Samsung ELSR362-00004 Page 31 Installation Manual Download

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5. Electrical Connections

As shown in the [Table 5-1], the input / output power cables correspond to the AC/ DC input

/ output specifications for this system.

Recommended cables for the 3.6 kWh All in One

Area

Insulation

Color code

Grid (L,N)

6mm

600V or more

Black

6mm

600V or more

Green with yellow lines

PV (+), (-)

6mm

700V or more

Black

Object

Part List

AC reactor

INVERTER

DC relay

INVERTER

BDC side connector (BATT-A)

INVERTER

Battery side connector (BATT-B)

BATTERY

FAN2

INVERTER

PV1 reactor

INVERTER

PV2 reactor

INVERTER

BDC reactor

INVERTER

FAN1

INVERTER

BD 1

Board1 (PN. SJ92-01425A)

INVERTER

BD 2

Board2 (PN. SJ92-01467C)

INVERTER

BD 3

Board3 (PN. SJ92-01434A)

INVERTER

BD 4

Board4 (PN. SJ92-01426A)

INVERTER

BD 5

Board5 (PN. SJ92-01427A)

INVERTER

BD 6

Board6 (PN. SJ92-01424D)

INVERTER

BD_BM

Board battery management (PN. SJ92-01405A)

BATTERY

BD_CAP

Board CAP (PN. SJ92-01428A)

INVERTER

BT_B

Battery Tray bottom view

BATTERY

BT_T

Battery Tray top view

BATTERY

Communication part

INVERTER

E_I/O

Electrical I/O part

INVERTER

[Table 5-1: Component Description]

Australia (Eng.) 05/2015. Rev1.1

Summary of Contents for ELSR362-00004

Page 1: ...systems Connecting other products in parallel to Samsung SDI s products may result in abnormal operation The internet connection is required to use all functions of the ESS system If you have a problem please contact the installer The Specifications of the product may be modified without prior notice to improve product quality ELSR362 00004 ...

Page 2: ...g List 11 3 1 4 Assembling the Battery Tray 12 3 2 Checking for damage in Delivery 12 3 3 Identifying Samsung 3 6 kWh All in One 12 4 Installation 14 4 1 Selection of Installation Location 14 4 1 1 Dimensions and Weight 15 4 1 2 Ambient Conditions and Temperatures 15 4 1 3 Minimum Clearance 15 4 1 4 Position Location Selection 16 4 2 Mounting Instructions 17 5 Electrical Connections 20 5 1 The Ove...

Page 3: ...lization 47 6 5 6 Types of Service Offered 47 6 5 7 Mobile Service 50 7 Entering Initial Installation Information 51 7 1 Information Input Administrator 51 7 2 System Information input stage 51 7 3 PC Direct Connection and Local Setting Value 51 7 3 1 PC Direct Connection Flow 51 7 3 2 Inserting Jumper Wire 52 7 3 3 LAN Cable Connection between PC and System 52 7 3 4 SIM System Install Manager Con...

Page 4: ...8 Single Fault Events 77 9 2 Significant Events 78 10 Maintenance 80 10 1 Cleaning the Fan and the Cover 80 10 2 Checking and Exchanging Various Components 82 10 2 1 Fuse Check 82 10 2 2 Input Output Terminal Check 82 10 2 3 DC Link Check 82 10 2 4 FAN Operation Check 83 10 3 Battery Maintenance 84 10 3 1 Checking Battery Problem 84 10 3 2 Battery Exchange Procedure 84 10 4 The List of Replaceable...

Page 5: ...on 36 Table 5 6 RCD Leakage circuit breaker description 36 Table 5 7 Wire Standard 38 Table 6 1 Recommended Meter List 45 Table 7 1 Registration Item list 57 Table 9 1 Inverter general events warning list 70 Table 9 2 Inverter protection list 72 Table 9 3 Battery operation general events list 73 Table 9 4 PV general events protection list 74 Table 9 5 System general events protection list 75 Table...

Page 6: ...ar View 28 Figure 5 8 Battery Connection 28 Figure 5 9 Battery Docking description 29 Figure 5 10 Battery to BMS Connection 30 Figure 5 11 Cable Stuff Method 30 Figure 5 12 Battery Power Connection 31 Figure 5 13 Front Cover Assembly process 1 32 Figure 5 14 Front Cover Assembly process 2 33 Figure 5 15 Front Cover Assembly process 3 33 Figure 5 16 Front Cover Assembly process 4 34 Figure 5 17 Dis...

