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Samsung CLP-600 Series, Service Manual

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Samsung CLP-600 Series Service Manual Download Page 230

Schematic Diagram

Service Manual

11-23

This Document can not be used without Samsung’s authorization.

Samsung Electronics

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Summary of Contents for CLP-600 Series

Page 1: ...dpi Paper Path FISO Front Inm Side Out Single Pass Tandem Emulation SPL C GDI System Controller V320 Processor PMC RM5231A 250MHz Memory Standard SDRAM capacity is 32MB Cassette 250Sheet Settable Type A4 Ltr SCF 500Sheet Second Cassette Feeder option Toner Cartridge 4K 4K Color Mono Fuser Type 1 E coil Roller heat roller I O USB 2 0 Machine Life 150 000images 400 000pages CLP 600 ...

Page 2: ...0150A This service manual is a property of Samsung Electronics Co Ltd Any unauthorized use of Manual can be punished under applicable international and or domestic law This service manual is also provided on the web the ITSELF system Samsung Electronics Co Ltd http itself sec samsung co kr ...

Page 3: ... 2 Product Specification 2 1 Product Overview 2 1 2 2 Specifications 2 2 2 3 Model Comparison Table 2 6 3 System Overview 3 1 System Structure 3 1 3 2 H W Structure and Descriptions 3 13 3 3 Driver Board 3 15 3 4 Deve CRUM 3 17 3 5 Belt CRUM 3 18 3 6 Deve CRUM Interface board 3 19 3 7 Belt CRUM Interface board 3 20 3 8 Power Supply 3 21 3 9 HVPS 3 23 ...

Page 4: ... 5 5 Disassembly and Reassembly 5 1 Precautions When Replacing Parts 5 2 5 2 Parts for Maintenance and Repair 5 3 5 3 Information Related in Disassembly and Assembly 5 5 5 4 Disassembly Procedure 5 13 6 Alignment and Adjustments 6 1 Paper path and Paper jam 6 1 6 2 Jam Removal 6 4 6 3 Sample Pattern 6 14 6 4 Checking the Remaining Toner and Others 6 15 6 5 Understanding the Control Panel 6 16 6 6 ...

Page 5: ...Continued ...

Page 6: ...ws and Parts List 8 1 9 Block diagram 9 1 21ppm Block Diagram 9 1 9 2 GID H W Block Diagram 9 2 9 3 N C Wireless Block Diagram 9 3 10 Connection Diagram 10 1 CLP 600 600N Connection Diagram 10 1 10 2 Power Distribution Diagram 10 2 10 3 Main SMPS 10 3 10 4 Main Driver HVPS 28 pin 10 4 10 5 Main Driver HVPS 8 pin 10 5 10 6 Main Driver DF11 28 pin 10 6 10 7 Main System thermistor 2 pin 10 7 10 8 Mai...

Page 7: ...ny human access to laser radiation above a Class I level during normal operation user maintenance or prescribed service condition Warning Never operate or service the printer with the protective cover removed from Laser Scanner assembly The reflected beam although invisible can damage your eyes When using this product these basic safety pre cautions should always be followed to reduce risk of fire...

Page 8: ...g or removing the power connector The power connector must be inserted com pletely otherwise a poor contact could cause overheating possibly leading to a fire When removing the power connector grip it firmly and pull 7 Take care of the power cable Do not allow it to become twisted bent sharply round corners or otherwise damaged Do not place objects on top of the power cable If the power cable is d...

Page 9: ...lease carry out the following procedures before dismantling the printer or replacing any parts 1 Check the contents of the machine memory and make a note of any user settings These will be erased if the mainboard is replaced 2 Ensure that power is disconnected before servicing or replacing any electrical parts 3 Disconnect printer interface cables and power cables 4 Only use approved spare parts E...

Page 10: ...ing entrance motor fan etc If do you can get harm 3 When you move the printer This printer weighs 29kg including toner cartridge and cassette Use safe lifting and handling techniques Back injury could be caused if you do not lift carefully 4 Ensure the printer is installed safely The printer weighs 29Kg ensure the printer is installed on a level surface capable of supporting its weight Failure to ...

Page 11: ...ctrical charges sufficient to damage ESDs 5 Do not use Freon propelled chemicals When sprayed these can generate electrical charges sufficient to dam age ESDs 6 Do not remove a replacement ESD from its protective packaging until immediately before installing it Most replacement ESDs are packaged with all leads shorted together by conductive foam aluminum foil or a compa rable conductive material 7...

Page 12: ...t 250CST 50MP No Duplex Output 250 Face Down Etc MP Postcard Legal CST A5 Letter 2 Engine Speed 20ppm A4 21ppm Letter Resol 1200dpi Addr Duty 35 000pages mon Life 400 000pages 3 Consum ables CRU C M Y K 4K 5 Initial 2K Paper Transfer Unit 35K FRU Fuser 50K Other Roll 50K 4 Controller SPL model CLP 600 SPL C Std 64MB PDL model CLP 650 PCL6 PS3 Std 128MB Max 640MB 5 Control UI LCD SPLC LED 7 3Keys P...

Page 13: ... Print Time Mono 20 seconds Ready to 1st page out Color 20 seconds Ready to 1st page out Feed Method Cassette MPT Multi Purpose Tray SCT Second Cassette Tray Media Size 76 X 128mm 3 x 5 to 216 X 356mm 8 5 X 14 Media Thickness Cassette 16 24 lb MPT 16 43 lb Dimension W X D X H 465 W mm X 465 D mm X 445 H mm Weight Net 24 Kg Gross 21 Kg Acoustic Noise Stand by More than 44 dBA Printing More than 52 ...

Page 14: ...llel IEEE 1284 Bidirectional Korea Russia Asia only Modes supported Compatible Nibble Byte ECP USB without HUB mode USB 2 0 compliant 12 480 Mbps 1 port Network Interface 10 100 Base TX 10 100 Base TX 802 11b Wireless LAN Interface switching Automatic Interface time out 5min Max Font Windows font PS english font PCL english font Color Management ICC ICM V3 4 Items Descriptions Remarks Input Voltag...

Page 15: ...ce method 3 steps for install replacing Tranfer Yield 50 000 pages Paper Transfer Belt Key CRUM Sensor None Replace method 3 steps for install replacing No of FRUs 5 ITB OPC Dev Unit Fuser T2 roller Pick up roller Fuser Yield 50 000 pages Key Detect new fuser cut fusible resistance Life detect None Replace method 2 steps for install replacing Dime screw Pick up Roller Yield 50 000 pages Key None L...

Page 16: ... X257 O A5 148 5 X 210 O A6 105 X148 5 O Com 10 Envelope 105 X 241 4 15 X 9 5 O Monarch Envelope 98 X191 3 87 X 7 5 O DL Envelope 110 X 220 4 33 X 8 66 O C5 Envelope 162 X 229 6 38 X 9 01 O C6 Envelope 114 X 162 4 49 X 6 38 O Transparency OHP A4 or Letter O Label paper A4 or Letter O 2 2 6 2 Input Capacity 2 2 6 1 input Paper Size Items Descriptions Remarks Cassette FCT 250 sheets MPF Paper 100 sh...

Page 17: ... SPL C Win English German French Spanish Italian Localization Dutch Danish Swedish Norweigian Finnish E Portuguese Hungarian Polish Czech Turkish Russian Korean S Chinese T Chinese Application Smart Panel Y Y Installer Auto install by detecting OS Auto install by detecting OS NetworkManagement N A SyncThru Web service N A SyncThru Web service Set IP Y Y Y Y Parallel Interface N A N A IEEE1284 IEEE...

Page 18: ...ents 3 1 System Structure 3 1 1 Main Parts of System MPF Path MPF Path DEV Black DEV Yellow DEV Magenta DEV Cyan Exit Fan PTB MPF Feeder Waste Tank Fuser Color Regi Sensor Paper Charge Roll LSU 4Beam SMPS Cassette Path Cassette Fan Exit Fan PTB MPF Feeder Waste Tank Fuser Color Regi Sensor Paper Charge Roll LSU 4Beam SMPS Cassette Path Cassette SCF Path Fan ...

Page 19: ...Samsung Electronics Service Manual System Overview 3 2 3 1 2 Sensor Color Regi 2EA Exit Thermostat Thermistor CTD Toner Full CRUM Paper Regi MPF paper empty FCF paper empty Temperature Humidity CRUM 4EA ...

Page 20: ...to paper This is called the T2 Transfer Secondary Image Transfer 4 FCT First Cassette Tray It stores and automatically feeds print paper Pick up Roller picks up paper controls drive feeds paper removes static electricity and so on Spec Paper arrange way Side Registration Paper Direction FISO Front in Side Out Cassette Type A4 Ltr Paper Discharge Separation Claw Capacity 250 Sheets Standard paper 7...

Page 21: ... Duplex Unit The Duplex Unit is not used 9 Exit Unit The Exit Unit guides paper that is just about to leave the print engine Printed paper is discharged by the Exit Roller and Kicker into the Output Tray Spec Capacity 250 sheets Standard A4 75g m2 Paper Direction Face Down Exit Drive Roller It is driven by Main Motor BLDC and it rotates clockwise for normal feed and antic clockwise when reverse fe...

Page 22: ...put is supplied to the toner cartridge OPC drum unit PTB unit and T2 Transfer roller 17 Main Controller PBA The Main controller PBA is very important as it is the heart of printer It has several major function blocks CPU SPL C RM523A 32ousc This manages the printing order from the host creates bitmap data for the engine to print and controls various devices that are needed to operate the printer E...

Page 23: ...r system 2 Exposing One polygon motor 8 facet Dual beam LD 2ea LD wavelength 785nm Polygon motor rpm 21600 LSU energy 0 5uJ cm 2 OPC exposed potential 50V OPC Charging roller F F θ θLens Beam Detector Mirror Polygon Motor Collimating Lens Laser Diode Dual Beam Cylindrical Mirror LSU OPC Drum F F θ θLens Beam Detector Mirror Polygon Motor Collimating Lens Laser Diode Dual Beam Cylindrical Mirror LS...

