Sanyo PLC-XP57L Service Manual Download | Manualshive

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K8D

K66D

IC801

MAIN CPU

<HD6417727>

MAIN BOARD

SUB POWER BOARD

FAN_CONT1

FAN_CONT2

FAN_CONT2

IC7821

Q6603

IC6603

<FA7701>

D7832

Q7821

Q7841

Q7881

Q7861

IC7802

D7831

D7851

D7891

D7871

D7852

D7892

D7872

Q7921

IC7841

IC7881

IC7861

IC7801

DA
C

<M62399>

IC1814

TEMP.

SENSOR

K8X

K16I

233

234

SENSOR BOARD

For ABNORMAL TEMP. DETECT
and FAN CONTROL

1,2

1,2

IC1816

TEMP.

SENSOR

IC1691

TEMP.

SENSOR

K8M

K8N

K8O

FN904

FN906

FN903

K8P

FN907

1
2

1
2

1
2

1
2

15

14

12

13

6

69

56

D6611

D6612

D6613

K66S

K66L

K66M

FN905

FN902

FN901

1
2

1
2

1
2

D6614

D6616

Q7922

TPFN4

FAN1

FAN2

S16V

TPFN6

TPFN3

TPFN7

S16V

4

5

216

217

213

2
3

Q6604

FAN_CONT1

Q6601

IC6601

<FA7701>

IC1871

BUFFER

IC4801

I/O

EXPANDER

IC4811

PRESSURE

SENSOR

IC4871

ACCELERATION

SENSOR

Q6602

Q6609

Q6606

Q6607

FAN_DRIVE

FAN_DRIVE

FAN_DRIVE

FAN_DRIVE_CPU

SH_SCL_S5V

SH_SDA_S5V

ACCELE_SENS

SH_SCL_S3V

SH_SDA_S3V

Q6608

FA
N

_PF

FAN_PF

LAMP_FAN_PF

P_F

AIL

D[0-7], A[0-5]

8

9

3

5

6

4

1,2

3,5

PRESS_SENS

FAN control stage

Chassis Description

FN903

(Cooling)

FN901

(Intake)

FN902

(Intake)

FN907

(Cooling)

FN905

(Exhaust)

FN906

(Cooling)

FN904

(Cooling)

FAN location

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Summary of Contents for PLC-XP57L

Page 1: ...ssis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit RoHS This product does not contain any hazardous sub stances prohibited by the RoHS Directive You will find RSF mark near the rating plate on the RoHS compliant produc...

Page 2: ...Adjustment Data Table 30 Chassis Description 40 Chassis block diagrams 40 LED indication and projector condition 47 Power failure detection system 48 Power failure detection tree 49 Diagnosis of power failure with RS 232C port 50 Error history log 51 Control Port Functions 52 Waveforms 59 Cleaning 60 IC Block Diagrams 61 Electrical Parts List 68 Mechanical Parts List 97 Optical Parts List 100 Draw...

Page 3: ...tray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without danger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection req...

Page 4: ...s W x H x D Panel Resolution Number of Pixels Color System Scanning Frequency Horizontal Resolution Operating Temperature Storage Temperature LCD Panel System 300 watt type Projection Lamp Power Source AA or LR6 ALKALINE Type x 2 Operating Range 16 4 5 m 30 Dimensions 2 0 x 1 4 x 7 6 50 mm x 36 mm x 193 mm Net Weight 0 35 lbs 160 g including batteries Laser Pointer Class II Laser Max Output 1mW Wa...

Page 5: ...ermal switch 1 Loosen 2 screws and open the lamp cover 2 Press the reset button on the thermal switch with a sharp pointed tool CAUTION Before press the reset button disconnect the AC cord from the projector Circuit Protections This projector is equipped with the following circuit protections to operate in safety If the abnormality occurs inside the projector it will automatically turn off by oper...

Page 6: ...ection mirror Should the air filter become clogged with dust particles it will reduce the cooling fan s effectiveness and may result in internal heat build up and reduce the life of the projector To clean up the air filters follow the cleaning procedure below 1 Turn the power off and disconnect the AC power cord from the AC outlet 2 Turn the projector up side down and remove the air filters by pul...

Page 7: ...red Caution The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Fig 1 1 Turn the Lens Front Cover counter clockwise and to take it off by pulling forward as shown in Fig 2 1 2 Remove the Cabinet Front Top Lens Cover Holder and Lens Cover upward off 3 Remove 2 screws D to take the Cabinet Front off 4 Remove th...

Page 8: ...fan FN905 off 3 Remove 5 screws C and 1 screw D to take AV Board from the Rear Panel ass y off 4 Remove 2 screws E and grounding leads and then pull up the I F Board and Holder assy from the bottom cabi net 5 Remove 4 screws F to take the I F Board Main Board removal 3 AV I F Board Rear Panel removal 4 Main Board A B B B B C D Rear Panel Ass y FN905 AV Board I F Board F F F F E E ...

Page 9: ...5 Lamp Ballast Unit removal 5 A Ballast Board FN904 Sub Power Board Drive Board A A A C C Ballast Cover 1 Remove 1 screw A and then remove the holder 2 Remove 2 screws B and 4 screws C small and pull the Optical Unit upward off 3 Remove 4 screws D to take the Fan FN906 off 4 Remove 1 screws E to take the Fan FN903 off and 2 screws F to take the air duct off 5 Remove 3 screws G to take the Fan FN90...

Page 10: ...d Sensor SW Holder from the Base Mechanical Disassemblies 1 Remove 3 screws A to take the Power Board off 2 Remove 4 screws B to take Holder off from the cabinet bottom Fig 8 Fig 7 Prism Base removal 7 Power Board removal 8 Prism Base Ass y Motor and Sensor Holder B B A A Power Board Power Board Holder B B A A B B A ...

Page 11: ...rlock SW Thermal SW removal 9 D Interlock Switch SW902 Filter Board C C A B B Holder Thermal Switch SW905 1 Remove 4 screws A to take Air duct Top off 2 Remove 1 screw B small and 1 screw C big to take Duct Cover A 3 Remove 2 screws D to take Fan FN901 off 4 Remove 1 screw E small and 3 screws F big to take Air duct A and Fan FN902 off Fig 10 Fans FN901 FN902 removal 10 A A A A B C D D E F F F Duc...

Page 12: ...anical Disassemblies 3 Slide the lens lock lever A on the projector to UNLOCK UPPER posi tion and remove the Projection Lens ass y off Note When making unlocking attach your hand to prevent the lens fall 4 Disconnect the connector and remove 4 screws B and take the Projection lens from the lens attachment Projection Lens removal Connector 1 Remove 2 hex screws A and pull the Relay Lens ass y upwar...

Page 13: ...h the LCD Panel Prism Ass y Type L LCD Panel Prism Ass y R Black or green marking and 1 gap G Red marking and 2 gaps B Black or green marking and 1 gap Type R LCD Panel Prism Ass y R Red or blue marking and 2 gaps G Black marking and 1 gap B Red or blue marking and 2 gaps See Fig 3 2 for the mounting direction of the parts A B Optical filter HCP Film sheet 1 Marking 2 Gap 2 1 The Polarized Glass I...

Page 14: ...lass out for green panel have 2 green marking on top of the glass and should be placed as in Fig 4 2 Pre polarized Glass Out The pre polarized glass out should be placed for green and blue panels not for red panel The pre polarized glass out have 1 marking on top of the glass and should be placed as in Fig 4 2 Marking Fig 4 2 Polarized Glass Out Pre Polarized Glass Out Glasses should be placed as ...

Page 15: ...l Unit Top removal 1 Remove 2 hex screws A and take the Condenser Lens ass y 2 Release 4 hooks B to take the Lens off from the holder A Fig 6 2 Fig 6 1 B Holder Condenser Lens A Condenser Lens disassembly Lens should be placed as the flat surface side comes to the holder side Condenser Lens Fig 5 ...