Page 7: ...erse connection protection 64 Figure 8 16 Event occurrence PV string2 reverse connection protection 64 Figure 8 17 Event occurrence PV string1 over voltage protection 65 Figure 8 18 Event occurrence PV string1 over current protection 65 Figure 8 19 Event occurrence PV string2 over voltage protection 65 Figure 8 20 Event occurrence PV string2 over current protection 65 Figure 8 21 Event occurrence ...

Page 8: ...of Figures Figure 10 5 PV Connector MC4 87 Figure 11 1 Derating Curve 90 Figure 11 2 Power efficiency curve of System 90 Figure 11 3 Power efficiency curve of PV Generation 91 Australia Eng 05 2015 Rev1 1 vii ...

Page 9: ...rage The user manual and installation manual can be downloaded from the product download section at https myess samsungsdi com The specifications of the product can be changed for improvement without notice Also the software can be updated automatically without notice over the Internet 1 4 Symbols Used Symbols Meaning CAUTION This symbol indicates a hazardous situation which could result in a ligh...

Page 10: ...ree phase alternating current with neutral conductor 6 Earth terminal 7 Protective conductor terminal 8 Frame or chassis terminal 9 Refer to the operating instructions 10 On supply 11 Off supply 12 Equipment protected throughout by double insulation or reinforced insulation 13 Caution Risk of Electric Shock 14 Caution Hot Surface 2 Australia Eng 05 2015 Rev1 1 ...

Page 11: ...ng 21 Caution Risk of Electric Shock and Energy Storage Timed Discharge 22 Caution Risk of Hearing Damage and Wear Hearing Protection Wear hearing protection 23 Do not dispose of the inverter with household wastes For further information on disposal refer to the installation manual provided 24 The CE Indication The relevant equipment complies with the requirements in the EC guidelines Table 1 1 Sy...

Page 12: ... provide a supply to the household load and 3 convert direct current DC electricity of the battery to alternating current AC to discharge as household single phase load or electric system This device should not be used for any purpose other than the purpose described in this installation manual Any substitute use of this device random change in any of its parts and use of components other than sol...

Page 13: ...2 Safety Figure 2 1 Connection Diagram Australia Eng 05 2015 Rev1 1 5 ...

Page 14: ... or electrolyte mist may occur due to improper operating conditions damage misuse and or abuse The following safety precautions and the warning messages described in this section must be observed If any of the following precautions are not fully understood or if you have any questions contact Customer Support for guidance see chapter 13 The safety section may not include all regulations for your l...

Page 15: ...harge mode The operation mode of this product is automatically determined by the EMS algorithm Figure 2 2 Part View of Samsung All in One No Description 1 Li Ion battery 2 INVERTER PV inverter and battery charger discharger 3 Tray BMS 4 Input Output terminal MC4 2set and Grid connection terminal L N PE 5 Cooling Fan 6 Communication 7 Carrying handle Table 2 1 Part Description Australia Eng 05 2015...

Page 16: ...a Rated Power 2 0 kW Technology Isolated Grid Connection Data AC Rated power 4 6 kW Max apparent AC power 5 kVA Max current 20 A Max allowed current for fuse protection 32 A Nominal AC voltage range 230 V 184 V 264 V Rated power frequency 50 Hz Table 2 2 Basic Specifications 2 3 2 Grounding the PV Inverter The PV inverter complies with the local requirements for grounding the PV inverter Samsung S...

Page 17: ...ure to have at least two persons deliver and remove the package 3 1 Package Removal and Tray Assembly 3 1 1 Removing the Enclosure Package As shown in the figure in this section remove the package components from the enclosure in the following order 1 Place the system on the installation location 2 Open the upper part of the battery case 3 Remove both sides of the cover in the front of the product...

Page 18: ...s shown in the Figure 3 2 remove the package for the battery tray 1 Open the box cover of the product 2 Remove the buffers with a straight pull 3 Take out the battery tray by grabbing the handle and pulling it up Note The tray weighs approximately 45 kg so make sure to have at least two persons lift it Figure 3 2 Process for the battery package removal 10 Australia Eng 05 2015 Rev1 1 ...

Page 19: ...gure 3 3 Packing List Object Part Name Code No Quantity A INVERTER ASSY SJ94 00108D 1 B TRAY ASSY 2nd Module ELPT362 00002 1 C 1 SCREW M4xL16 2 EXTENTION WIRE 3 EXTENTION WIRE 4 EXTENTION WIRE 5 CABLE TIE A Long B Short 6 JUMPER WIRE SJ81 01146 3901 000819 3901 000820 3901 000821 3901 000859 10 1 1 1 2 1 D Installation Quick Guide Manual SJ68 02069D 1 3 EXTENTION WIRE may not be needed depending o...

