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CW-6000/6100/6200 Series

5

<3> Installation

It is very simple to install this industrial cooling machine. The installation for the
first time of the new machine can be carried out by following steps:

1. Open the package to check if the machine is intact and all the necessary

accessories are completed.

2. Open the injection port to feed cooling water. (Do not let the water spill over!)

Observing the water level gauge and adding water slowly, be careful not to
have the water overflowed! For the cooling of carbon steel equipment, the
water should be added an appropriate amount of cooling water additive
(anti-corrosion water aqua). Working in cold north area, it’s better to use
noncorrosive antifreeze fluid.

3. According to system conditions, please connect the water inlet and outlet pipe

well.

4. Plug in power, turn on the power switch. (Do not start up without water in the

water tank!)

(1) Power switch turned on, the circulation pump of the chiller starts working. The

first time of operating may cause more bubbles in the pipe leading to a flow
alarming occasionally, but running for a few minutes later, it will go back to
normal.

(2) After the first boot, you must immediately check whether the water pipe leaks.
(3) Power switched on, if the water temperature is below the set value, it is normal

that fans and other components of the machine do not work. The temperature
controller will automatically control the working conditions of the compressor,
magnetic valve, fans and other parts based on the set controlling parameters.

(4) As it takes a longer time to start over the compressor and other components,

according to different conditions, the time is range from seconds to minutes, so
do not turn off the power and again on frequently.

5. Check the water level in the water tank.

The first startup of the new chiller empties the air in the water pipe, leading a
slight water level decline, but in order to keep the water level in the green area,
it’s allowed to add adequate water again. Please observe and record the current
water level, and inspect it again after the chiller running for a period of time, if
the water level drops obviously, please re-inspect the water pipeline leakage.

6. Adjust parameters of temperature controller.

CW-6000/ 6100/ 6200 series use an intelligent thermostat. Normally users do not
need to adjust it. If it is really necessary, please refer to page 17, “Operating
status and parameters adjustment.”

Summary of Contents for CW-6000

Page 1: ...CW 6000 6100 6200 INDUSTRIAL CHILLER USER MANUAL...

Page 2: ...00 6200 Series 2 Contents 1 Cautions 3 2 Contour and parts introduction 4 3 Installation 5 4 Operation and parameters adjustment 6 5 Alarm and output terminal 10 6 Specifications 11 7 Simple troublesh...

Page 3: ...forbidden to run the chiller without water in the storage water tank The new machine is packed after draining whole water in the tank so please make sure the tank has water inside before machine star...

Page 4: ...Contour and parts introduction TEMPERATURE CONTROLLER WATER PRESSURE GAUGE POWER SWITCH WATER SUPPLY INLET AIR INLET FILTER GAUZE AIR OUTLET WATER INLET WATER OUTLET WATER LEVEL GAUGE DRAIN ALARM OUTP...

Page 5: ...go back to normal 2 After the first boot you must immediately check whether the water pipe leaks 3 Power switched on if the water temperature is below the set value it is normal that fans and other co...

Page 6: ...and structure except default setting 1 Temperature control panel introduction 1 Indicators of temperature controller working status COMP ON compressor working SV ON solenoid valve working Heating ON h...

Page 7: ...In alarming state the alarm sound could be suspended by pressing any button but the alarm display remains until the alarm condition is eliminated 4 Temperature controller parameters list Order Code I...

Page 8: ...8 and then press the SET key if the password is correct F0 displays entering into setup status D1 flashing to indicate that the controller is under parameters setup status If the password is incorrec...

Page 9: ...r temperature is 10 lower than normal 3 Case 3 cooling water temperature is controlled by constant mode Requiring water temperature is constant in 25 and the fluctuate does not exceed 1 The over high...

Page 10: ...less than 300V Display Condition Alarm code Buzzer OUT H1 H2 OUT H1 H3 Circulating pump works properly DISCONNECTION BREAKOVER Blocked cooling water circulation loop E6 Sounds BREAKOVER DISCONNECTION...

Page 11: ...10724Btu h 10286Btu h 9502Btu h 10724Btu h 10286Btu h 9502Btu h 10724Btu h 3 015KW 2 785KW 3 145KW 3 015KW 2 785KW 3 145KW 3 015KW 2 785KW 3 145KW 2592Kcal h 2395Kcal h 2711Kcal h 2592Kcal h 2395Kcal...

Page 12: ...14483Btu h 14092Btu h 4 24KW 4 13KW 4 24KW 4 13KW 4 24KW 4 13KW 3650Kcal h 3551Kcal h 3650Kcal h 3551Kcal h 3650Kcal h 3551Kcal h Refrigerant R 22 R 410a Refrigerant charge 950g 900g 950g 900g 950g 90...

Page 13: ...h 17510Btu h 17640Btu h 5 13KW 5 17KW 5 13KW 5 17KW 5 13KW 5 17KW 4420Kcal h 4446Kcal h 4420Kcal h 4446Kcal h 4420Kcal h 4446Kcal h Refrigerant R 22 R 410a Refrigerant charge 1100g 1200g 1100g 1200g...

Page 14: ...nlet Water circulation pipes are blocked or a pipe bending deformation Check water circulation pipe Ultrahigh water temperature alarm controller displays E2 Blocked dust gauze bad thermolysis Unpick a...

Page 15: ...CW 6000 6100 6200 Series 15...

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