Sandpiper SA1 Service & Operating Manual Download Page 13

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Model SA1/SA25 •

Material Codes -

The Last 3 Digits of Part Number

000

.....Assembly, sub-assembly;

and some purchased items

010

.....Cast Iron

015

.....Ductile Iron

020

.....Ferritic Malleable Iron

080

.....

Carbon Steel, AISI B-1112

110

.....

Alloy Type 316 Stainless Steel

111

.....

Alloy Type 316 Stainless Steel

(Electro Polished)

112

.....Alloy C

113

.....

Alloy Type 316 Stainless Steel

(Hand Polished)

114

.....

303 Stainless Steel

115

.....

302/304 Stainless Steel

117

.....

440-C Stainless Steel (Martensitic)

120

.....

416 Stainless Steel

(Wrought Martensitic)

148

.....Hardcoat Anodized Aluminum

150

.....

6061-T6 Aluminum

152

.....

2024-T4 Aluminum (2023-T351)

155

.....

356-T6 Aluminum

156

.....

356-T6 Aluminum

157

.....

Die Cast Aluminum Alloy #380

158

.....

Aluminum Alloy SR-319

162

.....

Brass, Yellow, Screw Machine Stock

165

.....

Cast Bronze, 85-5-5-5

166

.....

Bronze, SAE 660

170

.....

Bronze, Bearing Type,

Oil Impregnated

180

.....Copper Alloy

305

.....

Carbon Steel, Black Epoxy Coated

306

.....

Carbon Steel, Black PTFE Coated

307

.....

Aluminum, Black Epoxy Coated

308

.....

Stainless Steel, Black PTFE Coated

309

.....

Aluminum, Black PTFE Coated

313

.....

Aluminum, White Epoxy Coated

330

.....Zinc Plated Steel

332

.....

Aluminum, Electroless Nickel Plated

333

.....Carbon Steel, Electroless

Nickel Plated

335

.....Galvanized Steel

337

.....Silver Plated Steel

351

.....Food Grade Santoprene

353

.....

Geolast; Color: Black

354

.....

Injection Molded #203-40

Santoprene

Duro 40D +/-5;

Color: RED

356

.....Hytrel

357

.....Injection Molded Polyurethane

358

.....Urethane Rubber

(Some Applications)

(Compression Mold)

359

.....Urethane Rubber

360

.....

Nitrile Rubber Color coded: RED

363

.....

FKM (Fluorocarbon)

Color coded: YELLOW

364

.....EPDM Rubber

Color coded: BLUE

365

.....

Neoprene Rubber

Color coded: GREEN

366

.....

Food Grade Nitrile

368

.....Food Grade EPDM

371

.....

Philthane (Tuftane)

374

.....

Carboxylated Nitrile

375

.....

Fluorinated Nitrile

378

.....High Density Polypropylene

379

.....

Conductive Nitrile

408

.....

Cork and Neoprene

425

.....Compressed Fibre

426

.....

Blue Gard

440

.....Vegetable Fibre

500

.....Delrin

500

502

.....

Conductive Acetal, ESD-800

503

.....Conductive Acetal, Glass-Filled

506

.....Delrin

150

520

.....Injection Molded PVDF

Natural color

540

.....

Nylon

542

.....

Nylon

544

.....

Nylon Injection Molded

550

.....Polyethylene

551

.....Glass Filled Polypropylene

552

.....

Unfilled Polypropylene

555

.....Polyvinyl Chloride

556

.....

Black Vinyl

557

.....Conductive Polypropylene

558

.....Conductive HDPE

570

.....Rulon II

580

.....Ryton

600

.....

PTFE (virgin material)

Tetrafluorocarbon (TFE)

603

.....

Blue Gylon

604

.....PTFE

606

.....PTFE

607

.....Envelon

608

.....Conductive PTFE

610

.....PTFE Encapsulated Silicon

611

.....

PTFE Encapsulated FKM

632

.....

Neoprene/Hytrel

633

.....

FKM/PTFE

634

.....

EPDM/PTFE

635

.....

Neoprene/PTFE

637

.....

PTFE, FKM/PTFE

638

.....PTFE, Hytrel

/PTFE

639

.....

Nitrile/TFE

643

.....Santoprene

/EPDM

644

.....Santoprene

/PTFE

656

.....Santoprene

Diaphragm and

Check Balls/EPDM Seats

661

.....

EPDM/Santoprene

666

.....

FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals

668

.....PTFE, FDA Santoprene

/PTFE

• Delrin and Hytrel are registered

tradenames of E.I. DuPont.

•

Nylatron is a registered tradename

of Polymer Corp.

• Gylon is a registered tradename

of Garlock, Inc.

• Santoprene is a registered tradename

of Exxon Mobil Corp.

• Rulon II is a registered tradename

of Dixion Industries Corp.

• Ryton is a registered tradename

of Phillips Chemical Co.

• Valox is a registered tradename

of General Electric Co.

R E C YC L I N G

Many components of SANDPIPER

AODD

pumps are made of recyclable materials.

We encourage pump users to recycle worn

out parts and pumps whenever possible,

after any hazardous pumped fluids are

thoroughly flushed.