Page 20: ...y possible damage caused in transit and ensure the correct number of the components therein If there is a scratch on the enclosure contact your local dealer for inspection and service 3 3 Identifying Samsung 3 6 kWh All in One Attached on the enclosure of this product is the Type Label where the identity of this product is described For safe usage make sure that the following product information i...

Page 21: ...lication 36 Battery capacity x0 1kWh 2 Battery capacity group Less than 10kW 00004 product line number The model No of INVERTER power conditioning system is defined as below SJ94 00108D SJ battery for ESS 94 Ass y 00108 product number D National Code Australia The Type Label is shown in the Figure 3 5 Figure 3 5 Name Plate Australia Eng 05 2015 Rev1 1 13 ...

Page 22: ...rated as intended and as designed A potentially hazardous circumstance such as excessive heat or electrolyte mist may occur due to improper operating conditions damage misuse and or abuse The following safety precautions and the warning messages described in this section must be observed If any of the following precautions are not fully understood or if you have any questions contact Customer Supp...

Page 23: ...ll in One 4 1 2 Ambient Conditions and Temperatures Identify a proper installation location to install and remove the device easily at any time This device must be located within reach distance The ambient temperature of the installation location will range from 10 C to 40 C 4 1 3 Minimum Clearance This device is required to maintain a minimum clearance distance for the safe installation of the pr...

Page 24: ...surface Front back left right gradient within 0 5 To allow for natural ventilation the side of the system must be kept away from the wall about 0 3m at least Make sure not to have foreign substances and objects stuck in the blowing fan ventilation entrance and exit sides Figure 4 3 Restriction for the surface gradient 16 Australia Eng 05 2015 Rev1 1 ...

Page 25: ...r for fastening anchor nuts Figure 4 5 Anchor Bolt Screw name L S D L1 Drill Used Drill depth Min Tensile capacity Max Shear Capacity Max 1 2 M12 100 60 17 50 17 55 mm 3 200 kgf 3 400 kgf Table 4 2 Specifications for anchor bolt Australia Eng 05 2015 Rev1 1 17 ...

Page 26: ...nd the cap 3 Set the product in place assemble the washer and the nut to the bolt and then use the spanner to fasten the nut 7N m Required tools for installation Figure 4 6 A Flat head driver for the front cover knob larger than 10mm Figure 4 7 The Plus head driver No 2 for the tray the side cover and grounding Figure 4 8 A spanner for fastening use 18 Australia Eng 05 2015 Rev1 1 ...

Page 27: ...4 Installation Figure 4 9 A fork lifter with height of 85 200mm Australia Eng 05 2015 Rev1 1 19 ...

Page 28: ...tective eye equipment 40 minute standby period of time to complete discharging in the system before testing electrical parts inside the system Follow the guidelines below when handling the Li Ion Battery Tray Do not intentionally short circuit the positive and negative terminals with a metallic object Do not remove the cap on the terminals If the cap is removed avoid contact between the metals and...

Page 29: ...ses the two independent channels of the PV Input PV1 PV1 PV2 PV2 They are used independently for running the maximum power from the sources of PV1 and PV2 Two channels are recommended for independent use for the two PV Inputs Make sure not to connect one PV string in parallel with the two independent PV inputs PV1 PV2 Refer to 3 6 kWh All In One Solar energy input connection in the Figure 5 2 A PV...

Page 30: ...5 Electrical Connections Figure 5 2 PV connections 22 Australia Eng 05 2015 Rev1 1 ...

Page 31: ...connector BATT B BATTERY E FAN2 INVERTER F PV1 reactor INVERTER G PV2 reactor INVERTER H BDC reactor INVERTER I FAN1 INVERTER BD 1 Board1 PN SJ92 01425A INVERTER BD 2 Board2 PN SJ92 01467C INVERTER BD 3 Board3 PN SJ92 01434A INVERTER BD 4 Board4 PN SJ92 01426A INVERTER BD 5 Board5 PN SJ92 01427A INVERTER BD 6 Board6 PN SJ92 01424D INVERTER BD_BM Board battery management PN SJ92 01405A BATTERY BD_C...

Page 32: ...e Figure 5 3 shows the overall drawing of the 3 6 kWh All in One Please refer to the figure of the drawing for installation and maintenance Figure 5 3 Front Inside View Figure 5 4 Rear Inside View 24 Australia Eng 05 2015 Rev1 1 ...

Page 33: ...ectrical Connections Figure 5 5 Side View Object Part List LCN LAN Connector SMC Energy Meter Connector PV 1 PV input 1 PV 2 PV input 2 ACG AC Grid inputs Table 5 2 Part List Australia Eng 05 2015 Rev1 1 25 ...