Page 24: ...6 ohm cm Process speed ratio 1 3 OPC 1 0 Color order Y M C K 4 Transfer Single pass Tandem transfer Direct transfer No T2 transfer Transfer voltage 0 5 2 0kV controllable Roller diameter 14mm Roller resistivity 10 7 ohm cm Belt resistivity 10 9 10 11 ohm cm Paper sensing by attraction roller Environment sensing by Y transfer roller Transfer unit life 35K Supplying roller Developing roller Toner su...

Page 25: ...Samsung Electronics Service Manual System Overview 3 8 5 Fusing E coil fusing system short warm up time 45sec Heat roller Pressure roller CLP 500 CLP 600 Warm up time 80sec ...

Page 26: ...agenta Toner Cartridge Right Cover PTB Unit CRUM LSU Beam window Shaft OPC Front pressure Spring High voltage contact point Charge Roller High voltage contact point Supply Roller High voltage contact point Developing Roller Handle Cartridge guide OPC drive gear Developing Roller drive gear Hinge OPC Drum OPC Drum Shaft OPC Cleaning Blade Sheet Waste Charge Roller Waste toner tank Toner tank Develo...

Page 27: ... the developing roller by supply belt Regulating Toner level Regulating Toner level by Sus Blade Maintenace of developing gap Maintenace of developing gap by Gap ring which is located at the ends of developing roller Sheet Waste shaking transporter High voltage contact point Charge Roller Pressure Spring Driving Gear Case Gap Ring Developing Roller Sus Blade High voltage contact point Developing R...

Page 28: ... toner by using Rubber Blade Management of waste toner The Waste Toner Tank Be equipped Transfer material Paper Path Paper Charge Roll Paper Transfer Belt Transfer material Paper Path Paper Charge Roll Paper Transfer Belt Transfer material Paper Path Paper Charge Roll Paper Transfer Belt Drive Roller Waste Toner Tank Cleaning Blade Waste Toner Tank Cleaning Blade Cleaning Backup Roller Transfer Ro...

Page 29: ...System Overview 3 12 Transfer Voltage Control ADC Control on Electric Sponge Roller Accomplishing Auto Color Registration By sensor in Handle Unit Handle Unit PTB Drive Gear Terminals in Transfer Roller PTB Draw Connector Terminal in PCR ...

Page 30: ...Support 30MHz PCI BUS control 3 Printer Language SPL C only Emulations 4 Memory Slots Standard SDRAM capacity is 32MB 5 Interface USB 2 0 6 Option Interface PCI ETHERNET 10 100BASE TX by SAMSUNG PCI ETHERNET 10 100BASE TX W LAN IEEE 802 11b by SAMSUNG 7 Control Panel 16 x 2 LCD Panel LED7 Key3 8 H W RM7065 466MHz CPU BUS 64 BIT 100MHz STANDARD PROCESSOR 9 CO PROCESSOR Marvel GT 64242A Operating Sp...

Page 31: ...6MB for 1 slots RAM MODULE 16 S W POSTSCRIPT LEVEL 3 STANDARD PCL6 EMULATION SAMSUNG QPDL 17 FONT AGFA ENGLISH for POSTSCRIPTS BITSTREAM ENGLISH for PCL5C None for KOREAN 18 OPTION None 19 HOST INTERFACE IEEE1284 including ECP B TYPE STANDARD PARALLEL 20 SERIAL USB2 O 21 OPTION PCI Based Ethernet 10 100BASE TX by SAMSUNG NETWORK PCI Based Ethernet 10 100BASE TX W LAN IEEE 802 11b ...

Page 32: ...er Engine drives two or three stepping motors and motivates various fans solenoids and clutches It also activates sensors and transmits their signals to the main board Driver Board Fan Driver Solenoid Driver Clutch Driver Stepping Motor Driver Sensor Driver Fuser SMPS Fan Main Pickup MP DUP Solenoid Feed Y_DEVE Clutch Stepping Motor MP_EMPT EXIT EMPT FEED Sensor ...

Page 33: ...3 2 2 Feed Yellow Developer Clutch Drive According to the printing sequence and B W printing option the driver board puts on off the correspondent clutch trans mitting or intercepting the power 3 3 2 3 Pickup MP DUP Solenoid Drive According to the printing sequence and Duplex reserved option the driver board drives correspondent solenoid 3 3 2 4 FAN Drive The driver board drives the fans for Fuser...

Page 34: ...reading the data of the EEPROM When the data of the EEPROM is normal the machine will operate normally and when the data is abnormal or unrecognizable it will output alarm message and stops printing 3 4 2 2 Recognition of the color of the developer Through device select code and chip enable input it judges whether a correct developer with correct color is mounted or not 3 4 2 3 Measurement of the ...

Page 35: ...e 3 5 2 Description of Operation 3 5 2 1 Recognition of the qualified belt It judges whether the belt is qualified or not by reading the data of EEPROM When the data of the EEPROM is normal the machine will operate normally and when the data is abnormal or unrecognizable it will output alarm message and stops printing 3 5 2 2 Measurement of belt usage By recording the rotation number of the belt i...

Page 36: ...System Overview Samsung Electronics Service Manual 3 19 Developer CRUM Interface Board Main DEVE CRUM ...

Page 37: ...Samsung Electronics Service Manual System Overview 3 20 Developer CRUM Interface Board Main DEVE CRUM ...

Page 38: ...System Overview Samsung Electronics Service Manual 3 21 1 2 27 28 HRS 2 0mm 2R 22PIN Straight ...

Page 39: ...Samsung Electronics Service Manual System Overview 3 22 Fusible 24V 24VF 24VF GNDA 5V 5VL Fusible Cover S W ...

Page 40: ...asfer PWM_T_C 25 PWM_Attraction PWM_ATTR 27 Pin I O Description 2 24V 4 Agnd 6 PWM_AC_Y AC_Duty f PWM 8 PWM_Deve_DC_Y AC_Enable 10 PWM_AC_M AC_Duty f PWM 12 PWM_Deve_DC_M AC_Enable 14 PWM_AC_Y AC_Duty f PWM 16 PWM_Deve_DC_C AC_Enable 18 PWM_AC_Y AC_Duty f PWM 20 PWM_Deve_DC_K AC_Enable 22 NC 24 PWM_T_M PWM_Trasfer 26 PWM_T_K PWM_Trasfer 28 ENB_ATTR ENB_Attraction Description I O Pin Trasfer_Read A...

Page 41: ...Samsung Electronics Service Manual System Overview 3 24 24V PWM_T DM7407N DM7407N DM7407N DM7407N DM7407N DM7407N PWM_Attr PWM_Deve PWM_Charge PWM_AC PWM_AC Vp p Pull Up HVPS Engine Board 256 H L 73 7 ...

Page 42: ...System Overview Samsung Electronics Service Manual 3 25 24V DM7407N DM7407N Enb_Attr DC Enb_Deve AC Pull Up HVPS Engine Board ...

Page 43: ...Samsung Electronics Service Manual System Overview 3 26 Analog Port Analog Port Analog Port Voltage Read 300Ω 300Ω 300Ω 2KΩ 2KΩ 2KΩ Hvps Board Engine Board ...

Page 44: ...S W Structure and Descriptions Samsung Electronics Service Manual 4 1 4 4 4 S W Structure and Descriptions Printer Driver Language Monitor Status Monitor Printer F W Network Card F W ...

Page 45: ...Job ID Printer Data SNMP Request Printer Status Printer Status Request Job Status Job Table Printer Server Kernel NPC Printer Name Port Name User ID Job ID Printer Server IP Addr Printer Data Status Monitor Printer Driver System Registry Set last error status Get option value enable disable or polling interval Get last error status Set option value enable disable or polling interval ...

Page 46: ...ision Color Registration measure Auto Color Registration pattern printing Color Registration adjustment Page Sync modify Line Sync modify Video Clock Freq modify Density pattern printing LSU temperature control LED LSU Video signal generator P Sync L Sync clock Video data PWM Comparator PWM SMPS Fan PWM Auto color registration sensor LPEC2 ACR module LSU ADC ACR data H Sync LSU temperat ure sensor...

Page 47: ...ptions 4 4 Toner C M Y K Transfer Belt Fuser Pickup Rollers MP Tray1 Tray2 90 100 Ready Yellow Toner Low Replace Transfer Belt Soon Replace Fuser Soon 100 110 Replace Yellow Toner Replace Transfer Belt Replace Fuser Replace MP Pick Roller 110 Yellow Toner Empty ...

Page 48: ...S W Structure and Descriptions Samsung Electronics Service Manual 4 5 ...

Page 49: ...isassemble of DEVE Drive Ass y and Main Drive Ass y page 5 5 6 Disassemble of Terminal Parts page 5 5 7 Disassemble of Fuser Unit page 5 5 5 3 2 Screws Used in the Printer page 5 6 5 3 3 Opening Covers and replacing Consumable parts page 5 10 Consumable parts removal page 5 10 5 4 Disassembly Procedure page 5 13 5 4 1 Front Cover Ass y page 5 13 5 4 2 OP Cover Ass y page 5 16 5 4 3 Rear Cover page...

Page 50: ...ecautions when handling or storing a PBA Precautions when moving and storing PBA 1 Please keep PBA in a conductive case anti static bag or wrapped in aluminum foil 2 Do not store a PBA where it is exposed to direct sunlight Precautions when replacing PBA 1 Disconnect power connectors first before disconnecting other cables 2 Do not touch any soldered connections connector terminals or other electr...