UNIVERSAL ALL SP

3: EXP

VIEW

Summary of Contents for SA1

Page 1: ... DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA HEAVY DUTY FLAP VA TOP PORTE DIMENSIONAL TOLERAN XX MILLIMETE SUCTION DISCHARGE C SA1 1 NPT FEMALE CONNEC SA25 1 BSP TAPERED FE CONNEC PUMP CONFIGURATION DIM A ALUMINUM CENTER SECTION 3 95 100 5 CAST IRON CENTER SECTION 4 10 104 5 PULSE OUTPUT CONFIGURATION 2 45 62 DISCHARGE P 1 FNPT HDF1 1 BSPT HDF2 9 00 229 8 56 217 4X 28 7 NOTE UNIT FURNIS AND RUBBER ...

Page 2: ...terials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic...

Page 3: ...oting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly SECTION 5 WET END 14 Diaphragm Servicing SECTION 7 WARRANTY CERTIFICATES 15 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX 1 PUMP SPECS 2 ...

Page 4: ...______________ __ __ _____ __ ___ __ __ Pump Pump Pump Size Discharge Diaphragm Design Construction Series Design and Options Porting Valve Level XX X XXXXXX XX XXX X XX Model fill in from pump nameplate Your Model HDF1 ATEX Detail Construction Options HDB1 ST1 ATEX Detail Construction Options HDB2 SB1 SA1 ATEX Detail Construction Options II 1G c T5 II 1D c T100 C I M1 c I M2 c SI HI II 2G c T5 II...

Page 5: ...tainless Steel in the pump industry For specific applications always consult the Chemical Resistance Chart CAUTION Operating temperature limitations are as follows Ambient temperature range 20 C to 40 C Process temperature range 20 C to 80 C for models rated as category 1 equipment 20 C to 100 C for models rated as category 2 equipment In addition the ambient temperature range and the process temp...

Page 6: ... 56 217 4X 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP TOP PORTED DIMENSIONAL TOLERANCE 1 8 3 XX MILLIMETERS SUCTION DISCHARGE CONNECTIONS SA1 1 NPT FEMALE THREADED CONNECTIONS SA25 1 BSP TAPERED FEMALE THREADED CONNECTIONS PUMP CONFIGURATION DIM A DIM B DIM C ALUM...

Page 7: ... MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP BOTTOM PORTED DIMENSIONAL TOLERANCE 1 8 3 XX MILLIMETERS PUMP COFIGURATION DIM A DIM B DIM C DIM D ALUMINUM CENTER SECTION 3 95 100 5 86 149 11 11 282 14 55 370 CAST IRON CENTER SECTION 4 10 104 5 54 141 11 26 286 15 75 400 P...

Page 8: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opposi...

Page 9: ... performance A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air line lubricator set to deliver one drop of SAE 10 non detergent oil for every 20 SCFM 9 4 liters sec ...

Page 10: ...nt of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line si...

Page 11: ...r cast iron centers with conductive polypropylene air valve body Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 033 360 Wet End Kit Nitrile Diaphragms Nitrile Flap Valves Conductive PTFE and Fabric Gaskets 476 033 363 Wet End Kit FKM Diaphragms FKM Flap Valves Conductive PTFE and PTFE Gaskets 476 033 364 Wet End Kit EPDM Diaphragms EPDM Flap Valves Conductive PTFE and PTFE...

Page 12: ...lve flap nitrile 2 338 007 363 Valve flap fkm 2 338 007 364 Valve flap epdm 2 338 007 365 Valve flap neoprene 2 22 350 002 360 Foot rubber 4 23 360 030 425 Gasket manifold 2 360 030 600 Gasket manifold 2 24 360 031 379 Gasket flange conductive nitrile 2 360 031 384 Gasket flange conductive neoprene 2 360 031 608 Gasket flange conductive ptfe 2 Item Part Number Description Qty 25 360 056 379 Gasket...

Page 13: ...prene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Nat...

Page 14: ... Sleeve Spool Set 1 1B 095 113 157 Body Valve 1 1C 132 037 357 Bumper 2 1D 165 129 157 Cap End 2 1E 170 032 330 1 4 20 X 3 4 Capscrew 8 1F 560 058 360 7 8 ID X 1 16 CS O Ring 8 Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove hex capscrews 1E Step 2 Remove end cap 1D Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step ...

Page 15: ...move screws Step 1 Remove end cap retainer 1E Step 2 Remove end cap 1C Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step 5 Inspect O Ring 1D and replace if necessary Step 6 Lightly lubricate O Rings 1D on spool 1A Step 7 Press sleeve 1A into body 1B Step 8 Reassemble in reverse order Note Sleeve and spool 1A set is match ground to a specified clearance ...

Page 16: ...3 360 O Ring 4 3D 775 014 115 Pilot Valve Spool 1 3E 560 023 360 O Ring 4 3F 675 037 050 Retaining Ring 1 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 3F Step 2 Remove sleeve 3B inspect O Rings 3C replace if required Step 3 Remove spool 3D from sleeve 3B inspect O Rings 3E replace if required Step 4 Lightly lubricate O Rings 3C and 3E Reassemble in reverse order...

Page 17: ...EPDM water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Step 5 Thread or place outer plate stud into the inner plate For threaded inne...

Page 18: ... Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp s f...

Page 19: ... knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 2011 ...

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