Page 34: ...ground before reassembling the front cover As shown in the Table 5 3 3 6 kWh All In One is delivered with the blue front case cover attached Remove the front case cover for electrical connections Front View Turn the screws A B C and D counterclockwise to assemble Side View 1 Pull the lower end turning 15 degree upwards 2 Push upward separate the front case cover from the upper ring Table 5 3 Front...

Page 35: ...VERTER circuit is blocked by the safety shield thus leaving the space for battery installation Region A available The BMS circuit board is shown on the upper part of the Battery region in which the four battery connector is located A battery power connection terminal is shown on the lower part of the device On the rear part the INVERTER shield is shown but other connection terminals are not Table ...

Page 36: ...ck the battery on the main body and have at least the two persons work together because the battery weighs much The Figure 5 7 shows the battery tray seen from the enclosure The knobs are located on the battery tray plate and the battery is located on the opposite side of the knob enclosure Figure 5 7 Battery Tray Rear View 3 As seen in the Figure 5 8 of the battery tray the output cable is connec...

Page 37: ...the leg of the exterior case of the main body When docking the battery make sure not to have the battery cable caught on the battery frame After docking the battery fasten the screws to fix the tray and the main body Make sure to have two persons lift the battery tray Use a torque screwdriver of 1 2 1 8N m to tighten the screws on the battery tray Figure 5 9 Battery Docking description Australia E...

Page 38: ... BMS Connection 2 As described in Subsection 5 4 fix the battery on the 3 6 kWh All in One then check the signal line of the battery part on the opposite side All of the cables can be stuffed in the corner of the enclosure They do not need to be bound with a cable tie The two shorter cables on the left can be stuffed near the tray BMS while the two longer cables on the right can be stuffed in the ...

Page 39: ...5 Electrical Connections Figure 5 12 Battery Power Connection BATT A Connector on the BDC side BATT B Connector on the battery side Australia Eng 05 2015 Rev1 1 31 ...

Page 40: ...n body Be careful when you detach the front cover Make sure to connect the connector and ground before reassembling the front cover 1 Hold the front case cover with both hands Figure 5 13 Front Cover Assembly process 1 2 Hang the product cover on the upper surface of the enclosure then push the product cover forward to close it 32 Australia Eng 05 2015 Rev1 1 ...

Page 41: ...e 5 14 Front Cover Assembly process 2 3 As shown in the figure use a tool such as a flat driver to fix the bolts into the four holes indicated in red circles Figure 5 15 Front Cover Assembly process 3 Australia Eng 05 2015 Rev1 1 33 ...

Page 42: ...5 Electrical Connections Screwing Torque 1 4N m Figure 5 16 Front Cover Assembly process 4 34 Australia Eng 05 2015 Rev1 1 ...

Page 43: ...re 15A or more Residual current device RCD Leakage current measure and block The Figure 5 17 shows the connection diagram on the distribution board The distribution box receives the DC input the PV string 1 and the PV string 2 from the solar energy module The power grid and the house load are connected to the AC power L N Figure 5 17 Distribution box connection diagram CAUTION The PV string 1 and ...

Page 44: ...bution box is made to the terminals of the solar energy PVdso1 PVdso1 PVdso2 and PVdso2 of PV1 PV1 PV2 and PV2 On one hand the main body terminals PV1 PV1 PV2 PV2 and the distribution box terminals are connected in proper order On the other hand for the lines coming from the AC GRID L and N leads are connected to the distribution board LG NG The lines coming out from the LGO PGO of the distributio...

Page 45: ...gital energy meter Figure 5 18 Electric cable connection for energy meter installation The end system of the used lead wiring may be different with the energy meter chosen Therefore refer to the energy meter manual 5 9 A Connecting Method of the DC Line from the PV Refer to the Figure 5 19 for the PV module connection The lead wire coming from the PV module is connected to the distribution box For...

Page 46: ...lack Table 5 7 Wire Standard After opening the side cover perform the PV and AC connection Refer to the contents below Disassemble the screw to open the side cover Figure 5 20 Side cover opening The Male product is connected to the lead wire coming from the distribution box in the PV side and the Female part is attached to the All in One system The two products are properly docked when connected t...

Page 47: ...Use the ring terminal M6 for locking Use a torque screwdriver of 2 4 3 0N m to tighten the screws on L and N AC line We recommend the cable composed of two power cords and one PE cord and have insulation cover which contains all three cords as in the figure Each cord shall be 6mm2 and the diameter of the cable shall be approximately 18mm2 Make sure that the PE cord is longer than other live cords ...

Page 48: ...as an accessory to the tie mount You should tight the tie such that there will not be any slip when you pull the cable with the force of 100N And the end of outer cable surface should be within 10 mm below the end of protrusion Figure 5 24 Power Cable connection to the terminal block Use the screw to close the side cover and conform to the torque value of 1 2 1 8 Nm 40 Australia Eng 05 2015 Rev1 1...