Page 51: ...general degradation in print quality will occur The life span of each of these parts is stored in memory The amount of each life used can be checked at any time using the control panel When a part is replaced it is necessary to reset the life used that is stored in memory How to initialize a the value of part s life span From the control panel select the following items in order Menu Setup Mainten...

Page 52: ... occur Clean the printer with a soft lint free cloth dipped in a Recommended cleaner Recommended cleaner can be purchased from our service center where available Do not touch the transfer roller when cleaning the inside of the printer Grease and oils from the skin will contaminate the surface and reduce print quality Do not touch transfer roller when cleaning inside of machine If transfer roller g...

Page 53: ...he developer roller surface as cont amination will reduce print quality Take care not to damage the roller s surface when installing or removing a toner car tridge 4 Disassembly of DEVE drive ass y and the main drive ass y The alignment of the drive mechanism is critical and it has been set up in factory using a jig and a driving gear It is adjust ed for the best gearing alignment If the motor is ...

Page 54: ...used in the printer The screws listed in the table below are used in this printer Please ensure that when you disassemble the printer you keep a note of which screw is used for which part and that when reassembling the printer the correct screws are used in the appropriate places ...

Page 55: ...Disassembly and Reassembly Samsung Electronics Service Manual 5 7 ...

Page 56: ...Samsung Electronics Service Manual Disassembly and Reassembly 5 8 ...

Page 57: ...Disassembly and Reassembly Samsung Electronics Service Manual 5 9 ...

Page 58: ...r Ass y and how to remove and replace the consumable parts Toner Cartridge PTB unit Consumable parts removal 1 Pull the side handle to open the Right Cover Ass y and then press down firmly unit the Toner Cartridges are ejected 2 Removing a Toner Cartridge K C M Y NOTICE Take care not to damage the rollers Keep the Toner Cartridge on the flat surface Right Cover Ass y ...

Page 59: ... Manual 5 11 3 The Toner Cartridges are located as shown below 4 PTB Unit by releasing the PTB Lock Lever on left side of the Right Cover Ass y Black Toner Cartridge Cyan Toner Cartridge MargentaToner Cartridge YellowToner Cartridge PTB Unit Lock Lever 2 1 ...

Page 60: ...Samsung Electronics Service Manual Disassembly and Reassembly 5 12 5 Take out the PTB Unit as shown below 2 1 ...

Page 61: ...y Samsung Electronics Service Manual 5 13 1 Pull the Cassette out of the printer 2 Carefully release the three Hooks using a flat bladed screwdriver as shown below 5 4 Disassembly Procedure 5 4 1 Front Cover Ass y Cassette Hook ...

Page 62: ...ctronics Service Manual Disassembly and Reassembly 5 14 3 Remove the Cover M Front in the direction of arrow as shown below 4 Remove the three screws located inside the Cover M Deco Cover M Front Screw Screw Screw ...

Page 63: ...vice Manual 5 15 5 First lift the printer carefully release the Hooks on the both side using a flat bladed screwdriver and then remove the Cover M Deco 6 Take care to unplug the one connector from the LCD PBA Cover M Deco Connector LCD PBA Cover M Deco ...

Page 64: ...mbling it Remove the Front Cover Ass y Refer to 5 4 1 1 Remove the four screws from the OP Cover Ass y and remove it 2 Remove the nine screws from the LCD PBA and then remove the Keys and LCD PBA as shown below 5 4 2 OP Cover Ass y OP Cover Ass y OPE Key2 OPE Key1 Cap2 Cap1 LCD PBA ...

Page 65: ...ronics Service Manual 5 17 1 Remove the four screws as shown below 2 First lift the printer carefully release the Left Side Hook using a flat bladed screwdriver as shown below 5 4 3 Rear Cover Screw Screw Screw Screw Rear Cover Left Side Hook ...

Page 66: ...ng Electronics Service Manual Disassembly and Reassembly 5 18 3 Release the Middle Hook and then carefully release the Right Side Hook in the direction of arrow as shown below Middle Hook 2 1 Right Side Hook ...

Page 67: ...n the Right Cover Ass y Refer to 5 3 3 Remove the Cover M Front Refer to 5 4 1 Remove the Rear Cover Refer to 5 4 3 1 Remove the one screw from the left side hinge as shown below 2 Remove the one screw from the right side hinge as shown below 5 4 4 Right Cover Screw Right Cover Ass y Screw Hinge ...

Page 68: ...cs Service Manual Disassembly and Reassembly 5 20 3 First lift the left side of the Right Cover Ass y and then pull the right side of the Right Cover Ass y in the direction of arrow as shown below 2 1 Right Cover Ass y ...

Page 69: ...nics Service Manual 5 21 Before disassembling it Remove the Rear Cover Refer to 5 4 3 1 Remove the four screws as shown below 2 Release the Left Cover in the direction of arrow as shown below 5 4 5 Left Cover Screw Screw Screw Screw Left Cover ...

Page 70: ...assembly and Reassembly 5 22 Before disassembling it open the Right Cover Ass y Refer to 5 3 3 1 Open the Exit Cover 2 Release the two Handle Fix Fuser on the both end as shown below 5 4 6 Fuser Exit Cover Handle Fix Fuser Handle Fix Fuser ...

Page 71: ...Disassembly and Reassembly Samsung Electronics Service Manual 5 23 3 Pull the Fuser out of the Printer Fuser ...

Page 72: ...Front Cover Ass y Refer to 5 4 1 Remove the Rear Cover Refer to 5 4 3 Remove the Right Cover Ass y Refer to 5 4 4 Remove the Left Cover Refer to 5 4 5 1 Open the Exit Cover 2 Remove the two screws located left side the Top Cover Ass y as shown below 5 4 7 Top Cover Exit Cover Screw Screw Top Cover Ass y ...

Page 73: ...ly and Reassembly Samsung Electronics Service Manual 5 25 3 Remove the three screws located top and right side the Top Cover Ass y as shown below Then remove the Top Cover Ass y Screw Screw Screw Top Cover Ass y ...

Page 74: ...Service Manual Disassembly and Reassembly 5 26 Before disassembling it Remove the Top Cover Ass y Refer to 5 4 7 1 If necessary remove the Exit Cover in the direction of arrow as shown below 5 4 8 Exit Cover Exit Cover 2 1 ...

Page 75: ...4 7 1 Remove the E Ring and Fuser Drive Gear as shown below NOTICE Be aware of the E Ring and Pin to ensure they are not lost 2 Unplug the four connectors from the two OPC Drive Motors Fuser Drive Motor and DEVE Drive Motor as shown below 5 4 9 Main Drive Ass y Gear Fuser Drive E Ring Pin Fuser Drive Motor OPC Drive Motor DEVE Drive Motor OPC Drive Motor ...

Page 76: ...g Electronics Service Manual Disassembly and Reassembly 5 28 3 Remove the six screws from the Main Drive and then pull the Main Drive Ass y as shown below Screw Screw Screw Screw Screw Screw Main Drive Ass y ...

Page 77: ...9 Before disassembling it Remove the Front Cover Ass y Refer to 5 4 1 1 Remove the five screws from the HVPS 2 Unlatch the four Hooks in the direction of arrow as shown below 5 4 10 HVPS High Voltage Power Supply Screw Screw Screw Screw Screw HVPS Hook Hook Hook Hook ...

Page 78: ...Samsung Electronics Service Manual Disassembly and Reassembly 5 30 3 Unplug the one connector from the HVPS 4 Carefully remove the HVPS from the Main Frame HVPS Main Frame ...

Page 79: ...Disassembly and Reassembly Samsung Electronics Service Manual 5 31 5 The connectors are located as shown below To Main PBA HVPS ...

Page 80: ...fer to 5 4 3 Remove the Left Cover Refer to 5 4 5 1 Remove the five screws from the Bracket Conn and remove it as shown below 2 Unplug the all connectors and then remove the four screws from the Main PBA 5 4 11 Main PBA Screw Screw Screw Screw Screw Bracket Conn Screw Screw Screw Screw Main PBA with PCB Sub PCI NPC ...

Page 81: ...3 Remove the two screws securing the Bracket NPC from the Bracket Cont Lower and then remove the Main PBA with PCB Sub PCI NPC as shown below 4 Pull the PCB Sub PCI NPC from the Main PBA as shown below Screw Screw Bracket Cont Lower Bracket NPC Main PBA PCB Sub PCI NPC ...

Page 82: ...ectors are located Main PBA 6 The connectors are located PCB Sub PCI NPC CRUM BD CN21 CN100 CN200 TH_Fuser Temp_In LSU_LD HVPS1 HVPS2 Panel USB SCF Temp_Out SMPS n24V_EN_Out III BD BLDC DEVE YM PTB Drawer Con Driver To PCI NPC Main PBA Cover Open To Main PBA Line PCB Sub PCI NPC ...

Page 83: ... Left Cover Refer to 5 4 5 Remove the Main PBA Refer to 5 4 11 1 Remove the three screws from the Bracket Cont Lower and then remove it 2 Unplug the all connectors and remove the three screws from the PBA Sub Driver and then remove it as shown below 5 4 12 PBA Sub Driver Screw Screw Braket Cont Lower Screw Screw Screw Screw PBA Sub Driver ...

Page 84: ...sung Electronics Service Manual Disassembly and Reassembly 5 36 3 The connectors are located as shown below Exit Fan SMPS Step Motor Fan Fuser To Main PBA Sol_MP Sol_Pickup MP EMPT EMPT Feed PBA Sub Driver ...

Page 85: ...the Toner Cartridge K C M Y Refer to 5 3 3 Remove the Top Cover Ass y Refer to 5 4 7 Remove the Bracket Conn Refer to 5 4 11 1 Unplug the connector from the Main PBA 2 First release the Hook and then remove the CRUM Unit in the direction of arrow 5 4 13 CRUM Unit Main PBA CRUM BD 2 1 CRUM Unit Hook ...