Page 16: ...ons and Directions 12 5 1 Condenser lens R 2 Condenser lens 3 Condenser lens 4 Mirror B 5 Dichroic mirror B 6 Dichroic mirror G 7 Mirror W 8 Condenser lens IN 9 PBS prism beam splitter 10 Integrator lens OUT 11 Integrator lens IN 12 Relay lens IN 13 Mirror R Key No Description 6 9 10 The printed marker comes this side Place the lens as the both rugged surface sides in the same direction The printe...

Page 17: ... y Top View A A A A LCD Panel Prism Ass y LCD Panel Prism Ass y removal Note on LCD Panel Prism Ass y Mounting LCD Panel Prism Ass y Note Do not replace the LCD panel separately otherwise it can not obtain proper pic ture IMPORTANT NOTICE on LCD Panel Prism Ass y Replacement LCD panels used for this model can not be replaced separately Do not disassemble the LCD Panel Prism Ass y These LCD panels ...

Page 18: ...s combination of the LCD panel prism assembly and the optical unit named Type R and Type L Since both have no compatibility each type should be com bined with the same type and the specific parts should be used If not the poor optical characteristics may degrade the quality of a projected image Confirm the R label or L label on top of the LCD panel prism assembly and the optical unit Note on LCD P...

Page 19: ...r and tighten 2 screws 6 Connect the AC cord to the projector and turn on Note Do not reset the Lamp Replace Counter except after lamp is replaced The projector can not be turned on with lamp cover removed because when the lamp cover is removed the interlock switch is also released to switch off the mains power for safety 7 Reset the Lamp Replace Counter see below explanation Lamp Replacement Reco...

Page 20: ...tput voltage adjustment Video center adjustment PSIG adjustment PC black level adjustment PC input adjustment AV input adjustment Common center adjustment PC gamma shift adjustment PC white balance adjustment AV gamma shift adjustment AV white balance adjustment Color shading correction Disassembly Replaced Parts Condenser Lens Polarized glass R G B Optical Adjustments Electrical Adjustments Sub P...

Page 21: ...base A Polarized glass mounting ass y Before Adjustment Input a 100 of black raster signal R G B CONTRAST ADJUSTMENT 1 Loosen a screw A Fig 1 1 1 2 on the polarized glass mounting base which you intend to adjust 2 Turn the polarized glass mounting ass y and the polarized glass mounting base at the same time as shown in Fig 1 1 to obtain the darkest brightness on the screen Note Both of them should...

Page 22: ...to make color uniformity in green by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in green by using a slot screwdriver 3 Tighten screws A and C to fix the Condenser lens unit Note The relay lens adjustment must be carried out after completing this ad...

Page 23: ...ot B to make color uniformity in white by using a slot screwdriver 2 If the cyan bar appears on the top or bottom of the screen as shown in Fig 4 2 loosen 2 screws C with the 2 0mm hex driver and adjust the screw D to make color uniformity in white by using a slot screwdriver 3 Tighten the screws A and C to fix the relay lens unit Fig 4 1 A Slot B a b a Moving of slot B b White Fig 4 2 Screw D Mov...

Page 24: ...ectrical Adjustments The data of lamp replacement monitor timer is stored in the IC802 Please note that the lamp replace counter is reset when the memory IC IC802 is replaced Lamp replace counter can not be set to the previous value Caution of Main Board replacement in the case IC802 is not defective When the main board is replaced IC802 should be replaced with the one on previous main board After...

Page 25: ...lacing the Power Board readjust the Output volt age adjustment as follows 1 Connect a digital voltmeter to pin 1 of K6A and chassis ground 2 Adjust the voltage by using VR601 on the power board as following AC Input Reading 230V 370 2Vdc 120V 356 2Vdc Caution Be sure to connect the lamp when taking this adjust ment z Output Voltage adjustment 1 Receive the 16 step gray scale video signal with Inpu...

Page 26: ...roup no 200 item no 5 and change data value to adjust amplitude a to be 10 8 0 1V 11 Select item no 8 and change data value to adjust amplitude b to be 3 8 0 1V a b b PSIG adjustment 1 Receive the 16 step gray scale computer signal with Input 1 RGB Analog mode 2 Enter the service mode 3 Connect an oscilloscope to test point TP531 and chassis ground 4 Select group no 200 item no 9 and change data v...

Page 27: ...nd change data value to adjust waveform a to be minimum amplitude a White Level A V Input adjustment 1 Receive the 16 step gray scale computer signal with Input 1 RGB Analog mode 2 Enter the service mode 3 Project only green light component to the screen 4 Select group no 200 item no 12 and change data value to obtain the minimum flicker on the screen 5 Project only blue light component to the scr...

Page 28: ...the data value at group no 210 item no 15 of the previous main board should be copied manually 2 AV Gamma shift adjustment 1 Receive the 50 whole white composite video signal with Input 3 Video mode 2 Enter the service mode select group no 210 item no 16 Blue or 17 Red and change data values respectively to make a proper white balance Confirm that the same white balance is obtained in video and co...

Page 29: ...IC5881 IC5891 K8R IC4811 K8M IC4871 IC7821 K8N IC7841 IC7801 IC1871 IC801 IC1872 IC4801 K8D K25R IC6751 IC1421 K25G IC3401 K4401A K10C IC9202 K4401B IC3402 K10B IC8051 IC3231 IC8052 IC1306 IC261 K25B IC8201 K10A K1201 IC8061 IC8062 IC1307 IC8071 IC8072 K8J K8O K8P K8S IC9293 IC271 IC291 K8E K1301 Test Points and Locations ...

Page 30: ...ht level7 data Bright level7 when less than the value 9 DIMMER CTRL LEVEL8 56 0 255 Bright level8 data Bright level8 when less than the value 10 DIMMER CTRL LEVEL9 63 0 255 Bright level9 data Bright level9 when less than the value 11 DIMMER CTRL LEVEL10 70 0 255 Bright level10 data Bright level10 when less than the value 12 DIMMER CTRL LEVEL11 77 0 255 Bright level11 data Bright level11 when less ...

Page 31: ...9 Factory use 150 Factory default setting 0 Factory Default 0 0 10 All of settings are set to default when the value changes to 10 160 Not used 180 DDC Setting 0 HDCP EDID Data Setting 1 0 1 0 EDID Data for DVI 1 EDID Data for HDCP 200 Adjustment for PC input 0 G_SIG_CNTR 32 0 255 Video center adjustment 1 B_SIG_CNTR 32 0 255 2 R_SIG_CNTR 32 0 255 3 G_PSIGA 8 0 255 PSIG adjustment A 4 B_PSIGA 8 0 ...

Page 32: ...50 1035i RGB 1080i 60 1080i 50 1035i 118 Group 02 YCbCr 720p 60 720p 60 RGB 720p 60 720p 50 118 Group 03 YCbCr 480p 575p RGB 480p 575p 118 Group 04 YCbCr 480i 575i RGB 480i 575i Scart 480i 575i 1 Component C Level 118 118 118 118 Component SCART input gain adjustment 2 CVBS Y Level 162 157 0 255 CVBS Y input gain adjustment Composite S VIDEO 3 CVBS C Level 115 110 0 255 C input gain adjustment Com...

Page 33: ... 25 OFFSET R 3 4 131 0 255 26 OFFSET R 4 5 131 0 255 27 OFFSET R 5 Over 128 0 255 28 OFFSET G 0 Under 123 0 255 29 OFFSET G 0 1 124 0 255 30 OFFSET G 1 2 125 0 255 31 OFFSET G 2 3 128 0 255 32 OFFSET G 3 4 131 0 255 33 OFFSET G 4 5 130 0 255 34 OFFSET G 5 Over 128 0 255 35 OFFSET B 0 Under 126 0 255 36 OFFSET B 0 1 125 0 255 37 OFFSET B 1 2 126 0 255 38 OFFSET B 2 3 128 0 255 39 OFFSET B 3 4 132 0...

Page 34: ... 1 Disp Dots 668 0 3000 2 H Back Porch 114 0 3000 3 V Back Porch 47 0 3000 4 Disp Line 456 0 1500 5 7 Not used 8 VSBEG 2 0 15 421 YCbCr 575i 0 Total Dots 864 0 3000 Read only 1 Disp Dots 656 0 3000 2 H Back Porch 133 0 3000 3 V Back Porch 64 0 3000 4 Disp Line 534 0 1500 5 7 Not used 8 VSBEG 2 0 15 422 YCbCr 480P 0 Total Dots 858 0 3000 Read only 1 Disp Dots 684 0 3000 2 H Back Porch 106 0 3000 3 ...

