SaniServ 798 Operation Manual Download Page 1

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Operation Manual

Model 798 Frozen Beverage Dispenser

with

AccuFreeze

Electronic Consistency Control

SaniServ

AFFINIS GROUP

Company

“Reliability from the team that Serves the Best”

Summary of Contents for 798

Page 1: ...Operation Manual Model 798 Frozen Beverage Dispenser with AccuFreeze Electronic Consistency Control SaniServ An AFFINIS GROUP Company Reliability from the team that Serves the Best ...

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Page 3: ...ord of service performed can greatly expedite troubleshooting of problems and significantly reduce repair costs PARTS Always order parts from your SaniServ dealer or distributor When ordering replacement parts specify the part numbers give the description of the part the model number and the serial number of the machine WARRANTY Remove the Check Test Start CTS form and fill it out in its entirety ...

Page 4: ...ches mm 35 0 889 Machine Weight lb kg 234 106 Crated Weight lb kg 274 125 Electrical 115 Volt 60 Hz 1 Circuit Amps Minimum 15 Circuit Amps Maximum 15 USE WEIGHTS DIMENSIONS CIRCUIT AMPS PICTOGRAM LEGEND ELECTRICAL SHOCK HAZARD TIP AND CRUSH HAZARD HAND PINCH OR ENTRAPMENT HAZARD SHARP MACHINE PARTS HAZARD CLEANOUT OPERATION FROZEN PRODUCT USE MECHANICAL LIFT EQUIPMENT READ AND UNDERSTAND WASH HAND...

Page 5: ...uct 2 Fig 5 Dispensing Product 3 Fig 6 Front Plate Assembly 3 Fig 7 O Ring Removal 3 Fig 8 Dasher Assembly 4 Fig 9 Scraper Blade Removal 4 Fig 10 Drip Tray Assembly 4 Fig 11 Cleaning ALL Ports and Holes 5 Fig 12 Dasher Lubrication 6 Fig 13 Dasher Assembly 6 Fig 14 Scraper Blade Installation 7 Fig 15 Scraper Blade Wear Mark 7 Fig 16 Dasher Installation 7 Fig 17 Dasher with Blade Front View 8 Fig 18...

Page 6: ...uthorities for information regarding plumbing and electrical codes in your area Remove the left and right side panels for power hook up Note All SaniServ machines should have their own dedicated circuits to prevent low voltage conditions caused by other operating equipment FAILURE TO PROVIDE FOR PROPER EARTH GROUND ACCORDING TO LOCAL ELECTRICAL CODES COULD RESULT IN SERIOUS ELECTRICAL SHOCK OR DEA...

Page 7: ... the spigot handle Fig 10 to empty the machine Repeat for opposite side 2 Set the control switch to the OFF center position Close the spigot handle Fig 4 before proceeding to cleaning CONSULT YOUR LOCAL HEALTH AGENCY FOR LOCAL CLEANING AND SANITIZING REQUIREMENTS This unit does not come pre sanitized from the factory Before serving product the dispenser must be disassembled cleaned lubricated and ...

Page 8: ... cylinders Clean the mix inlet tubes with the brush provided 4 Set the control switch to the CLEANOUT position and agitate for approximately 1 to 2 minutes and then drain the water by pulling down on the spigot handle After the unit is empty set each control switch to the OFF position DO NOT USE ANY TOOLS OR SHARP OBJECTS TO REMOVE ANY O RINGS FROM THIS MACHINE SHARP OBJECTS WILL DAMAGE THE O RING...

Page 9: ... the dasher by first rotating blade upward Fig 9 and then unsnapping one end from the support rod BLADES MUST BE REMOVED FOR CLEANING Dasher Front View Scraper Blade Blade Support Tab Support Rod Blade Support Tab Support Rod Dasher Front View Scraper Blade Fig 10 Drip Tray Assembly Fig 9 Scraper Blade Removal Fig 8 Dasher Assembly DISASSEMBLY and CLEANING PAGE 4 Scraper Blade Rear Seal Rear Beari...

Page 10: ...ANITIZER FOR SEVERAL HOURS DO NOT WIPE THE PARTS DRY AIR DRY ONLY 15 The remainder of the machine including the mix pan and freezing cylinder must be cleaned in place using a mild detergent solution followed by a clear rinse Clean the exterior with a damp cloth DO NOT use an abrasive cleaner on the exterior of the machine or on any of the panels guards WHEN CLEANING THE MACHINE DO NOT ALLOW EXCESS...