Page 86: ...Samsung Electronics Service Manual Disassembly and Reassembly 5 38 3 Remove the PBA Sub DEVE_CRUM from the Cover CRUM BD as shown below PBA Sub DEVE_CRUM Cover CRUM BD ...

Page 87: ...ice Manual 5 39 Before disassembling it Remove the Top Cover Ass y Refer to 5 4 7 1 Remove the two screws from the SMPS and then pull the SMPS 2 Unplug the all connectors from the SMPS and then remove the SMPS as shown below 5 4 14 SMPS Screw Screw SMPS ...

Page 88: ...op Cover Ass y Refer to 5 4 7 Pull the SMPS Refer to 5 4 14 1 Remove the two screws securing the Holder AC Unit and then remove the Holder AC Unit in the direction of arrow 2 Unplug the Holder AC Unit connector from the SMPS as shown below 5 4 15 Holder AC Unit Screw Screw Holder AC Unit Holder AC Harness SMPS Connector Holder AC Unit ...

Page 89: ...ss y Refer to 5 4 7 Remove the Bracket Conn Refer to 5 4 11 Remove the SMPS Refer to 5 4 14 1 Remove the four screws from the Housing Middle Part and then remove it with Duct Left Ass y 2 Remove the two screws from the LSU 5 4 16 LSU Screw Screw Screw Screw Housing Middle Part with Duct Left Ass y Screw Screw LSU ...

Page 90: ...Samsung Electronics Service Manual Disassembly and Reassembly 5 42 3 Unplug the three connectors from the LSU as shown below 4 Remove the LSU in the direction of arrow LSU LSU LSU ...

Page 91: ...Before disassembling it Open the Right Cover Ass y Refer to 5 3 3 1 Unplug the Solenoid connector from the PBA Sub Driver 2 Remove the one screw from the Gear Cover and then remove it as shown below 5 4 17 MPF Unit MP Solenoid Connector PBA Sub Driver Screw Gear Cover ...

Page 92: ...ice Manual Disassembly and Reassembly 5 44 3 Remove the four screws from the MPF Unit and then remove it 4 Remove the one screw securing the Solenoid MP and then remove it Screw Screw Screw Screw MPF Unit MPF Unit Solenoid MP ...

Page 93: ...Samsung Electronics Service Manual 5 45 5 When if only remove the Pick up Unit first push the Idle toward the ends of shaft and take out the Pick up Unit in the direction of arrow as shown below 2 1 1 Idle Pickup Unit Pickup Unit ...

Page 94: ...bly 5 46 1 First turning over remove the Extension Spring using a Pincette as shown below 2 Pull the Housing M Pick up from the Bushing Feed and then remove it in the direction of arrow 5 4 18 Housing M Pick up Exension Spring Bushing Bushing Housing M Pickup ...

Page 95: ...ssembly Samsung Electronics Service Manual 5 47 NOTICE When you reassemble the Housing M Pick up make sure that the let and of the Housing M Pick up fits into the Pick up Shaft as shown below Housing M Pickup Pickup Shaft ...

Page 96: ...terns Much of this chapter is also included in the user s guide 6 1 Paper path and Paper jam 6 1 1 Paper path MPF Path MPF Path DEV Black DEV Yellow DEV Magenta DEV Cyan Exit Fan PTB MPF Feeder Waste Tank Fuser Color Regi Sensor Paper Charge Roll LSU 4Beam SMPS Cassette Path Cassette Fan Exit Fan PTB MPF Feeder Waste Tank Fuser Color Regi Sensor Paper Charge Roll LSU 4Beam SMPS Cassette Path Casse...

Page 97: ...ing edge of the paper has reached the feed sensor the feed sensor doesn t turn off fails to detect the trailing edge of the paper in a certain time After the leading edge of the paper has passed the feed sensor it doesn t reach the exit sensor in a certain time Exit senor is faulty and does not detect paper 3 Jam2 Jam in exit area After the leading edge of the paper has passed the trailing edge of...

Page 98: ... Electronics Service Manual 6 3 5 Jam MPF Paper could not be picked up from the MPF tray After pickup a paper has been fed but it doesn t reach the feed sensor in a certain time Feed sensor is faulty and does not detect paper MPF Path ...

Page 99: ...y fragments left inside the machine will cause it to jam again 6 2 1 Factors that cause paper to jam Too much paper is loaded in the cassette Paper in not loaded correctly in the cassette Duplex cover opened while printing Cassette removed while printing Incorrect thickness of paper used Incorrect size of paper used Cassette paper guides not correctly set loose or too tight Foreign object or other...

Page 100: ...handle on each cartridge in order to avoid touching this area Be careful not to scratch the surface of the paper transfer belt If you leave the access door open for more than a few minutes the OPC drum can be exposed to light This will cause damage to the OPC drum Close the access door should the installation need to be halted for any reason 3 Pull the tray open After you pull it all the way out l...

Page 101: ... the surface of the paper transfer belt f you leave the access door open for more than a few minutes the OPC drum can be exposed to light This will cause damage to the OPC drum Close the access door should the installation need to be halted for any reason 3 Close the access door firmly The printer will resume printing CAUTION If the access door is not completely closed the printer will not operate...

Page 102: ...t to scratch the surface of the paper transfer belt If you leave the access door open for more than a few minutes the OPC drum can be exposed to light This will cause damage to the OPC drum Close the access door should the installation need to be halted for any reason 4 After removing the jammed paper check for paper which may be jammed in other parts of the printer 5 After making sure that the ac...

Page 103: ...the OPC drum on the front of each toner cartridge with your hands or any other material Use the handle on each cartridge in order to avoid touching this area Be careful not to scratch the surface of the paper transfer belt If you leave the access door open for more than a few minutes the OPC drum can be exposed to light This will cause damage to the OPC drum Close the access door should the instal...

Page 104: ...aper check for paper which may be jammed in other parts of the printer 6 After making sure that the access door is open close the top cover Make sure that it is secure ly latched 7 Close the access door firmly The printer will resume printing CAUTION Do not touch the green surface the OPC drum ...

Page 105: ...istance removing the paper stop pulling and close the access door CAUTION Do not touch the fuser inside the inner cover It is hot and could cause burns The fuser s operat ing temperature is 180 C 356 F Take care when removing paper from the printer Do not touch the green surface the OPC drum on the front of each toner cartridge with your hands or any other material Use the handle on each cartridge...

Page 106: ...ver in Tray2 5 Open the inner cover of Tray2 6 Pull the jammed paper out in the direction shown To avoid tearing the paper pull it out gently and slowly 7 Close the two jam covers If you cannot find the jammed paper or if there is any resistance removing the paper stop pulling and continue ...

Page 107: ...front part of the tray slightly to release the tray from the printer 9 If you see the jammed paper remove the paper from the printer by gently pulling it straight out as shown below 10 Slide the tray back into the printer and close the two jam covers 11 Open the access door 12 After making sure that the access door is open Close the top cover ...

Page 108: ...d Adjustmens Samsung Electronics Service Manual 6 13 13 Close the access door firmly The printer will resume printing CAUTION If the top cover and access door are not completely closed the printer will not operate ...

Page 109: ...lay 2 Press the Enter button to access the Menu 3 Press the scroll button until you see Demo Page on the bottom line 4 Press the Enter button A demo page showing the printer s features and capabilities prints out 6 3 2 Printing a Configuration Page Print a demo page to make sure that the printer is operating correctly 1 Press the Menu button on the control panel until you see Information on the bo...

Page 110: ...several times until Ready appears in the display 6 4 2 Checking the Remaining Others You can check the level of each item 1 In ready mode press the Menu button on the control panel everal times until you see Setup on the bottom line of the display 2 Press the Enter button to access the menu 3 Press the scroll button until Maintenance displays on the bottom line 4 Press the Enter button 5 When Chec...

Page 111: ...ress the On Line Continue button the printer goes off line Offline The printer is off line and cannot print If you press On Line Continue the printer switches to on line Processing The printer is printing If you want to cancel printing press Cancel Sleeping The printer is in Power Save mode using less power When a print job is received from the computer or if any button is pressed the printer swit...

Page 112: ...ge slot a corresponding lamp turns on Install the toner cartridge into each proper cartridge slot When a toner cartridge is low a corresponding lamp indicating the color of the toner cartridge blinking Order a new toner cartridge You can Temporarily improve print quality by redistributing the toner This button is available only with the CLP 600N Press to enter menu mode In menu mode press to scrol...

Page 113: ...ly the printer is receiving data from the computer When the light blinks quickly the printer is receiving and printing data Check the display message or SmartPanel for details on the meaning of the error message A minor error has occurred and the printer is waiting for the error to be cleared Check the display message or SmartPanel When the problem is cleared the printer resumes printing If you wa...

Page 114: ...ess the Enter button to save your input or selection An asterisk appears next to the selection on the display indicating that it is now the default 8 To exit the menu press the Upper Level button repeatedly or the Cancel button After 60 seconds of inactivity no key has been pressed the printer automatically returns to ready mode NOTE Print settings made from the printer driver override the setting...

Page 115: ...iate roller No Roller Defective image Typical defect 1 OPC Drum 75 40 mm white and black spot 2 Charge Roller 26 70 mm white black spot and periodic band 3 Supply Roller 42 40 mm periodic band 4 Developing Roller 27 00 mm white spot horizontal black band 5 Transfer Roller 43 90 mm periodic band 6 Gap ring 39 00 mm periodic band 7 Pressure Roller 114 6 mm white black spot 1 OPC drum LSU 3 Supply ro...

Page 116: ...displayed c Press the Enter key d Enter Access Key appears in the display Press the cancel key twice Note There are a number of other test modes Only EDC Test and Panel Tests should be used by service engineers all other functions are for factory use only 6 6 1 1 Functions of the keys on the Panel and how to use them Key Function Description On Line Not used Cancel Not used Menu Menu Display Top M...