Page 35: ...y 1 Disp Dots 668 0 3000 2 H Back Porch 112 0 3000 3 V Back Porch 47 0 3000 4 Disp Line 456 0 1500 5 7 Not used 8 VSBEG 2 0 15 431 RGB Video 575i 0 Total Dots 864 0 3000 Read only 1 Disp Dots 656 0 3000 2 H Back Porch 131 0 3000 3 V Back Porch 64 0 3000 4 Disp Line 534 0 1500 5 7 Not used 8 VSBEG 2 0 15 432 RGB Video 480P 0 Total Dots 858 0 3000 Read only 1 Disp Dots 686 0 3000 2 H Back Porch 102 ...

Page 36: ...0 255 Over Scan Rate 0 25 5 0 1 Step 8 VSBEG 2 0 15 441 HDCP 575P 0 6 Not used 7 OverScan 0 0 255 Over Scan Rate 0 25 5 0 1 Step 8 VSBEG 2 0 15 442 HDCP 720P 60 0 6 7 OverScan 0 0 255 Over Scan Rate 0 25 5 0 1 Step 8 VSBEG 2 0 15 443 HDCP 720P 50 0 6 7 OverScan 0 0 255 Over Scan Rate 0 25 5 0 1 Step 8 VSBEG 2 0 15 444 HDCP 1080i 60 0 6 7 OverScan 0 0 255 Over Scan Rate 0 25 5 0 1 Step 8 VSBEG 2 0 ...

Page 37: ... 3000 3 V Back Porch 41 0 3000 4 Disp Line 1080 0 1500 5 7 Not used 8 VSBEG 2 0 15 455 RGB Video 1080P 48 0 Total Dots 1957 0 3000 Read only 1 Disp Dots 1362 0 3000 2 H Back Porch 160 0 3000 3 V Back Porch 41 0 3000 4 Disp Line 1080 0 1500 5 7 Not used 8 VSBEG 2 0 15 600 PW Option 0 FrameLock Option 1 0 1 Read only 1 AV Screen Force True Mode 0 0 1 2 Field Sense Invert Enable 0 0 1 4 Sub Image Ena...

Page 38: ...ET STORE 0 0 1 Reset or Save of H aspect 0 reset 1 save 4 Vertical Scaler 100 0 200 V scaler edition 5 Vertical Position 100 0 200 V position correction 6 RESET STORE 0 0 1 Reset or Save of H aspect 0 reset 1 save 7 Screen Select 0 0 1 Screen mode selection 0 FULL 1 NORMAL 8 CUSTOM ON OFF 0 0 1 Custom 0 disable 1 enable 700 General 0 IP Mode 1 0 1 Setting at IP OFF 0 not used for IP block 1 OFF wi...

Page 39: ...ATT 0 0 255 5 DCK1F 24 0 63 6 DCK2F 24 0 63 7 DCK3F 24 0 63 8 DCK4F 24 0 63 9 DCK5F 2 0 63 10 DCK6F 24 0 63 11 DFT_ON 0 0 1 12 R_HPC_DAT 0 0 2047 13 R_HPC_DAT 0 0 2047 14 R_HPC_DAT 0 0 2047 15 DCK_CDAT Read only 980 Color shading correction 0 Level R MAX 625 0 1023 1 Level R MID1 521 0 1023 2 Level R MID2 371 0 1023 3 Level R MIN 246 0 1023 4 Level G MAX 625 0 1023 5 Level G MID1 521 0 1023 6 Leve...

Page 40: ... S_Y C S_C S_Y Y Cb Cr Y Cb Cr L R L R L R RGB DVI NETWORK Audio_L R R G B IC1305 FLASH ROM IC1301 11 21 31 DDR x4 VIDEO L R F_R C IC7821 41 61 81 FAN CONTROL FANs LEDs IC6601 03 FAN CONTROL M M M POWER FAIL POWER SUPPLY LINES MOTORs PC_GS PC_HS VS PC_CS AV_CVBS AV_Y AV_VS PSIG PSIG PSIG H V H V SCART_CV YUV D SUB_25 IC3001 RGB SW IC2002 INPUT SW IC3007 SYNC SEP IC241 BUFFER IC301 SCAN CONVERTER S...

Page 41: ... DIGITAL GAMMA CXD3531R IC501 1501 S H RED CXA7005R IC531 1531 S H GREEN CXA7005R IC561 1561 S H BLUE CXA7005R RGB DIGITAL INPUT NETWORK OPTION INPUT DVI D RGB ANALOG IN OUT G Y VIDEO B CB PB R CR PR H V V Y VIDEO CB PB CR PR S VIDEO D SUB_15 INPUT 2 BNC INPUT 1 DIGITAL DVI D ANALOG D SUB15 INPUT 3 RCA INPUT 3 DIN PC1_V PC2_H V VS HS PC1_H SCART_CV PC_GS AV_YS PC_GS AV_YS RGB_CSYNC AV_CVBS RGB_CSY...

Page 42: ...DIO_SW1 AUDIO_SW2 AUDIO_SW1 AUDIO_SW2 SP OFF 325 246 5 2 232 4 143 46 5 84 MAIN BOARD DRIVE BOARD AV BOARD IC1652 AUDIO CONTROL BH3540 IC1651 PRE AMP EL2244 L R L R L R L R PC 1 AUDIO IN OUT PC 2 AUDIO IN VIDEO AUDIO IN VARIABLE OUTPUT IC281 DAC IC3252 BUFFER IC3251 BUFFER 264 IC5002 SW SP_MUTE 13 12 11 IC001 AUDIO SW 4052 SP_MUTE 3 1 5 6 7 15 263 AUDIO_MUTE M_OUT Q1681 Q1682 7 7 5 5 14 17 14 17 M...

Page 43: ... 15 14 12 13 6 69 56 D6611 D6612 D6613 K66S K66L K66M FN905 FN902 FN901 1 2 1 2 1 2 D6614 D6616 Q7922 TPFN4 FAN1 FAN2 S16V TPFN6 TPFN3 TPFN7 S16V 4 5 216 217 213 2 3 Q6604 FAN_CONT1 Q6601 IC6601 FA7701 IC1871 BUFFER IC4801 I O EXPANDER IC4811 PRESSURE SENSOR IC4871 ACCELERATION SENSOR Q6602 Q6609 Q6606 Q6607 FAN_DRIVE FAN_DRIVE FAN_DRIVE FAN_DRIVE_CPU SH_SCL_S5V SH_SDA_S5V ACCELE_SENS SH_SCL_S3V S...

Page 44: ...ENS_TOP LENS_DOWN LENS_UP D 0 7 A 0 5 IC1601 LENS SHIFT DRIVE LB1645N 5 6 ZOOM ZOOM 5 6 7 6 4 5 2 3 FOCUS FOCUS Motor control stage FILTER BOARD SW902 INTERLOCK SWITCH SW905 THERMAL SWITCH UNIT_ LAMP BALLAST 2 1 5 2 1 5 1 15 CJ2 K6A CN6A CN66A K66D K8D K8K CJ1 CJ4 K6AC LAMP AC CORD POWER BOARD MAIN BOARD PRIMARY CIRCUIT SUB POWER BOARD LAMP_SWIN SH_LB_UART LAMP_DET PFC_SW LB_SH_UART 212 PFC_SW_CPU...

Page 45: ...E CONTROL ZOOM_ FOCUS_ LENS_U D 15 RC_CPU RESET_SW F_RC R_RC W_RC S_SW AV_SW1 2 AUDIO_SW1 2 DDC_CLK DATA DVI_HOT M_OUT A_MUTE DDC_SW SH_SCL SDA_S5V SH_SCL SDA_S3 3V 325 246 Q281 Q282 Standby off 5V 3 3V Q8201 Q8202 HDCP_CLK DATA DDC_WRITE PW_SCL SDA_3V PW_SCL SDA_5V 158 63 388 390 M_OUT AUDIO_MUTE 264 263 AUDIO_SW1 2 SP_OFF 84 SP_MUTE 46 143 232 71 72 PW_SCL SDA_DDC_D 15 IC4811 PRESSURE SENSOR IC4...