Page 49: ...5 Electrical Connections Figure 5 25 Side view after side cover assembly Australia Eng 05 2015 Rev1 1 41 ...

Page 50: ...ier Router ESS Figure 6 1 Internet Connection 6 1 3 Connection Method As shown in Subsection 6 4 on the communication terminal part plug the RJ45 LAN Cable between the LAN terminal and the Router 6 2 Energy Meter Connection 6 2 1 D0 Interface 6 2 1 1 Components D0 to RS 232 Optical Probe Not provided in the product package Converter Part Name KMK111RS232 Optical Probe Manufacturer Z Telemetri www ...

Page 51: ...iagram The Bi Direction Meter Figure 6 2 Bi directional D0 Meter Connection The meter cable must be connected to the D0 A Refer to communication terminal in 6 4 The Feed in Meter Cable must be connected to the D0 A The Purchase Meter Cable must be connected to the D0 B Refer to communication terminal in 6 4 6 2 2 RS485 Interface 6 2 2 1 Components RS485 Meter Twist paired RS485 Communication Cable...

Page 52: ...gure 6 3 Bi directional RS485 Meter Connection For EM24 6 2 2 2 Connection terminal Figure 6 4 RS485 terminal block Use a torque screwdriver of 0 9 1 2N m to tighten the screws on RS485 A and RS485 B 44 Australia Eng 05 2015 Rev1 1 ...

Page 53: ... GAVAZZI EM24 DIN AV9 3 X O2 X RS485 Bi direction It is strongly recommend meter Table 6 1 Recommended Meter List 6 4 The Communication Terminal Communication terminal Bi directional Energy Meter It must be connected with D0 Bi Feed in DB9 and RS485 A RS485 B connector Figure 6 5 Communication terminal Australia Eng 05 2015 Rev1 1 45 ...

Page 54: ... the member s information such as ID password name and the address are collected and additional data may also be collected to provide statistical information upon customer s approval 6 5 3 Membership Withdrawal For a customer who does not want to use this service membership withdrawal is available through the personal information modification menu on the homepage 6 5 4 Log In Log in to the homepag...

Page 55: ... Offered After completing log in normal service is available This service currently provides such menu items as monitoring consumption reports ESS reports ESS forecasts and notices 6 5 6 1 Monitoring The operational status of the product is indicated You can check the current status of operation the customer s power consumption information and power generation amount information in real time You c...

Page 56: ... energy meter linkage is provided In particular such information on as the household type the size and the number of family residents is collected according to the customer s approval You can use these data to identify various types of statistics and comparative analysis data Figure 6 9 Consumption report page 48 Australia Eng 05 2015 Rev1 1 ...

Page 57: ...unt or the power sales amount 6 5 6 4 ESS Forecast In the ESS Forecast menu the generation amount forecast information and the guide for optimized operation can be checked through the algorithm mounted on the product Figure 6 10 Forecast page 6 5 6 5 Notices You can check the notice message whenever there is an update or any other change in the service 6 5 6 6 Software Versions You can check the s...

Page 58: ...Android or I Phone can use a smart phone to easily check the product status anytime anywhere To use the mobile service the customer must first register the membership through the webpage and use the ID and the password to log in Figure 6 12 Mobile service page 50 Australia Eng 05 2015 Rev1 1 ...

Page 59: ...se a laptop or a smart phone to enter the installation information 7 2 System Information input stage 1st Step Direct Connection to PC Input Local Setting Value 2nd Step Connection to Web Page Input Webpage Setting Value 7 3 PC Direct Connection and Local Setting Value 7 3 1 PC Direct Connection Flow System Off Status Insert Jumper Wire Connect PC LAN cable System AC on PC Direct Connection Input ...

Page 60: ...E 1 1 direct cable 7 3 4 SIM System Install Manager Connection 7 3 4 1 To enable direct communication between the computer and the All in One change the TCP IP settings on the computer as shown below Set on your laptop Control Panel Network and Sharing Center Change adapter settings Local Area Connector Properties Internet Protocol Version 4 TCP Ipv4 52 Australia Eng 05 2015 Rev1 1 ...

Page 61: ...lation Information 7 3 4 2 Connection URL http 17 91 23 196 8000 7 3 4 3 Connection Screen Figure 7 2 Initial setup page IP address 17 91 23 xx Subnet mask 255 255 224 0 Default gateway 17 91 1 2 Australia Eng 05 2015 Rev1 1 53 ...