Page 117: ... Empty Side Cover Trya2 Cover All Actuators MP Pickup Tray1 Pickup Tray2 Pickup K Dev Clutch LSU Scan Motor Yellow Laser Magenta Laser Cyan Laser Black Laser Charger Yellow Dev DC Magenta Dev DC Cyan Dev DC Black Dev DC Yellow Dev AC Magenta Dev AC Cyan Dev AC Black Dev AC Yellow Tr Magenta Tr Cyan Tr Black Tr Paper Charger Paper Charger Test Print Select Tray Select Pattern Print Pattern Print Me...

Page 118: ...l Motor Test is displayed b Press the Enter key to select this function c Press the or key until you see the name of the motor you wish to test d Press the Enter key to run the test The test is stopped by pressing the Upper Level key e Pressing the Upper Level key when the test is already stopped will return to step c above f Pressing the Upper Level key again will return to the EDC main menu ...

Page 119: ... Solenoid Test is displayed b Press the Enter key to select this function c Press the or key until you see the name of the clutch or solenoid you wish to test d Press the Enter key to run the test The test is stopped by pressing the Upper Level key e Pressing the Upper Level key when the test is already stopped will return to step c above f Pressing the Upper Level key again will return to the EDC...

Page 120: ... displayed b Press the Enter key to select this function c Press the or key until you see the name of the sensor you wish to test d Press the Enter key to display the sensor status If the sensor actuator is moved the displayed status will change to reflect the new sensor position e Pressing the Upper Level key will return to step c above f Pressing the Upper Level key again will return to the EDC ...

Page 121: ...st d Press the Enter key to run the test The test is stopped by pressing the Upper Level key e Pressing the Upper Level key when the test is already stopped will return to step c above f Pressing the Upper Level key again will return to the EDC main menu The LSU Motor Lock Time is a maximum 15 seconds depending on the environment It may take over 15 seconds until the Succeed or Failed message is d...

Page 122: ...h color You can also print the EDC Mode Menu Map How to operate Explore the menu until Test Print message is displayed on LCD Press Enter key to select sub items In the Select Tray menu select paper tray from which paper is fed In the Select Pattern menu choose test pattern If Print Pattern is selected printing starts For safety after printing a test pattern if you need to return to EDC mode turn ...

Page 123: ...ss the or key to select the appropriate Duty Cycle and press Enter to start the test The test is stopped by pressing the Upper Level key The display shows the acceptable range for this setting column 4 in the table below The mid range nominal voltage is shown in column 3 in the table below e Pressing the Upper Level key when the test is already stopped will return to step c above f Pressing the Up...

Page 124: ...tempting to repair the printer first obtain a detailed description of the problem from the customer OP Panel ON Refer to 7 1 1 Basic Check List Print Printing guality is normal END Ready or Power Save Indicate Error Message Power On No Power LCD Module Main PBA Refer to 7 5 Error Message Refer to 7 2 Solution of Image Problem ...

Page 125: ...he message on the LCD Panel a standard error message Refer to section 7 5 3 Check the Paper Path Is there a Paper Jam Remove any paper fragments caught in the paper path Refer to section 7 3 Paper Jam occurs repeatedly at a specific point in the Paper Path Dismantle the machine and carefully inspect the region where the jam occurs Especially check if paper fragments are caught in the Fuser 4 Print...

Page 126: ...erature and humidity of the surroundings are within specification If necessary move the printer 3 Ensure that the printer is position away from any air conditioning or other heating or cooling equipment Also ensure that is not positioned in a direct draft from any air conditioning fan or open window If necessary move the printer 4 Ensure the printer is not positioned in direct sunlight If it is un...

Page 127: ...s see section 7 4 The printer calculates the working time and quantity of output for each component and saves this information 1 The Working time for each component OPC Drum Toner Cartridge Image Transfer Belt Fuser Unit is measured every 30 seconds when the Transport Motor and Fusing Contact Motor are active 2 In order to calculate the number of images printed 1 is added to the appropriate counte...

Page 128: ...clean the PTB contacts Re seat the PTB Unit Replace PTB Unit Check the connectors on the LSU Unit and main PWA are properly inserted Replace the LSU Unit cables or MAIN PWA as required Check all HV contacts and cables Replace the HVPS No Image Cause Sequence of Treatment OPC Drum BIAS contacts dirty or not mak ing good contact Charge Voltage of the OPC Drum is unstable Clean Drum contacts Replace ...

Page 129: ...s Replace the appropriate Toner Cartridge Ensure TDC process is enabled If problem persists replace the Toner Cartridge Replace the appropriate Toner Cartridge Ensure TDC process is enabled If problem persists replace the Toner Cartridge Foggy back ground Cause Sequence of Treatment Poor toner transfer to OPC one color only Poor toner transfer to OPC al colors Poor toner transfer to PTB Unit PTB B...

Page 130: ...ge on the PTB Unit Toner Cartridge is installed incorrectly Individual color layers offset Replace the Toner Cartridge Re install or replace the PTB Unit Re set the Toner Cartridge Replace PTB Unit Offset Image Cause Sequence of Treatment Problem transferring intermediate images to the PTB Contamination of the Paper Path Problem transferring intermediate image onto paper Check and clean PTB contac...

Page 131: ...uence of Treatment Uneven contact between OPC and PTB or between PTB and T2 roller Uneven color may occur when a toner cartridge has just been installed Re install or replace the PTB Unit Check T2 roller solenoid and cam operation Make test printing a couple of times Uneven Color Density Cause Sequence of Treatment Moisture or wet paper Creases in paper Fault occurs in the MPF Tray Printing only E...

Page 132: ... Toner cartridge Line repeats every 1 2 mm Replace the LSU Unit Random line spacing Replace the OPC Drum Lateral Lines Cause Sequence of Treatment Contamination or damage to rollers Measure distance between lines Laser Unit damaged Damage or contemination of OPC drum Refer to Table of Circumferences of Rollers Mark in same position on every page Replace PTB Unit Replace Toner Cartridge Mark every ...

Page 133: ... 7 3 1 Top Margin Error 7 3 Paper Feeding Problems and Troubleshooting MPF Path Check and Cause Solution 1 Check the Feed Solenoid or Pick Up using EDS Mode 2 Check that the Separator Pad has not become loose 3 Check if the surface of the Pick Up Roller is clean 4 Check the Feed Sensor is not sticking by using the EDC Mode When JAM 0 occurs even though the paper feeds into the printer 1 Replace th...

Page 134: ... Jam 2 occurs after the paper is completely fed out of the printer This can happen if the actuator sticks open or is slow to close 2 Paper is rolled into the Fuser Accordion folding occurs repeatedly Fuser temperature is too high due to failure or other abnormal conditions If the Heat Roller or Pressure Roller is conteminated hard because of Toner 3 If there are Accordion paper folds inside the Fu...

Page 135: ...nd Main PBA if the Bearing Gear is melted 7 3 5 Multi Feeding Symptoms Multiple sheets of paper are picked up and fed simultaneously Check and Cause Solution 1 Check the On Off operation of the pick up Solenoid using the EDC Mode 2 Check the Friction Pad surface for dirt or other conta mination 3 Check that the paper is not creased folded or curved 4 Check that the Paper Guide in the cassette is p...

Page 136: ...ostat is open circuit otherwise replace heat lamps as required 2 Replace broken thermistor or cables as necessary 3 Replace the main PBA id the overheat circuit is faulty 4 Replace the Fuser 7 4 2 LSU Error Symptoms Engine LSU Error displayed on the LCD Panel Check and Cause Solution 1 Check the LSU Connector 2 Check the LSU Motor 3 Check the HSYNC signal 4 Check the Deve Cover Micro switch 1 Repl...

Page 137: ... empty Check and Cause Solution 1 Check for a broken or distorted paper empty sensor actuator Check that the actuator is not jammed 2 Check the sensor connectors and cable harness Ensure that a signal reaches the main PBA 3 Use the EDC mode to test the actuator 1 Replace the Paper Empty Sensor actuator 2 Replace the harness 3 Replace the Sensor Board 7 4 6 Cover Open Symptoms LCD displays Cover Op...

Page 138: ... when printing Jam 0 is displayed Check and Cause Solution 1 Check if the Motor Harness or Motor PCB is broken or not 2 Test the Motor using EDC Mode 1 Replace the Motor or Motor Harness 2 Replace the Main PBA 7 4 9 No Power Symptoms Power is not supplied to the set or the LCD display is not on Check and Cause Solution 1 Check the power supply input and DC voltage output from the SMPS Check the fu...

Page 139: ...LCD Panel Check and Cause Solution 1 Low Toner is displayed when under 500page or less toner remains in any of the cartridges 2 Check the condition of the contacts on the DEVE PBA 1 Using the keypad check which toner is empty and replace the Toner Cartridge Replace the Toner Joint PBA Replace the Main PBA 7 4 12 Replace Toner CART Symptoms LCD displays Ready Replace CART Check and Cause Solution 1...

Page 140: ...n Close the top cover or access door firmly Color Toner Empty The corresponding toner cartridge in your printer is empty and the printer does not operate Replace the corresponding toner cartridge with a new one Engine Fuser Low Heat Error The temperature in the fuser is abnormally low Unplug the power cord and plug it in again Engine Fuser Over Heat Error The temperature in the fuser is abnormally...

Page 141: ...to color registration is very small so that the printer does not recognize the toner during auto color registration Replace the toner cartridge s with a new one Main Motor Error A problem has occurred in the development motor of the printer Unplug the power cord and plug it in again Memory Overflow The printer does not have enough memory to print the current job An error has occurred in the firmwa...

Page 142: ...e soon When Replace Fuser appears on the display replace the fuser unit Replace MP Pick roller The life span of the MP pickup roller has expired Check the MP pickup roller life period or replace pickup roller Replace Transfer Belt The life span of the paper transfer belt has expired Replace the paper transfer belt with a new one Replace Transfer Belt Soon The life span of the paper transfer belt w...