Page 46: ...66M K40D K10Q K87A DVI D S6 3V 6V 9 10 7 8 15 7V 9VA IC6606 Q6611 IC_RST IC_RST 15 7V Q6612 PC601 PC603 PC602 K6AA INLET K6AB K6AC F B THERMAL SW INTERLOCK SW 1 3 SENSOR BOARD 3 4 K87B K8Z 30 1 K16I K8X K8M K8N K8P K8O S5V S5V RC FRONT BOARD 1 K2811A K8L S5V S5V CONTROL BOARD 6 2 K68A K16R K8T K8J S5V S5V LENS SHIFT CONNECT 6 K8S S5V S5V LAMP CJ4 10VA CN16C IC4001 D4001 D8701 Q8701 S5V 5V IC8702 3...

Page 47: ... is completed The lamp cannot light up The lamp has been cooled down enough and the projector is in stand by mode and ready to be turned on with the POWER ON OFF button The projection lamp reaches its end of life Replace the lamp and then reset the Lamp replacement counter The indicator is turned off The projector is OFF The AC power cord is unplugged The projector is ready to be turned on with th...

Page 48: ...sent to IC801 CPU Error information table 64 PJ_5V_PF PJNET S5V PJNET S5V 65 5V_AV_PF AV S 5V AV BOARD AV 5V 66 S5V_AV_PF AV S5V AV BOARD AV S5V 67 MAIN_ 5V_PF SUB_POWER S 5V MAIN MAIN S 5V 68 M A_PF MOTOR AUDIO 12V M A 12V 69 FAN_PF FAN 16V FAN 16V 70 SWF_1 2V_PF SW FPGA 1 2V SWFPGA 1 2V IC4801 71 SWF_2 5V_PF SW FPGA 2 5V SWFPGA 2 5V TIC81592GPBM 72 VDEC_1 8_PF CXD3807 1 8V ANALOG 1 8V 73 FPGA_1 ...

Page 49: ...GA 1 5V FPGA FAN 16V GAMMA 15 5V PANEL LAMP FAN 16V M A 12V GAM_1 8V_PF D1251 D1252 FPGA_1 5V_PF FAN_PF GAM_15 5V_PF M A_PF 5VA L272 5V_VD L271 D271 D272 ANALOG 5V A D AD_5V_PF 3 3VA_VD L9207 3 3VD_VD L9206 D9201 D9202 1 8VD_VD L9204 1 8VA_VD L9203 D9203 D9204 ANALOG 1 8V A D VDEC_1 8V_PF MAIN S 5V MAIN_ 5V_PF L9205 L273 1 8VL_VD D9206 D261 D262 ANALOG 3 3V A D AD_3 3V_PF D263 S2 5VSF S1 2VSF Q588...

Page 50: ... even if the failure occurs on the single place In the former case check if the parts connected to the mul tiple power supply lines are defective In the latter case determine a failure point referring to Power failure detec tion tree on the previous page Basically if the power fail ure occurs on the upper side of power supply the power failure is also detected on lower side of power supply fre que...

Page 51: ...t 2100 Sensor B detects abnormal temperature 2101 Sensor B fails measurement Temperature Error 2102 Sensor B A temperature error 2200 Sensor C detects abnormal temperature 2201 Sensor C fails measurement 2202 Sensor C A temperature error 3000 Lamp fails on Lamp Error 3001 lamp goes out 3002 Communication error on lamp Error Error Code Error Information The projector provides the error history log ...

Page 52: ...ta Bus I O 25 D27 Data Bus I O 26 D26 Data Bus I O 27 D25 Data Bus I O 28 D24 Data Bus I O 29 GND Power for Input Output 0V 30 D23 Data Bus I O 31 3 3V Power for Input Output 3 3V 32 D22 Data Bus I O 33 D21 Data Bus I O 34 D20 Data Bus I O 35 GND Power 0V 36 D19 Data Bus I O 37 1 9V Power 1 9V 38 D18 Data Bus I O 39 D17 Data Bus I O 40 D16 Data Bus I O 41 D15 Data Bus I O 42 GND Power for Input Ou...

Page 53: ... Chip Select4 Peripheral Device2 8bit O 109 CS5 Chip Select5 Peripheral Device3 8bit O 110 CS6 Chip Select6 Peripheral Device3 8bit O 111 ON_15V Power Control for Panel Drive O 112 SH_SEM_DPRAM DPRAM Semafo H fixed O 113 SWF_CCLK Clock for Config O 114 SWF_PROG Starting for Config O 115 GND Power for Input Output 0V 116 Not used Pull up 117 3 3V Power for Input Output 3 3V 118 LAMP OPTION SW3 Opti...

Page 54: ...de Setting Default L L fixed I 170 1 9V PLL1 Power 1 9V 171 CAP1 PLL1 External Condenser 470pF 172 GND PLL1 Power 0V 173 GND PLL2 Power 0V 174 CAP2 PLL2 External Condenser 470pF 175 1 9V PLL2 Power 1 9V 176 AUDCK for ICE AUD Clock I 177 GND Power 0V 178 1 9V Power 1 9V 179 Reserved Clock Oscillator Open 180 EXTAL External Click X TAL I 181 SWF_DONE Config process finishing signal I 182 BOX_SW Dete...

Page 55: ...n reset I 221 Not used Pull up 222 MD3 Bus Width Setting for Area0 L fixed I 223 MD4 Bus Width Setting for Area0 L fixed I 224 3 3V Test 3 3V Fixed I 225 3 3V USB Analog Power 3 3V 226 USB1P Func USB1 Data I O Open I O 227 USB1M Func USB1 Data I O Open I O 228 GND USB Analog Power 0V 229 USB2P Host USB2 Data I O Open I O 230 USB2M Host USB2 Data I O Open I O 231 3 3V USB Analog Power 3 3V 232 GND ...

Page 56: ...EMP_LED_EX Temp LED On Off L On H Off O 40 LAMP_REP_LED_EX Lamp Replace lED On Off L On H Off O 41 PJ_UPDATE Write forcibly for PJ Net L Write O 42 PLLSTB_EX Reset for CXD3531 O 43 SH_PW_0 Output Signal SH to PW O 44 W SW Wired RC Detection L Wire connected I 45 SH_CHK_DPRAM INT Clear for PW L Not clear I 46 Not used L fixed O 47 Not used L fixed O 48 C_READY I 49 Not used L fixed O 50 GND 51 S3 3...

Page 57: ...SH RXD I 90 SH_PJ_UART1 Command for PJ Net SH TXD O 91 GND 92 Not used L fixed O 93 GND 94 Not used L fixed O 95 IRQ0 Interrupt Output Level Output Active H O 96 Not used L fixed O 97 PRODUCT_OPT1 Product Option 2 port I 98 PRODUCT_OPT2 Product Option 2 port I 99 GND 100 GND Pin No Function Name Function Polarity I O Control Port Functions 4 O Not used 5 O Not used 6 O Not used IC281 7 O Not used ...

Page 58: ...ect O 391 Port E5 DVI_HOT DVI hot plug H DVI reset O 315 Port E4 AV_SW2_PW AV composite sync switch O 235 Port E3 AV_SW1_PW SW1 2 L L S video H L RGB_csync H SCART_CV O 316 Port E2 BNC RCA 5 BNC D sub or RCA YUV selection H RCA O 393 Port E1 PW_EEP_WP H write protect O 317 Port E0 S_SW S Video detection switch L connected I 387 Port F7 PROD_OPT Pull up I 144 Port F6 TRM1 Active H O 47 Port F5 TRM2...

Page 59: ...ms VIDEO IN TP YIN Component_Y IN TP YIN Component_CB IN TP CBIN Component_CR IN TP CRIN R IN TP RIN G IN TP GIN B IN TP BIN R S H OUT TP501 G S H OUT TP531 B S H OUT TP561 PC 16 step _G IN TP GIN G S H OUT TP531 ...