Page 62: ...oose and input for inter direction meter connection or choose one direction feed in type D0 Purchase choose one direction purchase type If Meter Type is set to D0 Bi Direction only configure D0 Bi Feed In 7 3 5 6 Date Time setting Enter the current date and time 7 3 5 7 Save and Restart Save onto the system after all the procedures above are completed 7 3 5 8 Grid Feed in Limit Regulation Setting ...

Page 63: ...m engineer main do or https 112 106 12 149 engineer main do 7 4 2 Login ESS List menu Input your ID and password for engineers to see the list of ESS Figure 7 3 Engineer log in page 7 4 3 Adding New ESS Information Click the main menu and select Add New ESS Enter the ESS information installation information and owner s information The data input includes the ESS UID service date installation date ...

Page 64: ...lding Building Name Enter building s name e g Jack s Home Country Select the country City Select the city where ESS is located Address1 Enter the address of location Address2 Enter the address of location Utility Name Select the utility for the customer Tariff Name Select the tariff for the customer Installer Name Enter the installer s name or company name Installer Contact Enter the installer s c...

Page 65: ... the Search menu If you enter search keywords and click the Search button the current status of ESS is displayed Figure 7 5 ESS status page 7 4 5 Changing Inverter s Feed In Setting Select Control on the menu select ERM for the Operation Mode and then select NOP for the ERM Mode 1 BOTH for the ERM Mode 2 and Feed in for the ERM Mode 3 Enter your desired value in Feed in and click the ADD button to...

Page 66: ... all the products you want to control then click the Control Now button to start controlling them You can check all the changes made to ESS Information It may take about 5 minutes to update such changes to this item Figure 7 7 ESS status detail information page 58 Australia Eng 05 2015 Rev1 1 ...

Page 67: ... then choose either 3 6 kW or 4 6 kW for Inverter Limit Click the ADD button to select the product s that you want to apply this change to Figure 7 8 ESS output setup page Add all the products you want to control then click the Control Now button to start controlling them You can check all the changes made to ESS Information It may take about 5 minutes to update such changes to this item Figure 7 ...

Page 68: ...power on After finishing the system check check the system the PV and the battery status Figure 8 2 Standby state indication screen before the EMS command You will receive the command from the EMS to convert to operation mode For individual operation mode screen refer to 8 3 If there is an event message received refer to 8 3 7 8 2 Turning off the System To turn off the system push down the manual ...

Page 69: ...rgy generation and battery charge discharge are available The solar generated power is charged or discharged to the battery based on the EMS decision A maximum of 4 6kW or less can be sent to the LOAD and the electric power system Figure 8 3 PV generation battery charge Load use sell remaining amount Figure 8 4 PV generation battery discharge Load use buy shortage amount Figure 8 5 PV generation B...

Page 70: ...decision Figure 8 6 PV generation Sell remaining amount Figure 8 7 PV generation Buy shortage amount 8 3 3 Battery Discharge Mode This mode permits of no solar energy generation Battery discharge is only available on this mode Based on the EMS decision the battery discharge power can be sent maximum 2kW or less only to the LOAD Figure 8 8 Battery discharge Load use Figure 8 9 Battery discharge Loa...

Page 71: ...e In this mode solar energy generation is not used but the power continuously flows from the electric power system to the battery Figure 8 11 Indication screen on Forced charged Mode 8 3 6 Stand Alone Mode When the All In One is disconnected from the energy meter or the power conversion system is disconnected from the energy management system EMS the All In One system enters into the Stand Alone M...

Page 72: ... an event occurs Figure 8 13 Event occurrence Grid RMS over current protection Figure 8 14 Event occurrence DC link over voltage protection Figure 8 15 Event occurrence PV string1 reverse connection protection Figure 8 16 Event occurrence PV string2 reverse connection protection 64 Australia Eng 05 2015 Rev1 1 ...

Page 73: ...igure 8 18 Event occurrence PV string1 over current protection Figure 8 19 Event occurrence PV string2 over voltage protection Figure 8 20 Event occurrence PV string2 over current protection Figure 8 21 Event occurrence Battery over voltage protection Australia Eng 05 2015 Rev1 1 65 ...

Page 74: ...Figure 8 23 Event occurrence On sequence Inverter DC link event Figure 8 24 Event occurrence On sequence Battery V I event Figure 8 25 Event occurrence Normal Inverter DC link event Figure 8 26 Event occurrence Normal Battery V I BDC DC link event 66 Australia Eng 05 2015 Rev1 1 ...

Page 75: ...nk event Figure 8 28 Event occurrence Normal Inverter DC link PV I event Figure 8 29 Event occurrence Temperature protection Figure 8 30 Event occurrence Over Current TZ Fault Figure 8 31 Events occurrence temperature sensor connection error Australia Eng 05 2015 Rev1 1 67 ...