Page 143: ...ng to a company standard The information below will help you to understand the part number format and assist when ordering spare parts This format is used throughout Samsung on all product ranges Typically it is used for small components and electronic parts This format is controlled by individual Samsung Divisions and is used on specific products typically for mechanical parts Type 2 format part ...

Page 144: ...rts List 8 2 8 1 Main 0 2 1 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 18 1 18 2 18 3 18 4 19 5 20 21 22 23 20 24 25 2 25 25 1 27 27 1 27 2 28 29 30 31 32 33 34 36 36 1 36 2 37 38 38 1 38 2 39 41 40 5 42 43 44 12 CLP 600 35 CLP 600N 45 26 ...

Page 145: ...37A ELA UNIT DUCT LEFT CLP 600 SEC EXPORT E0012 SA 7 1 18 1 JC67 00072A DUCT _M_FUSER LOWER CLP 600 ABS V0 T2 0 D0002 SNA 7 1 18 2 JC67 00073A DUCT _M_FUSER UPPER CLP 600 ABS V0 T2 0 D0003 SNA 7 1 18 3 JC31 00012C FAN DC INVERTER AD0624HS A76GL SCX 6345 SA 7 1 18 4 JC72 01368A SPONGE DUCT CLP 600 POLYESTERE FOAM T2 S0017 SNA 7 1 19 JC61 01003A FRAME P REAR CLP 600 SECC T1 0 W22 F0013 SNA 7 1 20 65...

Page 146: ...COVER TOP CLP 600 SEC EXPORT M0006 SA 7 1 38 JC97 02242A MEA HOU COVER REAR CLP 600 SEC EXPORT M0002 SA 7 1 38 1 JC63 00575A COVER _M_REAR CLP 600 HIPS 2 5 464 9 437 C0036 SNA 7 1 38 2 JC63 00192B COVER M MAIN REAR DUMMY CLP 600 HIPS W C0043 SA 7 1 39 JC97 02191A MEA HOU COVER RIGHT SA 7 1 40 JC97 02192A MEA UNIT CASSETTE CLP 600 SEC EXPORT M0009 SA 7 1 41 CLP 600S5 SCF UNIT SNA 7 1 42 6043 001097...

Page 147: ...Exploded Views Parts List Service Manual 8 5 8 2 Front Cover 0 0 1 2 3 4 5 7 9 6 8 1 2 5 6 3 4 9 CLP 600N CLP 600 ...

Page 148: ...Front Cover Parts List CLP 600N SA Service Available O Service available X Service not available 7 2 0 JC96 03490A ELA HOU COVER F LCD SA 7 2 1 JC63 00581A COVER _M_DECO CLP 600 HIPS 2 5 462 0 350 C0025 SA 7 2 2 JC63 00582A COVER _M_FRONT CLP 600 ABS 3 0 429 0 221 C0030 SA 7 2 3 JC63 00613A COVER M_OP FRAME LCD CLP 600N HIPS T2 5 SA 7 2 4 JC63 00642A SHEET COVER OP LCD CLP 600 PC SHEET T0 5 S0011 ...

Page 149: ...Exploded Views Parts List Service Manual 8 7 8 3 Top Cover 0 1 2 3 4 5 6 7 8 ...

Page 150: ...VER _M_STACKER CLP 600 ABS T2 5 W119 5 C0040 SA 7 3 3 JC63 00590A COVER _M_VENT CLP 600 HIPS T2 5 W215 0 L C0042 SNA 7 3 4 JC63 00578A COVER _M_EXIT CLP 600 HIPS 2 5 370 0 198 C0029 SNA 7 3 5 JC63 00579A COVER _M_AIR DUCT CLP 600 PC GF20 2 5 3 C0024 SA 7 3 6 JC63 00580A COVER _M_ACTUATOR SENSOR CLP 600 HIPS 2 C0023 SNA 7 3 7 JC66 00798A LEVER _M_ACTUATOR SENSOR CLP 600 POM T2 L0011 SA 7 3 8 JC61 0...

Page 151: ...Exploded Views Parts List Service Manual 8 9 8 4 Right Cover 0 1 2 2 6 2 1 2 2 2 3 2 4 2 5 2 7 2 7 3 6 4 5 7 8 9 10 7 8 11 12 13 14 5 15 7 17 17 18 19 7 16 20 21 2 8 ...

Page 152: ...6107 001206 SPRING TS SUS304 WPB BLACK PI1 5 D10 L5 S0043 SNA 7 4 6 JC61 01057A HOLDER _M_UPPER R CLP 600 HIPS HB T2 5 W H0018 SNA 7 4 7 6107 001247 SPRING CS STS304 WPB PI1 D8 L43 ID S0034 SNA 7 4 8 JC61 01053A GUIDE _M_SUPPORTER UPPER CLP 600 HIPS HB G0052 SNA 7 4 9 JC72 01082A PMO COVER DUP LOCKER R CLP 500 POM WHITE P0037 SA 7 4 10 JC64 00178A LOCKER _M_PTB REAR CLP 600 POM WHT HB L0017 SA 7 4...

Page 153: ...Exploded Views Parts List Service Manual 8 11 8 5 Base Frame 0 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 15 16 17 ...

Page 154: ...HOUSING M PICK UP MP ML 2150 PC ABS H0025 SA 7 5 7 JC66 00050A CAM CATCH ML 9400W POM 34 Æ Ø18 Æ Ø7 WHITE S C0004 SA 7 5 8 JC96 03332A ELA UNIT MPF CLP 600 SEC EXPORT E0018 SA 7 5 9 JC61 01147A GUIDE _M_PAPER MP CLP 600 HIPS T3 0 W234 G0043 SNA 7 5 10 JC61 40001A FOOT ML80 ML 80 NBR GRAY F0003 SA 7 5 11 JC63 00175A COVER SCREW LOCKING MP CLP 500 POM C0050 SA 7 5 12 JC61 01016A PLATE P GROUND SCF M...

Page 155: ...Service Manual 8 13 8 6 Main Frame 0 1 2 3 4 5 6 7 8 8 1 8 2 9 10 11 12 13 14 14 1 14 2 15 15 1 15 2 15 3 15 4 15 5 15 6 16 17 17 1 17 2 17 3 17 4 17 5 18 19 18 20 21 22 23 23 1 23 4 23 5 24 25 26 27 28 29 30 31 31 17 23 2 23 3 ...

Page 156: ... JC70 00508A ELECTRODE HV F CLP 600 SUS304WPB ÕO5 L32 E0026 SA 7 6 15 3 JC61 01010A GUIDE _M_TERMINAL CH CLP 600 ABS 2 0 15 G0053 SA 7 6 15 4 JC97 01401A MEA UNIT TERMINAL TR ML 5000A SAMSUNG KO SA 7 6 15 6 JC70 00513A ELECTRODE HV E CLP 600 SUS304WPB ÕO5 L32 E0025 SA 7 6 16 JC61 01264A SPRING ETC OPC F CLP 600 SUS304 1 5 6 5 S0026 SA 7 6 17 JC97 02403A MEA UNIT DEV TERMINAL CLP 600 SEC EXPORT M00...

Page 157: ...F HARNESS MP_1 CLP 600 CBF HARNESS UL1 C0018 SA 7 6 27 JC61 01020A PLATE P GROUND FUSER CLP 600 SUS304 T0 2 P0023 SNA 7 6 28 JC39 00302A CBF HARNESS 100M_GND CLP 500 1 PIN 5 C0007 SA 7 6 29 JC61 01267A SPRING ETC OPC R CLP 600 SUS304 1 5 6 5 S0027 SA 7 6 30 JC61 01014A PLATE P GROUND OPC CLP 600 SECC T0 5 W15 P0024 SNA 7 6 31 JC61 01015A PLATE P GROUND DRIVE CLP 600 SUS304 T0 2 P0022 SNA No SEC Co...

Page 158: ...ws Parts List 8 16 8 7 Fuser 22 26 0 1 2 3 4 5 6 7 8 9 10 8 9 11 8 9 8 9 9 9 12 13 14 16 17 17 18 19 20 21 23 23 24 25 26 27 28 29 30 31 30 31 33 34 35 36 37 38 39 40 41 42 43 41 42 45 44 44 46 47 48 49 50 51 52 53 54 54 15 32 32 ...

Page 159: ...7 20 4712 001027 THERMOSTAT 125 250VAC 15 7 5A 170 5C 0C T0002 SA 7 7 21 JC70 00488A ELECTRODE P TERMINAL L CLP 600 C5210P T0 E0027 SA 7 7 22 JC70 00489A ELECTRODE P TERMINAL R CLP 600 C5210P T0 E0028 SA 7 7 23 JC39 00506A CBF HARNESS FUSER1 CLP 600 CBF HARNESS U C0012 SA 7 7 24 JC39 00444A CBF HARNESS FUSER2 CLP 600 CBF HARNESS U C0013 SA 7 7 25 JC92 01752A PBA SUB NEW_FUSER CLP 600 SEC KOREA 13 ...

Page 160: ...EL R LV FUSER COMMON PVC 110V L0006 SNA 7 7 48 JC63 00592A COVER _M_SIDE L CLP 600 PET GF30 T2 5 W C0038 SNA 7 7 49 JC63 00593A COVER _M_SIDE R CLP 600 PET GF30 T2 5 W C0039 SNA 7 7 50 JC61 01063A FRAME _M_LOWER FUSER CLP 600 PET GF30 B F0006 SNA 7 7 51 JC61 01066A GUIDE _M_INPUT CLP 600 PET GF30 5V T3 0 G0041 SNA 7 7 52 JC61 01069A BRACKET P GUIDE FRAME CLP 600 SECC T0 8 B0010 SNA 7 7 53 JC63 006...