Page 60: ...by air spray disassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be per formed when the unit is considerable dirty and cannot be sufficiently cleaned by air spraying alone Be sure to readjust the optical system after per forming disassembly cleaning 1 Remove the cabinet top and main units following to Mechanical Disassemblies 2 Remove the optical bas...

Page 61: ...1 A D CLAMP RAIN 8 ROUT A D CLAMP GAIN 8 GOUT A D CLAMP BAIN 8 BOUT ANALOG INTERFACE SOGIN HSYNC FILT VSYNC SYNC PROCESSING AND CLOCK GENERATION MUXES DATACK HSOUT VSOUT SOGOUT 8 REF REFBYPASS ROUT 8 GOUT 8 BOUT DATACK HSOUT VSOUT SOGOUT DE SCL SERIAL REGISTER AND POWER MANAGEMENT SDA A0 DIGITAL INTERFACE DVI RECEIVER HDCP RX0 RX0 RX1 RX1 RX2 RX2 RXC RXC RTERM DDCSCL DDCSDA MCL MDA 8 8 8 ROUT GOUT...

Page 62: ... 62 IC Block Diagrams CXA7004R LCD Driver IC501 IC531 IC561 IC1501 IC1531 IC1561 CXD3531R Digital Signal Driver Timing Generator IC401 ...

Page 63: ... 63 IC Block Diagrams CXD3807 AV A D IC9201 EDD2516 DDR Memory IC1301 IC1311 IC1321 IC1331 ...

Page 64: ... 64 FA5502M P F Controller IC601 IC Block Diagrams EM638325TS DDR Memory IC1801 ...

Page 65: ... 65 IC Block Diagrams Motor Drive LB1641 IC1602 IC1611 LB1645N IC1601 IDT70V24S15PFG DP RAM IC4701 TDA7056 Audio Output IC1631 IC1632 positive input DC volume control positive output negative output ...

Page 66: ... 66 IC Block Diagrams PW388 System Control Scan Converter IC301 STR Z2156A Power Switching IC651 ...

Page 67: ... 67 IC Block Diagrams TA1370FG Sync Separator Frequency Counter IC3231 TIC81592 I O Expander IC4801 Divide ...

Page 68: ...m MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metali...

Page 69: ...IT BOARD F601 Fuse Power Board Thermal Switch SW905 FN901 Intake Fan I F Board FN903 Cooling Fan Interlock switch SW902 Drive Board RC Front Board AV Board Main Board Filter Board Lamp Ballast Board FN902 Intake Fan FN905 Exhaust Fan Sensor1 Board FN904 Cooling Fan FN906 Cooling Fan Sub Power Board FN907 Cooling Fan ...

Page 70: ...93 307 203 7915 LED SML 210MT T86 M D6894 307 203 7816 LED SML 210LT T86 M D6895 307 203 7717 LED SML 210DT T86 L MISCELLANEOUS SW6871 945 026 2792 SWITCH PUSH 1P 1TX1 SW6872 945 026 2792 SWITCH PUSH 1P 1TX1 SW6873 945 026 2792 SWITCH PUSH 1P 1TX1 SW6874 945 026 2792 SWITCH PUSH 1P 1TX1 SW6875 945 026 2792 SWITCH PUSH 1P 1TX1 SW6876 945 026 2792 SWITCH PUSH 1P 1TX1 SW6878 945 026 2792 SWITCH PUSH ...

Page 71: ...4 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 Q2801 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 Q2803 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2...

Page 72: ...002 0311 TR 2SA1037K T146 R 305 002 0410 TR 2SA1037K T146 S 305 002 6729 TR 2SA1179 M6 TB 305 002 6927 TR 2SA1179 M7 TB 305 163 1516 TR 2SA1179N M6 TB INTEGRATED CIRCUIT IC1201 310 605 1709 IC XC3S50 4TQG144C IC1251 309 534 1716 IC SI 3025LSA TL IC1252 309 670 5418 IC SI 3010KM IC1281 309 487 5727 IC TC7SZ125FU IC1282 309 487 5727 IC TC7SZ125FU IC1301 310 522 0908 IC EDD2516AKTA 5C IC1305 410 620 ...

Page 73: ...03 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C1312 303 343 3718 CERAMIC 0 1U Z 25V C1313 303 343 3718 CERAMIC 0 1U Z 25V C1314 303 343 3718 CERAMIC 0 1U Z 25V C1315 303 343 3718 CERAMIC 0 1U Z 25V C1316 303 343 3718 CERAMIC 0 1U Z 25V C1317 303 343 3718 CERAMIC 0 1U Z 25V C1318 303 343 3718 CERAMIC 0 1U Z 25V C1319 303 343 3718 CERAMIC 0 1U Z 25V C1321 303 358 3215 CERAMIC 10U K ...

Page 74: ...6 3V 303 368 7319 CERAMIC 10U K 6 3V C267 303 355 9913 CERAMIC 2 2U K 10V C268 303 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C269 303 343 3718 CERAMIC 0 1U Z 25V C271 303 398 4111 ELECT 47U M 16V C272 303 343 3718 CERAMIC 0 1U Z 25V C273 303 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C274 303 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C276 303 39...

Page 75: ...1U Z 25V C414 303 343 3718 CERAMIC 0 1U Z 25V C416 303 343 3718 CERAMIC 0 1U Z 25V C417 303 343 3718 CERAMIC 0 1U Z 25V C418 303 343 3718 CERAMIC 0 1U Z 25V C419 303 343 3718 CERAMIC 0 1U Z 25V C421 303 343 3718 CERAMIC 0 1U Z 25V C422 303 343 3718 CERAMIC 0 1U Z 25V C423 303 343 3718 CERAMIC 0 1U Z 25V C426 303 343 3718 CERAMIC 0 1U Z 25V C427 303 343 3718 CERAMIC 0 1U Z 25V C428 303 343 3718 CER...

Page 76: ...MIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C5851 303 343 3718 CERAMIC 0 1U Z 25V C5852 303 343 3718 CERAMIC 0 1U Z 25V C5853 303 343 3718 CERAMIC 0 1U Z 25V C5881 303 394 1312 ELECT 100U M 6 3V C5883 303 343 3718 CERAMIC 0 1U Z 25V C5884 303 343 3718 CERAMIC 0 1U Z 25V C5886 303 343 3718 CERAMIC 0 1U Z 25V C5887 303 343 3718 CERAMIC 0 1U Z 25V C5891 303 394 1312 ELECT 100U M 6 3V C591 303 376 ...

Page 77: ... 25V C9201 303 343 3718 CERAMIC 0 1U Z 25V C9202 303 343 3718 CERAMIC 0 1U Z 25V C9203 303 398 4111 ELECT 47U M 16V C9204 303 398 4111 ELECT 47U M 16V C9205 303 343 3718 CERAMIC 0 1U Z 25V C9207 303 343 3718 CERAMIC 0 1U Z 25V C9208 303 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C9209 303 343 3718 CERAMIC 0 1U Z 25V C9211 303 343 3718 CERAMIC 0 1U Z 25V C9212 303 343 3718 CERAMIC ...

Page 78: ... 3115 MT GLAZE 1K FA 1 16W R1346 301 294 2910 MT GLAZE 560 FA 1 16W R1347 301 294 2910 MT GLAZE 560 FA 1 16W R1348 301 294 3115 MT GLAZE 1K FA 1 16W R1349 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1352 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1371 301 225 1210 MT GLAZE 4 7K JA 1 16W R1372 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1373 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1374 301 226 1516 MT GLAZE 0 000 ZA ...

Page 79: ...16W R233 301 226 5514 MT GLAZE 120 JA 1 16W R234 301 226 5514 MT GLAZE 120 JA 1 16W R236 301 226 5514 MT GLAZE 120 JA 1 16W R237 301 226 5514 MT GLAZE 120 JA 1 16W R241 301 225 1616 MT GLAZE 390 JA 1 16W R242 301 225 8516 MT GLAZE 1 8K JA 1 16W R243 301 225 1616 MT GLAZE 390 JA 1 16W R244 301 225 8516 MT GLAZE 1 8K JA 1 16W R246 301 225 1616 MT GLAZE 390 JA 1 16W R247 301 225 8516 MT GLAZE 1 8K JA...

