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Safety Precautions 

Please read the “Points for attention for the Maintenance & Repair of PDP” and “Criterion for 
Identifying the Defects on Screen” as below, before inspecting and adjusting the TV set. 

1. “Points for attention for the Maintenance & Repair of PDP” 

To avoid possible danger, damage or jeopardy to health and to prevent PDP screen from new 
damage, the maintenance people must read the following carefully. If they ignore the following 
warnings, there will be deathful risks: 
1.1 Screens vary from one model to another and therefore not interchangeable. Be sure to use the 
same type of screen in the replacement. 
1.2 The operation voltage is approximately 350V for PDP module (including screen, driving circuit, 
logic circuit and power module). If you want to conduct maintenance work on PDP module when the 
set is in normal operation or just after the power is off, you must take proper measures to avoid 
electric shock and never have direct contact or touch with the circuitry of the working module or 
metal parts. That’s because within a short time relatively high voltage still remains on the capacitor 
of the driving part even after the power is off. Make sure to begin relevant maintenance operation at 
least one minute after the power is off. 
1.3 Don’t apply on the module any power supply that is higher than the specification. If the power 
supply used deviates from the value given in the specification, there might be a possibility of leading 
to fire or damage to the module.   
1.4 Never have operation or mounting work under unsuitable environment such as areas in the 
vicinity of water – bathroom, laundry, water chute of kitchen – sources of fire, heat-radiation parts or 
direct exposure to sunlight. Otherwise there will be kickbacks. 
1.5 In case foreign substances such as water, liquid, metal slices or others fall into the module 
carelessly power must be cut off immediately. Keep the module as it is and do not move anything on 
the module. Otherwise it might be possible to contact the high voltage or cause shock short circuit 
so that it may lead to fire or electric shock. 
1.6 If there is smoke, abnormal smell or sound from the module, please cut the power off 
immediately. Likewise in case the screen doesn’t work when the power is on or during the operation, 
please also cut off the power at once. No more operation in this case.   
1.7 Do not remove or plug its connection wire when the module is in operation or right after the 
power is off. That’s because there remains a relatively high voltage on the capacitor of the driving 
circuit. If there is a need to remove or plug in the connection wire, please wait at least one minute 
after the power is off.   
1.8 Considering the module has a glass faceplate, please avoid extrusion by external force lest it 
should cause glass breakage that may get people injured. Two people are needed in cooperation to 
move this module lest contingency takes place.   
1.9 The complete TV set is designed on the basis of full consideration of thermal dissipation by 
convection, with the round hole on the top for heat emission. To avoid overheat, please do not have 
any covering on the hole during normal operation and never put it in the place where the space is 
narrow and in bad ventilation. 
1.10 There is quite a number of circuits in PDP that are integrated ones. Please be on guard against 

Note: 

This maintenance manual is intended only for the reference of the maintenance people. 

Please pay attention to the following points before carrying out the maintenance work. 

Summary of Contents for PDP-42XR7Z

Page 1: ...PRODUCT CODE No 1 682 344 45 PAL SECAM SERVICE MANUAL PDP TV PDP 42XR7Z FILE NO REFERENCE No SM0915018 ...

Page 2: ...instructions Method of software upgrading Working principle analysis of the unit Block diagram IC block diagram Wiring diagram Troubleshooting guide Schematic diagram APPENDIX A Assembly list APPENDIX B Exploded View 1 3 6 13 14 15 22 23 32 ...

Page 3: ...heat radiation parts or direct exposure to sunlight Otherwise there will be kickbacks 1 5 In case foreign substances such as water liquid metal slices or others fall into the module carelessly power must be cut off immediately Keep the module as it is and do not move anything on the module Otherwise it might be possible to contact the high voltage or cause shock short circuit so that it may lead t...

Page 4: ...d for a long time difference in its brightness and color may occur compared with movable pictures But it doesn t show any problem and the reason is that there is reduced density of fluorescent powder in the former On the other hand even if changes take place in the picture it can keep its brightness for a period of time several minutes It s a feature inherent with plasma and it s not abnormal Howe...

Page 5: ...V VGA HDMI signal generator CA100 white balancer 2 The alignment flow chart see below figure Fig 1 adjustment flow chart Check DDC and FLASH To produce digital board and analog board All testing Adjust white balance Connect with central signal source then check each function of TV such as station missing analog control etc check the output of headphone and speaker Input AV SVIDEO signal then check...

Page 6: ... third level on the left be 270 283 at 5nits The brightness of 120nits and 5nits may obtain by adjusting the contrast and brightness of menu 3 3 2 input 16 level gray scale signal from VG849 to AV channel TMIING 968 enter white balance adjustment page of factory menu select cool color temperature of item fixed GG to 5000 adjust RG BG let the color coordinate of third level on the right be 270 283 ...

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