Page 161: ... Manual 8 19 8 8 Main Drive 0 1 3 3 4 5 6 6 7 8 9 14 10 11 12 13 13 12 10 15 16 17 16 18 15 16 17 16 19 14 15 15 20 21 20 14 16 22 16 14 23 24 25 26 27 28 28 29 29 30 31 32 33 34 13 35 9 36 9 36 37 9 35 13 34 33 38 39 40 2 14 14 14 37 ...

Page 162: ...0 6 G0018 SA 7 8 19 JC66 00752A GEAR _M_FEED DRV_Z42 CLP 600 POM M0 6 Z4 G0006 SA 7 8 20 JC66 00832A SHAFT OPC DRIVE C M CLP 600 SUM24L L58 7 S0007 SNA 7 8 22 JC66 00753A GEAR _M_IDLE_Z79 CLP 600 POM M0 6 Z79 G0013 SA 7 8 23 JC66 00754A GEAR _M_RDCN FEED1_Z69 CLP 600 POM M0 6 G0020 SA 7 8 24 JC66 00833A SHAFT FEED DRIVE CLP 600 SUM24L L50 5 S0003 SNA 7 8 25 JC61 00426A BUSH 8 5 ML 9400W NTN B F8 1...

Page 163: ...Exploded Views Parts List Service Manual 8 21 8 9 MPF 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 19 24 14 25 26 27 28 29 26 30 31 32 33 34 35 36 37 38 2 3 ...

Page 164: ...047A BRACKET P GEAR TRAY CLP 600 SECC T1 2 W5 B0009 SNA 7 9 18 JC66 00771A GEAR _M_IDLE PICKUP CLP 600 POM M0 8 SPU G0010 SA 7 9 19 6044 000125 RING E ID4 OD9 T0 6 PASS STSC R0004 SA 7 9 20 JC66 00769A GEAR _M_MP FEED CLP 600 POM M0 8 SPUR Z1 G0014 SA 7 9 21 JC61 01127A HOLDER _M_CLUTCH GEAR CLP 600 POM ID6 0 H0005 SA 7 9 22 JC66 00770A GEAR _M_IDLE FEED CLP 600 POM M0 8 SPUR G0009 SA 7 9 23 JC66 ...

Page 165: ...oded Views Parts List Service Manual 8 23 8 10 Pick Up 0 1 2 3 4 5 6 7 8 8 9 10 11 11 10 12 13 14 4 3 5 15 16 5 5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 24 25 27 30 30 31 32 33 34 35 36 37 35 38 39 40 S1 ...

Page 166: ...P 600 POM T1 3 ID6 H0010 SA 7 10 18 6107 001249 SPRING CS SUS304 WPB PI0 5 D8 8 L6 S0038 SNA 7 10 19 JC66 00774A GEAR M REGI CLP 600 POM M0 8 Z19 NTR G0033 SA 7 10 20 JC61 01128A HOLDER _M_GEAR REGI CLP 600 POM T1 3 ID6 H0010 SA 7 10 21 JC61 01039A FRAME M PICK UP CLP 600 PC ABS YGP 5001A F0010 SNA 7 10 22 JC92 01661A PBA SUB FCF_EMP_SENSOR CLP 600 SEC KOREA P0004 SA 7 10 23 JC61 01049A PLATE P GR...

Page 167: ...Exploded Views Parts List Service Manual 8 25 8 11 Guide Paper 0 1 2 3 4 4 4 5 6 7 8 9 10 11 ...

Page 168: ...00 POM BLACK C P0035 SA 7 11 4 6044 000125 RING E ID4 OD9 T0 6 PASS STSC R0004 SA 7 11 5 JC61 01021A PLATE P GND FEED ROLLER CLP 600 SUS304 T P0020 SNA 7 11 6 JC61 00423A BUSH 6_D ML 9400W BEARING OIL NTR B0025 SA 7 11 7 JC61 01128A HOLDER _M_GEAR REGI CLP 600 POM T1 3 ID6 H0010 SA 7 11 8 6107 001249 SPRING CS SUS304 WPB PI0 5 D8 8 L6 S0038 SNA 7 11 9 JC66 00773A GEAR _M_FEED CLP 600 POM M0 8 Z27 ...

Page 169: ...Exploded Views Parts List Service Manual 8 27 8 12 Cassette Unit 0 1 2 3 4 5 6 7 8 9 10 9 11 11 12 13 14 15 16 17 14 15 18 19 20 14 15 14 15 ...

Page 170: ...EL R CASSETTE COMMON KOREA YUPO T0 2 L0004 SNA 7 12 9 6107 001200 SPRING CS SUS304 WPB PI0 85 D21 85 L55 S0039 SNA 7 12 10 JC61 01030A PLATE P KNOCK UP CLP 600 SECC T1 0 206 2 P0027 SNA 7 12 11 JC61 01129A PLATE KNOCK UP PAD CLP 600 URETHANE SPON P0017 SNA 7 12 12 JG66 40003A GEAR PINION SF4000 POM WHT M1 Z16 G0035 SA 7 12 13 JC61 01027A GUIDE P SIDE LEFT CLP 600 SECC T1 2 52 5 G0060 SNA 7 12 14 6...

Page 171: ...Exploded Views Parts List Service Manual 8 29 8 13 Cassette SCF Option Cassette 0 1 2 3 4 5 5 6 7 7 8 9 10 11 12 13 14 15 15 14 16 17 18 19 14 15 14 15 ...

Page 172: ...R PLATE LOCKER L MLC 500 SUS301 CSP T0 5 SNA 7 13 9 JC70 00378A IPR PLATE LOCKER R MLC 500 SUS301 CSP T0 5 SNA 7 13 10 JC33 00007A SOLENOID PICK UP SCX 5100 DC 24V 80 36 5 17 7 1 2 300MA SA 7 13 11 JC70 11028A IPR GROUND TOP ML 6000 SUS304CSP3 4H T0 2 SA 7 13 12 JC61 01087A GUIDE P SIDE LEFT SCF CLP 600 SECC T1 2 W121 2 L112 4 SNA 7 13 13 JC61 01031A PLATE P FINGER LEFT CLP 600 SUS T1 2 71 1 21 0 ...

Page 173: ...Exploded Views Parts List Service Manual 8 31 8 14 SCF Option Cassette 1 0 2 3 4 5 6 6 7 8 9 11 10 12 13 14 15 16 17 18 19 20 ...

Page 174: ... 14 8 JG66 40003A GEAR PINION SF4000 POM WHT M1 Z16 SA 7 14 9 JC61 01037A STOPPER M GUIDE SIDE CLP 600 POM OD12 0 20 0 NTR M90 44 SA 7 14 10 JG61 70531A SPRING ETC LOCKER PLATE SF6000 STS304WPB D4 0 33 3 33 3 SA 7 14 11 JC72 41210A PMO LOCKER PLATE ML 6000 POM WHT HB SA 7 14 12 1 JC61 01087A GUIDE P SIDE LEFT SCF CLP 600 SECC T1 2 W121 2 L112 4 SNA 7 14 12 2 JC61 01031A PLATE P FINGER LEFT CLP 600...

Page 175: ...Exploded Views Parts List Service Manual 8 33 8 15 Guide Upper SCF Option Cassette 0 1 2 3 4 5 6 7 8 9 10 11 12 13 8 7 14 15 8 16 ...

Page 176: ... 600 HIPS HB T2 5 W350 8 L74 0 G71312 HR1360T SNA 7 15 3 JC72 00659A PMO IDLE ROLLER SCF16 ML 7250 DIA15 POM WHITE HB SA 7 15 4 JC72 00658A PMO BUSH IDLE ROLL SCF16 ML 7250 DIA9 POM WHITE HB SA 7 15 5 6107 001222 SPRING CS SUS304WPB ZN PLATE PI0 4 D3 8 D4 8 L25 SA 7 15 6 JC72 00660A PMO HOLDER IDLE ROLL16 ML 7250 ABS BLACK 81 17 V0 SA 7 15 7 JC63 00597A COVER M GUIDELOWERSCF CLP 600 HIPS T2 5 W227...

Page 177: ...Exploded Views Parts List Service Manual 8 35 8 16 Guide Lower SCF Option Cassette 0 1 2 3 4 5 6 7 8 ...

Page 178: ... 6 NI SNA 7 16 15 JC66 40955A GEAR FEED SCF ML 6000 POM WHT HB SA 7 16 16 JC72 41364A PMO BUSHING_P U MP ML 6100 POM BLACK CF 620 SA JC97 02211A MEA UNIT MAIN FRAME CLP 600 SEC EXPORT SA 1103 001211 IC EEPROM 24C16 2Kx8Bit DIP 8P 10 16x7 1 SA 2401 001946 C AL 330uF 20 50V GP TP 10x16 5mm SA 2801 004451 CRYSTAL UNIT 31 00504519MHZ 50PPM 49 S 4 SA 3501 001263 RELAY POWER 5V 530mW 10000mA 1FormA 7mS ...

Page 179: ...T CMOS SOP SA 1105 001384 IC DRAM K4S561632 256MBIT 4X4MX16BIT T SA 1202 000164 IC VOLTAGE COMP 393 SOP 8P 150MIL DUAL SA 1203 002454 IC POSI FIXED REG FAN1117A TO 252 3P 25 SA 2007 000067 R CHIP 15Kohm 1 1 10W TP 1608 SA 2007 000071 R CHIP 22ohm 5 1 10W TP 1608 SA 2007 000079 R CHIP 1 8Kohm 5 1 10W TP 1608 SA 2007 000080 R CHIP 2Kohm 5 1 10W TP 1608 SA 2007 000083 R CHIP 3Kohm 5 1 10W TP 1608 SA ...