Page 80: ...JA 1 16W R3413 301 224 9019 MT GLAZE 10K JA 1 16W R3414 301 224 9019 MT GLAZE 10K JA 1 16W R3416 301 224 9019 MT GLAZE 10K JA 1 16W R3417 301 224 9316 MT GLAZE 1K JA 1 16W R342 301 224 9019 MT GLAZE 10K JA 1 16W R3423 301 226 1516 MT GLAZE 0 000 ZA 1 16W R3424 301 226 1516 MT GLAZE 0 000 ZA 1 16W R3426 301 224 8814 MT GLAZE 100 JA 1 16W R3427 301 224 8814 MT GLAZE 100 JA 1 16W R3428 301 224 8814 M...

Page 81: ... JA 1 16W R4499 301 224 9019 MT GLAZE 10K JA 1 16W R451 301 226 1516 MT GLAZE 0 000 ZA 1 16W R452 301 226 1516 MT GLAZE 0 000 ZA 1 16W R453 301 226 1516 MT GLAZE 0 000 ZA 1 16W R454 301 226 1516 MT GLAZE 0 000 ZA 1 16W R456 301 226 1516 MT GLAZE 0 000 ZA 1 16W R457 301 226 1516 MT GLAZE 0 000 ZA 1 16W R458 301 226 1516 MT GLAZE 0 000 ZA 1 16W R459 301 226 1516 MT GLAZE 0 000 ZA 1 16W R461 301 226 ...

Page 82: ...ZA 1 16W R533 301 225 8110 MT GLAZE 10 JA 1 16W R534 301 225 8110 MT GLAZE 10 JA 1 16W R536 301 225 8110 MT GLAZE 10 JA 1 16W R538 301 226 1516 MT GLAZE 0 000 ZA 1 16W R542 301 224 9316 MT GLAZE 1K JA 1 16W R543 301 225 8110 MT GLAZE 10 JA 1 16W R546 301 224 9316 MT GLAZE 1K JA 1 16W R548 301 224 9316 MT GLAZE 1K JA 1 16W R561 301 226 1516 MT GLAZE 0 000 ZA 1 16W R562 301 226 1516 MT GLAZE 0 000 Z...

Page 83: ...6 MT GLAZE 0 000 ZA 1 16W R7819 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7821 301 224 9316 MT GLAZE 1K JA 1 16W R7823 301 224 9316 MT GLAZE 1K JA 1 16W R7824 301 225 0619 MT GLAZE 5 6K JA 1 16W R7826 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7827 301 234 9917 MT GLAZE 6 8K JA 1 16W R7828 301 263 6928 MT GLAZE 2K JA 1 16W R7829 301 035 4111 MT GLAZE 0 000 ZA 1 8W R7831 301 224 9019 MT GLAZE 10K JA 1 16W R...

Page 84: ...E 0 000 ZA 1 16W R862 301 224 8814 MT GLAZE 100 JA 1 16W R863 301 224 8814 MT GLAZE 100 JA 1 16W R864 301 224 9019 MT GLAZE 10K JA 1 16W R865 301 224 9019 MT GLAZE 10K JA 1 16W R866 301 226 1516 MT GLAZE 0 000 ZA 1 16W R867 301 226 1516 MT GLAZE 0 000 ZA 1 16W R868 301 224 9019 MT GLAZE 10K JA 1 16W R869 301 224 9019 MT GLAZE 10K JA 1 16W R870 301 225 8110 MT GLAZE 10 JA 1 16W R871 301 224 9019 MT...

Page 85: ...51 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB302 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB303 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB304 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB305 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB306 945 034 5051 R NETWORK 22X4 1 32W 945 03...

Page 86: ...529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB6741 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB6742 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB6743 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB6744 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB801 945 036 0993 R NETWORK 4 7KX4 1 32W 945 033 1...

Page 87: ...U M L8201 945 059 2240 INDUCTOR 2 2U M L9202 945 059 2240 INDUCTOR 2 2U M L9203 945 059 2240 INDUCTOR 2 2U M L9204 945 059 2240 INDUCTOR 2 2U M L9205 301 035 4111 MT GLAZE 0 000 ZA 1 8W L9206 945 059 2240 INDUCTOR 2 2U M L9207 945 059 2240 INDUCTOR 2 2U M DIODE D1251 307 149 0810 DIODE 1SS355 TE 17 D1252 307 149 0810 DIODE 1SS355 TE 17 D1421 307 149 0810 DIODE 1SS355 TE 17 D1803 307 223 1115 ZENER...

Page 88: ...1037AK T146 R 305 147 2218 TR 2SA1037AK S T146 305 002 0311 TR 2SA1037K T146 R 305 002 0410 TR 2SA1037K T146 S 305 002 6729 TR 2SA1179 M6 TB 305 002 6927 TR 2SA1179 M7 TB 305 163 1516 TR 2SA1179N M6 TB Q3008 305 134 5928 TR 2SA1037AK T146 R 305 147 2218 TR 2SA1037AK S T146 305 002 0311 TR 2SA1037K T146 R 305 002 0410 TR 2SA1037K T146 S 305 002 6729 TR 2SA1179 M6 TB 305 002 6927 TR 2SA1179 M7 TB 30...

Page 89: ...2 303 164 0217 CERAMIC 0 1U Z 25V C2028 303 355 9913 CERAMIC 2 2U K 10V C2029 303 164 0217 CERAMIC 0 1U Z 25V C2031 303 164 0217 CERAMIC 0 1U Z 25V C3001 303 380 0114 CERAMIC 47U M 6 3V C3002 303 380 0114 CERAMIC 47U M 6 3V C3003 303 380 0114 CERAMIC 47U M 6 3V C3004 303 380 0114 CERAMIC 47U M 6 3V C3006 303 380 0114 CERAMIC 47U M 6 3V C3007 303 380 0114 CERAMIC 47U M 6 3V C3008 303 164 0217 CERAM...

Page 90: ...02 301 260 4115 MT GLAZE 75 JA 1 3W R2003 301 260 4115 MT GLAZE 75 JA 1 3W R2004 301 256 1210 MT GLAZE 130 JA 1 10W R2005 301 255 6117 MT GLAZE 20K JA 1 10W R2006 301 256 1210 MT GLAZE 130 JA 1 10W R2007 301 256 1210 MT GLAZE 130 JA 1 10W R2008 301 256 1210 MT GLAZE 130 JA 1 10W R2009 301 150 5918 MT GLAZE 10K JA 1 10W R2011 301 150 5918 MT GLAZE 10K JA 1 10W R2012 301 150 5918 MT GLAZE 10K JA 1 1...

Page 91: ...K JA 1 10W R3856 301 255 6513 MT GLAZE 100 JA 1 10W R3857 301 255 6513 MT GLAZE 100 JA 1 10W R3858 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3859 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3861 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3862 301 150 6113 MT GLAZE 2 2K JA 1 10W R3863 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3864 301 150 5918 MT GLAZE 10K JA 1 10W R3866 301 150 5918 MT GLAZE 10K JA 1 10W R3871 301 1...

Page 92: ... UDZS TE 176 2B D3806 307 149 0810 DIODE 1SS355 TE 17 D3807 307 149 0810 DIODE 1SS355 TE 17 D4001 307 190 4119 DIODE SFPL 52V D5011 307 149 0810 DIODE 1SS355 TE 17 D5012 307 149 0810 DIODE 1SS355 TE 17 D7301 307 201 2724 DIODE RB051L 40 TE25 D7309 307 206 6311 ZD UDZS TE 175 1B MISCELLANEOUS IC3802 307 223 7315 PC TLP421F D4 GB TP4 K00A 945 000 2572 JACK PHONE D8 0 K00B 945 000 2572 JACK PHONE D8 ...

