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19

OTHERS

Precautions in use

Use cables with sufficient capacity to the rated current of the unit, for wiring of the main circuit.

For wiring of the main circuit, connect a K terminal to the power supply side, and an L terminal to
the load side.

Securely align the phase of power supply for main circuit with the same for control circuit.

Do not bind cables for control circuit with those for main circuit.

In the case of low capacity load (approx. 10% of rated capacity or lower) , the “LOD” indicator lamp
may light up by self-diagnostic function, but this does not give any problem on operation.

When storing the unit in the cabinet, provide ventilation in consideration of the internal calorific
value by the unit. 
(The internal calorific value is specified in the “External Dimensions of Unit” section.)

When the unit is operated in the cycle control, using a fuse-attached model of the unit is preferable.

In the case of low capacity load, a leakage current may be applied onto the load side, causing any
malfunction even if the signal is off.
So connect a bleeder resistor in parallel with the load. (The minimum load current is 1A or more.)

Be sure to attach the unit vertically and perpendicularly with an attachment space secured as
instructed in the “Precautions in Installation” . Attaching the unit in the horizontal direction or reduc-
ing the attachment space will adversely affect a cooling effect and abnormally increase the temper-
ature of the unit.

Attach the unit so that its front door can be opened and closed for maintenance or inspection.

Do not apply 5V or more, or 20mA or more from the temperature control unit.

In the case of inductive load (including transformer load), a voltage exceeding the rating may be
applied onto the load side of the unit caused by abnormal voltage due to oscillation under low load,
or by surge voltage due to gate block (including ON/OFF from the GT terminal) or service interrup-
tion under transformer load, and other reasons. Therefore, install a CR absorber on the load side of
the unit.

Current (A)

200V system unit

400V system unit

Capacitor (µF)

Resistor (

)

Capacitor (µF)

Resistor (

)

25-100

0.5 (AC400V)

50 (120W)

1 (AC800V)

50 (120W)

150-350

1 (AC400V)

20 (120W)

1 (AC800V)

20 (120W)

450

2 (AC400V)

20 (120W)

2 (AC800V)

20 (120W)

C

R

UF1 unit

Load
transformer 
(including PT)
meter

Summary of Contents for CALPOTE UF-1 Series

Page 1: ...AL In order to operate this product properly operators and other persons concerned are all requested to read the Safety Precautions in this INSTRUCTION MANUAL thoroughly before using the product Stric...

Page 2: ...OF UNIT 8 Connection diagram for each setting system 8 How to connect unit control cables 9 HOW TO SET UNIT 10 setting of dip switch S1 10 setting of dip switch S3 11 FUNCTION CHARACTERISTICS 12 DETE...

Page 3: ...from Thyristor ele ments and obtained user s enjoyment and satisfaction on our various products Now we introduce our Thyristor Type Power Adjusting Unit UF1 Series that we have developed with confiden...

Page 4: ...in death or serious injury To secure safety this unit must be installed wired maintained inspected and repaired by qualified persons or persons who are familiar with this unit In the event of any fai...

Page 5: ...ust produces please attach the unit in the installation In addition please make measures so that dust does not enter in the installation Locate the unit at a well ventilated and dust free place to the...

Page 6: ...e Select the input and output cables of gauges suitable for this unit Excessively small gauges of cables may cause overheating or fire Use the cables of a dielectric strength suitable for the circuit...

Page 7: ...on the power distribution panel in order to prevent others than the workers from touching the switch Not doing so may cause electric shock or injury Before maintaining inspecting or repairing this un...

Page 8: ...uded items Q ty 1 UF1 unit body 1 unit 2 Screws nuts and others for the connection of output wires a Screw 25A 250A only 2 pcs b Bolt 350A and 450A only 2 pcs c Washer 350A and 450A only 4 pcs d Sprin...

Page 9: ...00 HL F1 TF1 FAN1 PCB1 PCB2 PCB4 CT1 THS1 CN2 CN3 CN1 CN5 UF DP THY1 UF TB UF RS485 UF DN UF CL UF PR PCB3 Abnormality indication circuit Conversion Board Display panel Communication unit Control circ...

Page 10: ...nd Lower Point is selectively available The setting of Grade and Lower Point is selectively available Automatic adjustment DC 4 to 20mA 1 to 5V Note 1 Note 2 Automatic adjustment DC 0 to 5V Two positi...

Page 11: ...or failure output minor fail ure output external input and output terminals and conversion board of the unit 1 Fix the easy locks on the unit 2 Bind the control cables with the easy locks Separate the...

Page 12: ...part of the unit to change the setting of dip switch S1 located on the printed circuit Setting of dip switch S1 Control system Phase control Type of temperature control unit DC4 20mA or DC1 5V Cycle...

Page 13: ...t is pos sible only while the power is at a standstill but such changeover is not possible during out put operation However changeover of the type of the temperature control unit is not possible durin...

Page 14: ...istic 0 Linear characteristic Characteristic 1 1 6th root characteristic Characteristic 2 1 8th root characteristic Characteristic 3 2 0th root characteristic Characteristic 4 2 2th root characteristi...

Page 15: ...t an OCR indication lights up and operation stops To resume operation turn off the control power supply TMP This detects temperature rise abnormality when the temperature of a cooling fin has been inc...

Page 16: ...he self diagnostic function is provided to detect load open or short On detection of load open or short an LOD indication flickers Operation continues in the event of load open Operation stops in the...

Page 17: ...LOD on the upper part simultaneously flicker for about 1 minute If the control power supply is turned off and then on during compulsory release of self diagnostic function the settings are stored dur...

Page 18: ...ties listed below when detected causes a minor failure relay in the unit to activate Power supply undervoltage Abnormal frequency Load open to be detected by self diagnostic function Detection of heat...

Page 19: ...50A Self cooling 60 40 240 256 270 190 3 77 M5 UF1 075 75A Self cooling 60 40 240 256 270 230 3 5 113 M6 UF1 100 100A Air cooling 60 40 240 256 270 230 4 164 M6 UF1 150 150A Air cooling 118 98 240 25...

Page 20: ...8 FUSE TO BE USED Unit current Fuse 200V 400V 25A 660GH 50S F 35A 660GH 63S F 50A 660GH 100S F 75A 660GH 125S F 100A 660GH 160S F 150A 660GH 250S F 250A 660GH 350S F 350A 660GH 500S F 450A 660GH 710S...

Page 21: ...nnect a bleeder resistor in parallel with the load The minimum load current is 1A or more Be sure to attach the unit vertically and perpendicularly with an attachment space secured as instructed in th...

Page 22: ...uble is suspected read this INSTRUCTION MANUAL carefully to inspect the fol lowing items If the trouble is not solved yet be sure to turn off the power supply of the unit and contact our distributors...

Page 23: ...inear type One of seven types allows arbitrary setting of input output characteristics Additionally the value once set is stored even after power is turned off Conversion board Model UF TB Function Us...

Page 24: ...Applicable load Phase control resistive load inductive load transformer primary side control Cycle control resistive load transformer primary side control optional Control signal Current signal DC4mA...

Page 25: ...MEMO...

Page 26: ...852 2785 6009 SANREX ASIA PACIFIC PTE LTD Singapore 25 Tagore Lane 04 02B Singapore Godown 787602 Singapore Tel 65 6457 8867 65 6459 6426 Fax 65 6459 6425 FOSHAN CITY SHUNDE SANREX LIMITED China Dazh...

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