Page 11: ...F THE REAR SEAL LUBRICATION ON THE REAR SEAL WILL DAMAGE THE MACHINE Use a food grade lubricant ONLY Haynes Lubri Film SaniServ part number 1150 is recommended and is available from the factory or your local authorized SaniServ dealer or distributor Lubrication must be performed daily The SaniServ recommended product is a colorless to white odorless tasteless food contact lubricant accepted by the...

Page 12: ...her assembly into the freezing cylinder as far as possible Fig 16 being careful not to damage the scraper blades Damage will occur to the scraper blades and the dispenser will not operate properly if the scraper blades are installed facing in a clockwise direction Note The stator rod has been deleted from the above illustrations for clarity only The stator rod must be installed for proper machine ...

Page 13: ...7 Dasher with Blade Front View ASSEMBLY and LUBRICATION Approximately 1 8 inch Exposed Lubricate Shaded Area e Secure the front plate assembly with the two plastic knobs Simultaneously turn the knobs in a clockwise direction Tighten the knobs evenly DO NOT tighten one knob all the way down and then the other Doing so may result in front plate breakage Only moderate force is required DO NOT over ti...

Page 14: ...e minutes NOTE DO NOT set the control switch to the AUTO position Doing so would freeze the sanitizing solution and may result in damage to the machine DO NOT INSERT ANY TOOLS OR OBJECTS INTO THE MIX INLET HOLE OR THE DISPENSING HOLE IN THE FRONT PLATE DAMAGE TO THE MACHINE OR PERSONAL INJURY MAY RESULT FIG 21 6 Set the control switch to the OFF position and drain the solution from the machine Pro...

Page 15: ...s having a Brix sugar content range of 12 5 to 14 with a dispense temperature of 26 F to 28 F 3 3 C to 2 2 C Brix reading is taken by placing a small sample of normally diluted concentrate on the viewer of a refractometer If a refractometer is not available contact the mix supplier Do not use a mix with a Brix reading of less than 12 5 Doing so may result in serious damage to the machine If the Br...

Page 16: ...s should be removed daily and cleaned to remove residue Front Plate This component is the plastic device from which the product is dispensed It is designed and made for strength and durability However through improper use it can be damaged Use the following information for proper care 1 Do not lubricate the large o ring on the rear of the front plate If lubricated it will not seal properly and pro...

Page 17: ...ness contact your local Certified SaniServ Service Provider PAGE 12 CONSISTENCY ADJUSTMENT Fig 25 Hardness Control CAUTION BEFORE PROCEEDING DISCONNECT THE POWER Electronic Consistency Control Fig 24 Wiring Box This machine is designed with an electronic control board to manufacture Frozen Slush Beverage Only Do not attempt to operate the machine with soft serve and or shake type products Operat i...

Page 18: ...ng Remove panels and clean all parts inside of the machine including the base side panels fan blades condensers etc DISCONNECT THE MACHINE FROM ITS POWER SOURCE S BEFORE PERFORMING ANY ROUTINE MAINTENANCE PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT IF THIS PRACTICE IS NOT OBSERVED Daily Inspect the machine for signs of product leaks past seals and gaskets If proper assembly does not stop...

Page 19: ... Should be between 25 28 degrees non alcoholic frozen beverage and 18 22 degrees alcoholic frozen beverage Check for missing scraper blade or stator rod Check dasher assemblies Front Plate Leaking Confirm front plate o ring is not ripped or torn Replace if necessary Replace seals and o rings every six months Do not lubricate front plate o ring Confirm spigot plunger o rings are not ripped or torn ...

Page 20: ...e machine will not run consistent and could possibly damage components This is very important with frozen slush beverages Always mix to the product manufactures recommendations The machine is designed to operate with a frozen product that falls within these temperatures non alcoholic frozen beverage 25 28 degrees alcoholic frozen beverage 18 22 de grees Rear Seal This part is stationary during ope...

Page 21: ...PAGE 16 EXPLODED VIEW ...

Page 22: ...PAGE 17 EXPLODED VIEW b ...

Page 23: ...PAGE 18 WIRING DIAGRAM VIEW ...

Page 24: ...PAGE 19 WIRING BOX ...

Page 25: ...Date Service Performed Serviceman s Signature PAGE 20 Service Record SERVICE RECORD ...

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Page 28: ...roudly made in the U S A Technical Publication 80855 Updated 05 06 451 E County Line Road P O Box 1089 Mooresville Indiana 46158 5089 SaniServ An AFFINIS GROUP Company We are on the web www saniserv com ...

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