Page 93: ...9 523 1413 IC FA5502M IC651 309 558 4202 IC STR Z2156A IC681 309 344 6522 IC UPC1093T E1 CAPACITOR C607 303 260 1623 MT POLYEST 1U J 400V 303 433 4519 MT POLYEST 1U K 400V C608 303 222 1326 CERAMIC 1000P K 1K C609 303 222 1326 CERAMIC 1000P K 1K C611 303 260 1623 MT POLYEST 1U J 400V 303 433 4519 MT POLYEST 1U K 400V C612 303 433 2812 ELECT 220U M 35V C613 303 410 7113 ELECT 100U M 25V C614 303 41...

Page 94: ... 307 223 0811 ZENER DIODE 02DZ22Y TPH3 D606 307 149 0810 DIODE 1SS355 TE 17 D607 307 149 0810 DIODE 1SS355 TE 17 D608 307 149 0810 DIODE 1SS355 TE 17 D609 307 149 0810 DIODE 1SS355 TE 17 D610 307 164 4015 DIODE RB160L 40 TE25 307 149 6327 DIODE SFPB 54V D611 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 D612 307 149 0810 DIODE 1SS355 TE 17 D615 307 149 0810 DIODE 1SS355 TE 17 D651 307 247 8827 DIODE RF10...

Page 95: ...CT 220U M 16V C6683 303 164 0217 CERAMIC 0 1U Z 25V C6684 303 164 0217 CERAMIC 0 1U Z 25V C6686 303 164 0217 CERAMIC 0 1U Z 25V C6695 303 164 0217 CERAMIC 0 1U Z 25V RESISTOR R6601 301 224 6216 MT GLAZE 10M JA 1 10W R6602 301 255 7015 MT GLAZE 51 JA 1 10W R6603 301 150 5819 MT GLAZE 100K JA 1 10W R6604 301 256 6017 MT GLAZE 27K JA 1 10W R6606 301 150 5918 MT GLAZE 10K JA 1 10W R6607 301 256 6017 M...

Page 96: ...C1677 301 037 5017 MT GLAZE 0 000 ZA 1 10W C1678 301 037 5017 MT GLAZE 0 000 ZA 1 10W C1679 303 164 0217 CERAMIC 0 1U Z 25V RESISTOR R1601 301 162 3117 MT GLAZE 3 3K JA 1 10W R1602 301 162 3117 MT GLAZE 3 3K JA 1 10W R1603 301 150 6212 MT GLAZE 1K JA 1 10W R1604 301 162 3117 MT GLAZE 3 3K JA 1 10W R1606 301 162 3117 MT GLAZE 3 3K JA 1 10W R1607 301 150 6212 MT GLAZE 1K JA 1 10W R1612 301 162 3117 ...

Page 97: ...SCELLANEOUS 610 314 8984 LABEL PIN CODE MY7A 945 039 7210 CABLE MOUSE SRAL 945 063 6937 CABLE USB 945 063 6944 CABLE USB 945 073 4855 CABLE INTERFACE VGA These items are as shown below 81 610 331 7601 ASSY MOUNTING LENS W MR3A Including Key No 82 83 82 610 324 4549 ASSY MOUNTING LENS A W MR3 Including Key No 82 a 82 a 610 306 5922 ASSY PWB BASE NET MR3A 83 610 324 4389 COMPL MOUNTING SCREW W MR3 S...

Page 98: ...8 11 6 15 39 18 5 29 28 32 35 40 41 34 36 30 43 44 2 44 43 43 43 43 43 43 43 43 43 25 26 31 33 20 42 21 22 37 38 KE6 XP57L00 98 Note Parts order must contain Chassis No Part No and Descriptions CABINET PARTS Mechanical Parts List ...

Page 99: ...SCREW SILVER NI 23 610 324 4327 COMPL HOLDER LNS A W MR3A Including Key No 23 a to d 23 a 610 324 4662 COMPL HOLDER LNS BASE W M 23 b 610 306 6639 ASSY PWB LENS BASE NET MR 23 c 610 324 4464 ASSY HOLDER MTR W MR3A 23 d 645 060 3785 UNIT MOUNTING LNS BASE MR 25 610 303 8773 ASSY PANEL NET A MA8AA 26 610 303 8780 ASSY PANEL NET B MA8AA 28 610 293 6162 MOUNTING POW BTM MA8A 29 610 299 5381 MOUNTING P...

Page 100: ...5 085 8024 POLARIZED GLASS OUT G 71 c 645 085 8031 POLARIZED GLASS OUT B 71 d 645 085 8048 PREPOLARIZED GLASS RB 71 e 645 085 8055 PREPOLARIZED GLASS G 62R 645 085 7935 OPTICAL FILTER HCP LG 63R 645 085 7928 OPTICAL FILTER HCP RR 65 645 085 7980 POLARIZED GLASS IN R 66 645 085 7997 POLARIZED GLASS IN G 67 645 085 8000 POLARIZED GLASS IN B TYPE L 71L 610 328 8192 ASSY LCD PNL PRISM L KE6A Including...

Page 101: ...oth marking R is matched Confirm that both marking L is matched NOTE There are 2 types combination of the LCD panel prism assembly and the optical unit named Type R and Type L Since both have no compatibility each type should be combined with the same type and the specific parts should be used If not the poor optical characteristics may degrade the quality of a projected image Confirm the R label ...

Page 102: ...KE6 XP57L00 102 Optical Parts List 58 43 43 45 45 55 43 43 ...

Page 103: ... 103 CAUTION Part must be placed in specified direction when replacing the optical parts Please see Optical Parts Disassemblies for further instructions Optical Parts List 59 52 60 51 59 56 50 61 54 57 69 68 49 53 ...

Page 104: ... KE6AL JUN 2006 BB 400 Printed in Japan SANYO Electric Co Ltd ...

Page 105: ... Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manual Schematic Diagrams Printed Wiring Board Drawings Model Chassis No PLC XP57L KE6 XP57L00 Diagrams Drawi...

Page 106: ...trolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 10 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non burnabl...

Page 107: ...49 16EM 6801X C6624 X R6642 25KZ 0 1GQF C6623 1 10GJ 2 2KC R6641 X C6622 6 3KK 2 2GQ C6621 1 10GJ 5 6KC R6643 1 10GJ 10MC R6631 IMZ1AG Q6604 KK4700 GQ C6626 1 10GJ 100KC R6633 1 10GJ51C R6632 1 10GJ 10KC R6651 L2PJ 330MG L6602 1 10GJ 27KC R6637 25KZ 0 1GQF C6627 1 10GJ 10KC R6636 1 10GJ 1KC R6646 FAN_ENB2 FAN_CONT2 TXXAVB012G Q6603 1 2 3 4 5 6 25KZ 0 1 GQF C6671 FAN2 25KZ 0 1 GQF C6678 25KZ 0 1 GQ...

Page 108: ...J 2 2KC R038 1 10GZ0C R2014 1 10GJ 15KC R3097 1 10GJ1KC R4007 X R3005 X R2019 1 10GJ15KC R2057 1 10GJ10KC R3081 1 10GJ1KC R3062 1 10GJ22KC R3881 1 10GZ0C R3020 1 10GJ 20KC R2005 1 10GZ0C R2062 1 10GJ1 8KC R5312 1 10GZ0C R3863 1 10GJ 100C R1118 1 10GF75C R1131 X R5021 1 10GZ0C R3877 1 10GJ100C R039 X R1027 X R3902 1 10GJ10KC R3058 1 10GZ0C R1026 1 10GJ15KC R3021 1 10GJ130C R2008 1 10GJ15KC R2052 1 ...

Page 109: ... TE_AD1 H L INH VEE H L L H 1 2 3 4 5 6 7 8 VSS 9 10 11 12 13 14 15 16 VCC L2PF 2R2MG L262 L2PF 2R2MG L261 6 3KK10BA C265 6 3KK10MB 3 3V_AD1 3 3V_AD2 3 3V_AD3 3 3V_AD1 3 3V_AD2 3 3V_AD3 25KZ0 1MNF C8219 25KZ0 1MNF C8221 25KZ 0 1MNF C8223 25KZ0 1MNF C8224 25KZ 0 1MNF C8213 25KZ 0 1MNF C8209 25KZ 0 1MNF C8208 25KZ 0 1MNF C8207 25KZ 0 1MNF C8206 25KZ 0 1MNF C8204 25KZ 0 1MNF C8203 10KZ1MNF C8201 10KZ...

