V L601 3 1 3 1 VA601 F601B F601A C604 C603 C602 C601 L602 K6A K6B LINE FILTER SIDE A LF901 SW902 SW904 X NEUT LIVE F601 1AA4B10C3250C_B L601 1 3 1 3 VA601 F601B F601A C604 C603 C602 ...

Page 114: ... A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 115: ...Diagrams Drawings MA3 XU4000 ...

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