Page 76: ...vent occurrence SPI communication event Figure 8 34 Event occurrence Single fault event Figure 8 35 Event occurrence Continuously 3 times Inverter fault 8 3 8 Application Download Mode Figure 8 36 Indication screen on Application Download Mode 68 Australia Eng 05 2015 Rev1 1 ...

Page 77: ...in the sequence The warning message disappears on reversion to the normal state E002 GRID OVER VOLTAGE When the system voltage rises above standard level This is the overall voltage current warning message with no special change in the sequence The warning message disappears on reversion to the normal state E003 BATT UNDER VOLTAGE When the battery energy voltage drops below standard level This is ...

Page 78: ... product stops the generating process because a significant PROTECTION event has occurred Wait until the event message disappears After the event message is removed it automatically returns to normal If it is not removed until the time limit is reached it is converted to a significant event E103 PV STRING1 REVERSE CONNECTION PROTECTION The product stops the generating process because a significant...

Page 79: ...ess because a significant PROTECTION event has occurred Wait until the event message disappears After the event message is removed it automatically returns to normal If it is not removed until the time limit is reached it is converted to a significant event E108 PV STRING2 OVER CURRENT PROTECTION The product stops the generating process because a significant PROTECTION event has occurred Wait unti...

Page 80: ...ION E202 ON SEQUENCE BATT STATUS EVENT While in progress battery discharged charged operation is terminated through the protection function Wait until the event message disappears After the event message is removed it automatically returns to normal If it is not removed until the time limit is reached it is converted to a significant event PROTECTION E203 ON SEQUENCE INV DC LINK EVENT While in pro...

Page 81: ...d to a significant event PROTECTION E207 NORMAL INV DC LINK EVENT While in progress battery discharged charged operation is terminated through the protection function Wait until the event message disappears After the event message is removed it automatically returns to normal If it is not removed until the time limit is reached it is converted to a significant event PROTECTION E208 NORMAL BATT V B...

Page 82: ...verted to a significant event PROTECTION E304 NORMAL GRID OFF PV generation mode is stopped by the protection event Wait until the event message disappears After the event message is removed it automatically returns to normal If it is not removed until the time limit is reached it is converted to a significant event PROTECTION E305 NORMAL INV DC LINK PV I EVENT PV generation mode is stopped by the...

Page 83: ...ars After the event message is removed it automatically returns to normal PROTECTION E404 PV MIS WIRING When the PV mis wiring states is abnormal Wait until the event message disappears After the event message is removed it automatically returns to normal Table 9 5 System general events protection list 9 1 6 BMS General Events Type Code Description Measures WARNING E501 OVER VOLTAGE PROTECTION CEL...

Page 84: ... Automatically returns to normal when the minimum cell temperature goes above the limit value PROTECTION E508 UNDER TEMPERATURE PROTECTION CELL When the minimum cell temperature is below Protection level thus terminating the system Automatically returns to normal when the minimum cell temperature goes above the limit value WARNING E509 CELLVOLTAGE IMBALANCE PROTECTION When the imbalance of the Cel...

Page 85: ...Turn off and restart the system WARNING C128 Ethernet Error Make sure that the Ethernet communication port and wire connected properly Table 9 7 EMS communication events list 9 1 8 Single Fault Events Type Code Description Measures WARNING E701 GRID UNDER VOLTAGE FAULT The operation mode is terminated when a power system event occurs Restart 1 minute after the electric power system event is settle...

Page 86: ...oller Unit measuring values are mismatched Restart after 3 minutes if no problem is found Table 9 8 Single fault events list 9 2 Significant Events If a significant event is notified the system is set to stop operation If that is the case contact your installer to restore the system to normal operation Type Code Description Measures Significant E901 SPI COMMUNICATION EVENT Occurs on internal non c...

Page 87: ... Fail PV mis wiring for example P1 P2 or P2 P1 Contact the installer immediately E906 Cell Over Voltage Permanent Fail When exceeding Cell Max voltage Contact the installer immediately E907 Cell Under Voltage Permanent Fail When an abnormal decrease in Cell Min voltage is reported Contact the installer immediately Table 9 9 Significant events list Australia Eng 05 2015 Rev1 1 79 ...

Page 88: ...articles clean the fan as guided in this chapter Turn off the AC circuit breaker and the DC disconnect switch in the distribution box then separate the Photovoltaic MC4 connector from the connector located on the side of the 3 6 kWh All in One Figure 10 1 PV MC4 connector Removal of the Photovoltaic MC4 Connector Remove the side cover Make sure not to remove the front case cover 80 Australia Eng 0...

