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1.Test Item:

 Drop Test

P.10/10

2.Test Purpose:

 This test simulates the drop of the packaging during transport.

3.Test Procedure:

 Number of Test Samples (Per design type, Manufacturer ) and Drop Orientation For other than flat drops               

 the centre of gravity must be vertically over the point of impact. Where more than one orientation is 

 possible for a given drops, the orientation most likely to result in failure of the packaging must be used.

 Five (one for each drop)

 First drop: flat on the bottom

 Second drop: flat on the top

 Third drop: flat on the long side

 Fourth drop: flat on the short side 

 Fifth drop: on a corner

 SANYO Internal Procedure:

  Packaging: Fiberboard boxes. Number of test samples: Five(one for each drop). It may do the drop

  of five orientations with one sample if the packing does not have the big damage.

  Drop orientation: As above.

4.Test Requirements:

  A Package passes the test if it meets the following criteria:

 Each package is capable of withstanding a 1.2 meter drop test in any orientation without damage to cells

 cell) contact and without release of contents.

5.Test Date: 

         2010/2/4

6.Test Data:      

 PASS(Drop height 1.2m)

Inside of packing after examination

Packaging size:

384*296*236mm

Packaging weight (before):

8.17kg

Packaging weight (after):

8.17kg

UN Test Data         (Model:3LUNA-1-T0636)

Packaging

Number of test

Drop orientation

samples

 Boxes of natural wood

 Plywood boxes

 Reconstituted wood boxes

 Fibreboard boxes

 or batteries contained therein, without shifting of the contents so as to allow battery to battery (or cell to

after examination

 Plastic boxes

 Steel or aluminum boxes

 Composite      Packagings

 which are in the shape of a box.

after examination

Summary of Contents for 3LUNA-1-T0636

Page 1: ...it Overcharged The sample has passed the items of UN38 3 Date March 30 2010 Sanyo Test Report Lithium Ion Battery 3LUNA 1 T0636 SANYO Energy Suzhou CO LTD SANYO Energy Suzhou CO LTD United Nations Recomenndations on the TRANSPORT OF DANGEROUS GOODS Remark Consignor Address Sanyo Energy Suzou Co Ltd Check Certification by Similar Model 3LUNA 1 T0636 Ratio of 3LUNA 1 T0636 3LUNA 1 T0636 100 100 Elec...

Page 2: ...nt which is given influence The element which is given influence T1 Altitude Simulation Decompression load Crimped part Gasket Cell Gas Release Vent Cell Case Cell Pack Plastic Case Holding Member Insulator Insulation Tape Both Sides Tape Coating materials Date March 30 2010 B Checklist for Judging New Type Battery or not Confirmation of presence of change in The element which is given influence C...

Page 3: ...ies First cycle 50 charged First cycle fully charged 4 batteries For cell only After 50 cycles fully discharged After 50 cycles fully charged 4 batteries 5 cells for cylindrical cell 10 cells for prismatic cell 10 cells for prismatic cell 5 cells for cylindrical cell 5 cells for coin cell 5 cells for coin cell Lithium equivalent content Manual of Tests and Criteria ST SG AC 10 11 Rev 4 PartIII sub...

Page 4: ...long side 4 flat on the short side 5 on a corner We declare the above The test result mentioned above was checked according to UN test Model Regulations ST SG AC 10 1 Rev 15 Special Provision188 Lithium equivalent content 1 98 g AL10A31 Mar 30 2010 Nominal voltage Watt hour rating Lithium ion battery Specification Customer Model E1004342 Sanyo Product Code Sanyo Model F12431008 3LUNA 1 T0636 Certi...

Page 5: ...37 12 83 12 81 99 8 0 PASS 3 161 84 161 81 0 019 12 82 12 81 99 9 0 PASS 4 162 31 162 32 0 006 12 85 12 83 99 8 0 PASS 5 162 01 161 97 0 025 0 PASS 6 162 01 161 98 0 019 PASS 7 161 99 161 96 0 019 0 PASS 8 161 93 161 92 0 006 0 PASS 9 162 03 162 04 0 006 12 83 12 82 99 9 0 PASS 10 161 81 161 84 0 019 12 85 12 84 99 9 0 PASS 11 161 99 162 04 0 031 12 83 12 82 99 9 0 PASS 12 161 87 161 90 0 019 12 8...

Page 6: ...relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 1 26 2010 2 2 6 Test Data Before test After test Before test After test 1 162 00 161 95 0 031 12 82 12 62 98 4 0 PASS 2 161 93 161 92 0 006 12 81 12 61 98 4 0 PASS 3 161 81 161 77 0 025 12 81 12 60 98 4 0 PASS 4 162 32 162 25 0 043 12 83 12 62 98 4 0 PASS 5 161 97 161 95 0 012 0 PASS 6 161 98 161 96...

Page 7: ...an 0 1 no leakage no venting no disassembly no rupture and no fire and the voltage retention is not less than 90 The requirement relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 2 2 6 Test Data Before test After test Before test After test 1 161 95 161 96 0 006 12 62 12 62 100 0 0 PASS 2 161 92 161 95 0 019 12 61 12 60 99 9 0 PASS 3 161 77 161 78 ...

Page 8: ... less than 0 1 no leakage no venting no disassembly no rupture and no fire and the voltage retention is not less than 90 The requirement relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 2 3 6 Test Data Before test After test Before test After test 1 161 96 161 95 0 006 12 62 12 62 100 0 0 PASS 2 161 95 161 93 0 012 12 60 12 60 100 0 0 PASS 3 161 7...

Page 9: ...r the test to be concluded SANYO Internal Procedure As above 4 Test Requirements External temperature of test batteries does not exceed 170 and there is no disassembly no rupture and no fire within six hours of this test 5 Test Date 2010 2 3 2010 2 3 6 Test Data 1 0 PASS 2 0 PASS 3 0 PASS 4 0 PASS 5 0 PASS 6 0 PASS 7 0 PASS 8 0 PASS 9 0 PASS 10 0 PASS 11 0 PASS 12 0 PASS 13 0 PASS 14 0 PASS 15 0 P...

Page 10: ...sides will be subjected to the impact Each sample is to be subjected to only a single impact Separate samples are to be used for each impact A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15 8mm diameter curved surface lying across its center SANYO Internal Procedure As above 4 Test Requirements External temperature of test batterie...

Page 11: ...e of the battery or 22V b when the manufacturer s recommended charge voltage is more than 18V the minimum voltage of the test shall be 1 2 times the maximum charge voltage Tests are to be conducted at ambient temperature The duration of the test shall be 24 hours SANYO Internal Procedure Min Charge Voltage Charge Current 4 Test Requirements There is no disassembly and no fire within seven days of ...

Page 12: ...op of five orientations with one sample if the packing does not have the big damage Drop orientation As above 4 Test Requirements A Package passes the test if it meets the following criteria Each package is capable of withstanding a 1 2 meter drop test in any orientation without damage to cells cell contact and without release of contents 5 Test Date 2010 2 4 6 Test Data PASS Drop height 1 2m Insi...

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