Page 110: ...KZ 1MNF C3283 10KZ 1MNF C3282 10KZ 1MNF C3285 1 NC 2 GND 3VSENSE 4 VREF 5 VDDQ 6 AVIN 7 PVIN 8 VTT S1 25_REF 1 16GZ0A R3291 S1 25_REF S3 3V S3 3V S3 3V 1 16GJ10KA R326 1 16GZ0A R3253 1 16GZ0A R3254 1 16GZ0A R3258 1 16GZ0A R3259 1 16GZ0A R3256 1 16GZ0A R3257 1 16GZ0A R3255 1 16GJ10KA R329 S3 3V IC311 14 IC311 13 MCLKEXT R3222 R3224 1 16GZ0A R332 1 16GJ10KA R355 IN0RE 2 9 IN0GE 2 9 IN0BE 2 9 IN1UV 0...

Page 111: ...24 226 Y24 227 AA24 228 AB24 229 AC24 230 AD24 231 AD23 232 AD22 233 AD21 234 AD20 235 AD19 236 AD18 237 AD17 238 AD16 239 AD15 240 AD14 241 AD13 242 AD12 243 AD11 244 AD10 245 AD9 246 AD8 247 AD7 248 AD6 249 AD5 250 AD4 251 AD3 252 AC3 253 AB3 254 Y4 333 V5 404 U5 405 T5 406 R5 407 P5 408 N5 409 M5 410 L5 411 K5 412 J5 413 H5 414 G5 415 F5 416 F6 417 F7 418 F8 419 F9 420 F10 421 F11 422 F12 423 F...

Page 112: ... C594 25EM1001X C591 1 16GJ 7 5KA R591 1 16GJ 2 2KA R592 15 5V 1 16GJ100A R594 25EM1001X C593 1 2 3 4 5 6 25KZ0 1MNF C592 1 16GJ2KA R593 S16V ON_15V P15 5V GAM_15 5V_PF RB751S 40G D591 1 16GZ 0A R2523 1 16GZ 0A R2593 1 16GZ 0A R2586 1 16GZ0A R412 1 16GZ0A R414 1 16GZ0A R413 1 16GZ 0A R1562 1 16GZ 0A R562 X R577 X R1431 X R547 1 16GZ 0A R531 1 16GZ 0A R1561 X R1417 X R1432 X R409 1 16GZ 0A R1502 X ...

Page 113: ...R7821 1 16GJ1KA R7841 1 16GJ1KA R7861 1 16GJ1KA R7881 1 16GJ 2KA R7828 1 16GJ 2KA R7848 1 16GJ 2KA R7868 1 16GJ 2KA R7888 1 16GJ 10KA R7831 1 2GJ0 1E R7832 1 16GJ 10KA R7852 1 2GJ 0 1E R7851 1 16GJ 10KA R7872 1 2GJ 0 1E R7871 1 16GJ 10KA R7892 1 2GJ 0 1E R7891 1 8GZ000 R7837 1 8GZ000 R7838 1 8GZ000 R7839 1 8GZ000 R7829 1 8GZ000 R7805 1 16GZ0A R1871 1 16GZ0A R1872 J10EG105G K8D 1 1 2 3 4 5 6 7 8 9 ...

Page 114: ... 34 35 36 37 38 39 40 1 10GJ10KC R8707 1 10GJ10C R8708 1 10GJ10C R8711 K87C_14 K87B_33 K87C_22 K87C_17 K87C_9 K87C_11 K87 GND K87C_20 K87B_42 K87C_1 K87C_4 K87B_35 K87C_13 K87C_10 K87C_2 K87 S6V K87B_36 K87B_32 K87C_26 K87C_3 K87C_6 K87C_12 K87C_23 K87B_37 K87B_30 K87C_25 K87B_31 K87C_21 K87C_15 K87B_38 K87B_34 K87B_29 K87C_16 K87C_24 K87B_41 K87C_19 K87C_18 K87C_8 K87C_27 25KZ0 1GQF C8714 6 3EM47...

Page 115: ...460C JAPAN 1 3 AU2801 C2803 C2804 K28A C2802 C2801 D2802 D2801 R2803 R2801 R2802 D2803 AU2801 PCB_KE6A A11 Printed Wiring Board Diagrams This projector is isolated from AC line by using the internal converter transformer Please pay attention to the following notes in servicing 1 Do not touch the part on hot side primary circuit or both parts on hot and cold sides secondary circuit at the same time...

Page 116: ...C331 R562 R563 R4711 R1831 R371 R1832 R4712 R372 R566 R373 R567 R1833 R4713 R374 R568 R4714 R569 1 4 5 8 R4716 R4717 R1838 R378 R4718 R379 R1839 R4719 8 5 4 1 SC_CS0 R571 SC_CS1 R2201 C536 R572 R573 R574 R1841 L1531 R1842 L1532 R576 R2206 R1843 R383 R577 L1533 R384 R578 R2209 R4726 R387 R4727 R4728 R388 R389 8 5 4 1 R4729 C351 R2211 R7803 R1850 R1851 R7805 R4731 R391 R4732 R392 R1852 R2216 R393 R3...

Page 117: ...810 L1501 R351 R1811 R1812 R1813 R1814 R354 R355 R1816 R357 R358 48 25 24 1 1 4 5 8 1 4 5 8 R5894 R360 R1821 R4701 R5896 R1823 R5897 R5898 R1824 R365 R366 R1828 R1829 51 75 76 100 1 25 26 50 D1252 C7806 C7807 R370 R564 R1254 R1256 R1257 R1834 R1835 R375 R1836 R377 R1837 R2200 R2202 R2203 R380 R2204 C538 R381 R4721 R2205 R382 C346 R4722 R4723 C347 R2207 C348 R2208 R1844 R4724 R385 C7821 R1845 R1846...

Page 118: ...3 R634 R635 R636 R649 R673 R674 R679 R680 R682 R683 R684 R685 R686 R687 R689 R690 R692 R695 A30C5 K6AC T651 IC651 K6A T601 Q602 IC601 Q621 Q622 Q623 Q601 LIVE SOLDER_SIDE A A K A A K S S G G D D PTH601 FB601 FB602 L603 D604 C607 C608 C609 C611 C612 R613 C613 R614 C614 C618 1 2 C636 1 5 6 11 PTH651 C654 C657 R661 C662 1 2 CN6A CN6C L681 C681 C683 C685 C689 DS601 DB601 C616 C658 D681 D682 D601 D602 ...

Page 119: ...0 C6641 C6651 C6652 C6656 C6657 C6659 C6663 C6672 1 10 C6674 1 12 1 13 9 1 C6677 6 1 1 3 1 3 1 4 C6681 C6682 1 3 R6687 L6604 C6609 C6628 C6654 C6662 R6694 R6601 R6606 R6624 R6626 R6627 R6628 R6631 R6636 R6673 R6678 R6684 R6688 R6689 R6691 C6669 A30C5 Q6601 IC6601 Q6603 IC6603 IC6606 Q6611 Q6612 Q6614 Q6616 Q6617 Q6622 K66D K66E K66F K66G K66H K66L K66M K66N K66S IC6608 IC6609 Q6613 SOLDER_SIDE 1 1...

Page 120: ...2 R2053 R2054 R2056 R2057 D3001 D3002 D3003 C3027 D3004 R2061 D3006 D3007 D3008 D3009 R2067 R2068 12 13 24 1 C3801 C3031 R2069 8 9 16 1 C3033 C3804 C3034 C3806 C3036 1 9 10 18 C3807 C3037 C3808 C3038 R2071 R2077 R2078 R3019 8 5 4 1 C3042 C3043 8 5 4 1 C3813 C3044 C3814 C3046 C3047 R008 C3048 R009 R3021 C3049 R2081 R3022 R2082 R3023 R2083 R3024 R3026 C1111 C3052 C3822 D3801 D3803 R5031 8 5 4 1 A30C...

Page 121: ...A A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 122: ...Diagrams Drawings KE6AL ...

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