Page 89: ...wet cloth Remove the fan connector Figure 10 3 Fan removal Clean the fan with a smooth brush or a wet cloth NOTICE Using compressed air may damage the fan When cleaning the fan do not use compressed air It may damage the fan When the fan is cleaned assemble all the components in the in reverse order Australia Eng 05 2015 Rev1 1 81 ...

Page 90: ...put output terminal when the device fails to work with significant errors E9XX Check the input output terminal after turning off the AC circuit breaker and DC disconnect switch Do not perform the check when the device is working Measure the input output terminal with a multi meter PV1 input SJ92 01426A CN13 CN14 PV2 input SJ92 01427A CN13 CN14 Battery input CN17 CN27 AC output CN1 CN4 If the resis...

Page 91: ...AN operation when the device fails to work with E005 Check the FAN operation as frequently as possible Failure to do so may cause fatal damage to the device Perform PVAuto Mode to check whether both fans are working properly If the fans are not working properly contact the installer Australia Eng 05 2015 Rev1 1 83 ...

Page 92: ...attery systems Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if the battery is inadvertently grounded If that is the case separate battery from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed duri...

Page 93: ...Remove the front case cover of the enclosure as described in Chapter 5 Separate the battery electric connection connector BATT A Connector on the BDC side BATT B Connector on the battery side Separate the four signal lines which connect the battery to the Tray BMS Lay the main body down to ensure that the tray knob is visible Work with at least two persons Weight over 95 kg Unfasten the screw on t...

Page 94: ...äubli Group PV STICK 3 Fan1 Minebia manufacturing company 4710KL 04W B59 E00 4 Fan2 Minebia manufacturing company 4710KL 04W B59 E00 Table 10 1 Replaceable parts list 10 4 1 Li Ion Battery Tray The Li Ion battery module can be replaced if it fails to work properly The 3 6 kWh system uses a battery tray with a 2 battery module manufactured by SAMSUNG SDI When you have to replace the battery module ...

Page 95: ...The fans can be replaced when they reach the end of their operational life span or fail to work properly If that is the case the installer or the maintenance personnel will identify its cause of malfunction and will replace it The replacement method may depend on the local maintenance conditions The manufacturer s name and the model number of the fan are as follows Minebia Manufacturing Company DC...

Page 96: ...minal voltage 48 0 V 65 9 V 60 V Battery Max current 46 3 A Battery nominal current 33 3 A Discharge of depth 90 5 95 6000 cycles Battery technology Li Ion Nominal DC DC power 2 0 kW DC DC converter technology Isolated Grid Data AC Rated power at 230V 50 Hz 4 6 kW Max apparent power 5 kVA Nominal voltage range 230 V 184 V 264 V Rated power frequency range 50 Hz 47 5 Hz 51 5 Hz Max current 20 A Max...

Page 97: ...sions W H D 1000 680 267 mm Weight 95 kg Protective class I II III Class I Degree of protection IP21 Max permissible value for relative humidity 95 non condensing Operating temperature 10 40 C Storage temperature 20 60 C Noise emission 50dB A 1m Over voltage category III Features Display Custom LCD Communication LAN D0 RS485 Energy management system Integrated Certificates and approvals AS NZS 310...

Page 98: ...11 Technical Specifications Figure 11 1 Derating Curve Figure 11 2 Power efficiency curve of System 90 Australia Eng 05 2015 Rev1 1 ...

Page 99: ...11 Technical Specifications Figure 11 3 Power efficiency curve of PV Generation Australia Eng 05 2015 Rev1 1 91 ...

Page 100: ...ction Push down the DC disconnect switch in the distribution box Push down the AC circuit breaker in the distribution box Stand by for 40 minutes to complete discharging in the system Remove the AC connection terminal in the main body of the 3 6 kWh All in One Remove the PV connection terminal in the main body of the 3 6 kWh All in One Remove the communication cable from the 3 6 kWh All in One Rem...

Page 101: ...the installation process 12 2 Packaging Make sure to pack the 3 6 kWh All in One in the original box If you have to pack in the box other than provided by Samsung SDI consider the minimum weight of 95 kg The main body must go into the box completely 12 3 Storage Store 3 6 kWh All One at a temperature ranging from 20 to 60 12 4 Disposal If the battery or the product life has expired the regulations...

Page 102: ... samsung com For technical problems or inquiries for use please contact the installation company To receive customer support the following information is required 1 Product type ELSR362 00004 2 Serial Number AR00460036Z1 D 3 PV module type and configuration 4 Option equipment Energy Meter Model Name 94 Australia Eng 05 2015 Rev1 1 ...

Page 103: ...Australia Eng 05 2015 Rev1 1 ...

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