Page 180: ...ACT 12V 50mA 160gf 6x6mm SPST SA 3711 000840 HEADER BOARD TO CABLE BOX 30P 2R 2MM STR SA 3711 003942 HEADER BOARD TO CABLE BOX 2P 1R 2mm STRA SA 3711 004349 HEADER BOARD TO CABLE BOX 3P 1R 2MM STRA SA 3711 004487 HEADER BOARD TO BOARD BOX 80P 2R 0 8MM S SA 3722 001319 JACK MODULAR 8P 8C STANDARD Y ANGLE INVE SA 6003 000269 SCREW TAPTITE BH S M3 L6 ZPC YEL SW SA 6003 001086 SCREW TAPTITE BH B M3 L1...

Page 181: ... R CHIP 30Kohm 5 1 10W TP 1608 SA 2007 000098 R CHIP 56Kohm 5 1 10W TP 1608 SA 2007 000113 R CHIP 33ohm 5 1 10W TP 1608 SA 2007 000134 R CHIP 33Kohm 5 1 10W TP 1608 SA 2007 000287 R CHIP 100OHM 1 1 10W TP 1608 SA 2007 000475 R CHIP 1Mohm 1 1 10W TP 1608 SA 2007 000539 R CHIP 200ohm 5 1 10W TP 1608 SA 2007 000608 R CHIP 240ohm 5 1 10W TP 1608 SA 2007 000839 R CHIP 39ohm 5 1 10W TP 1608 SA 2007 0009...

Page 182: ... CLP 500 PBT GF30 BLA Z2607 SA JC73 00226A RUBBER PICK UP CLP 600 EPDM IR 30 GR SA JC96 02686B ELA UNIT ROLLER P UP MP ML 3560 XEROX SE K3144 SA JC97 02150A MEA UNIT REGI CLP 600 SEC EXPORT SA 1103 001183 IC EEPROM 24C04 512x8 SOP 8P 5x4mm 2 5 5 SA 6003 000196 SCREW TAPTITE PWH B M3 L10 NI PLT SWRC SA JC39 00420A CBF HARNESS FEED CLP 600 CBF HARNESS UL1 SA JC39 00427A CBF HARNESS DEVE_IF CLP 600 C...

Page 183: ...Block Diagram Samsung Electronics Service Manual 9 1 9 9 9 Block Diagram 9 1 System Block Diagram ...

Page 184: ...Samsung Electronics Service Manual Block Diagram 9 2 9 2 16ppm Block Diagram ...

Page 185: ...Block Diagram Samsung Electronics Service Manual 9 3 9 3 GID H W Block Diagram ...

Page 186: ...Samsung Electronics Service Manual Block Diagram 9 4 9 4 N C Wireless Block Diagram ...

Page 187: ...connector CN14 CN28 CN202 CN201 CN8 CN2 CON1 ATTR CN22 CN23 CN13 CN12 CN11 CN9 CN10 CN7 CN8 CN6 CN2 CN13 CN3 CN1 CN18 CN15 CN100 CN204 CN101 CN26 CN9 CN203 21 7 22 T1 CMYK DEV CMYK Charger CMYK Supply CMYK Paper Roller T1 Roller DEV Roller Charger Roller Supply Roller 1 6 3 2 4 5 23 24 25 26 27 28 CRUM BELT I F C B SMPS HVPS CON71 CON51 CON51 CON52 CON53 CON01 8 9 10 DEV YMC BLDC MOTOR 11 12 Senso...

Page 188: ...SIC RELAY GND 24V_EN On Off 24V_1 24V_2 24V_3 5V 24VF_2 24VF_2 24VF_3 24VF 5V Cover S W 24VF OPC BLDC motor Driver board DEVE BLDC motor HVPS board LSU unit SCF option Clutch Motor Clutch Main Board SMPS Feed OPC Y M C K Step motor Fuser Deve K Pickup MP Pickup Fan1 Fan2 Deve Y M C 1 Clutch Deve K ...

Page 189: ...Connection Diagram Samsung Electronics Service Manual 10 3 10 3 Main SMPS ...

Page 190: ...Samsung Electronics Service Manual Connection Diagram 10 4 10 4 Main Driver HVPS 28 pin ...

Page 191: ...Connection Diagram Samsung Electronics Service Manual 10 5 10 5 Main Driver HVPS 8 pin ...

Page 192: ...Samsung Electronics Service Manual Connection Diagram 10 6 10 6 Main Driver DF11 28 pin ...

Page 193: ...Connection Diagram Samsung Electronics Service Manual 10 7 10 7 Main System thermistor 2 pin ...

Page 194: ...Samsung Electronics Service Manual Connection Diagram 10 8 10 8 Main SET CTD CR CRUM sensor ...

Page 195: ...Connection Diagram Samsung Electronics Service Manual 10 9 10 9 Main Temp Hum sensor 4 pin ...

Page 196: ...Samsung Electronics Service Manual Connection Diagram 10 10 10 10 Main LSU 24 pin ...

Page 197: ...Connection Diagram Samsung Electronics Service Manual 10 11 10 11 Main LSU 5 pin motor ...

Page 198: ...Samsung Electronics Service Manual Connection Diagram 10 12 10 12 Main LSU 24 pin idea mock up SET ...

Page 199: ...Connection Diagram Samsung Electronics Service Manual 10 13 10 13 Joint LSU 6 pin idea mock up SET ...

Page 200: ...Samsung Electronics Service Manual Connection Diagram 10 14 10 14 Main BLDC 10 pin ...

Page 201: ...Connection Diagram Samsung Electronics Service Manual 10 15 10 15 Driver OPC Step motor 8 pin ...

Page 202: ...Samsung Electronics Service Manual Connection Diagram 10 16 10 16 Driver Exit FCF Empt Feed sensor ...

Page 203: ...Connection Diagram Samsung Electronics Service Manual 10 17 10 17 Driver MP Empt sensor ...

Page 204: ...Samsung Electronics Service Manual Connection Diagram 10 18 10 18 Main OP Panel 5 pin ...

Page 205: ...Connection Diagram Samsung Electronics Service Manual 10 19 10 19 Main Deve CRUM I F 3 pin ...

Page 206: ...Samsung Electronics Service Manual Connection Diagram 10 20 10 20 SMPS 24V micro switch 2 pin ...

Page 207: ...Connection Diagram Samsung Electronics Service Manual 10 21 10 21 Main SMPS Fuser Drawer Connector ...

Page 208: ...ci Main GDI 13 Memory Flash SDRAM EEPROM Function 1 3 7 15 B BLDC DEVE YMC BLDC OPC IH BOARD D E Clock ICS9248 Power On Reset 19 5 10 21 DC DC converter A CLP 600 System Controller V320USC Aribiter PLD Latch 245 C USB Controller ISP1582 Panel UART Network CONN PCI LPEC2 5 HYPER C LSU CONN LVDS DRIVER CONN SCF CRUM_DEVE 1 18 ALL RIGHTS RESERVED SMPS HVPS1 2 3 F Page 3 C Rev 0 4 1 21 PULL UP RESISTE...

Page 209: ...DGND DGND 3 3V R182 NC24 R249 NC5 nPD nSDRSTOP VDDSD VDDSDR VDDSDR2 X1 X2 nCPU25_33 nCPUSTOP nPCISTOP SDRAM7 SD_SEL SIO VDDLAPIC VDDLCPU VDDPCI0 VDDPCI1 VDDR SDRAM0 SDRAM1 SDRAM12 SDRAM2 SDRAM3 SDRAM4 SDRAM5 SDRAM6 PCICLK1 PCICLK2 PCICLK3 PCICLK4 PCICLK_F SCLK SDATA GND3 GND4 GND5 GND6 GNDL IOAPIC MODE PCICLK0 48MHZ CPUCLK1 CPUCLK2 CPUCLK3 GND0 GND1 GND2 1205 002660 ICS9248 81 U33 SDRAMCLK0 Check ...

Page 210: ...7 NC8 NC0 NC1 NC10 NC11 NC12 NC13 NC14 NC15 NC16 INT5 JTCK JTDI JTDO JTMS MCLK MODEIN DNC8 DNC9 EXREQ GND INT0 INT1 INT2 INT3 INT4 DNC12 DNC13 DNC2 DNC3 DNC4 DNC5 DNC6 DNC7 CMD7 CMD8 CMDP CRST DNC0 DNC1 DNC10 DNC11 BENDIAN CMD0 CMD1 CMD2 CMD3 CMD4 CMD5 CMD6 AD6 AD7 AD8 AD9 ADC0 ADC1 ADC2 ADC3 AD27 AD28 AD29 AD3 AD30 AD31 AD4 AD5 AD2 AD20 AD21 AD22 AD23 AD24 AD25 AD26 AD12 AD13 AD14 AD15 AD16 AD17 ...

Page 211: ...117 RA45 3 3V320 C139 RA35 C176 R506 39 C262 RA19 RA37 R219 C260 Check AD 27 E32 Check MA 0 E33 F7 DGND 3 3V320 R496 R207 C159 DGND 39 R505 RA40 5 1K 3 3V320 R491 3 3V320 RA148 Check PAD 1 E31 E34 Check MAD 7 R494 5 1K RA156 C259 R493 5 1K C175 R203 RA162 Check Flash ROM CS R202 E17 5 1K C177 R495 PCLK_V320_delay PCLK_V320 V_AD 30 V_AD 31 V_AD 4 V_AD 5 V_AD 6 V_AD 7 V_AD 8 V_AD 9 nTRDY nVALIDIN nV...

Page 212: ...4 36 GND_36 4 GND_4 38 I_OE1 10 I_O_10 11 I_O_11 ATF1502ASV U101 37 C196 1nF GND2 VCC 3 3V 63mW 10K RA49 TMS 3 3V DGND GND1 DGND TP842 C90 TP841 3 3V C205 100nF DGND 3 3V C107 R500 10 DGND R290 100nF C186 DGND 3 3V C193 100nF DGND C106 C89 16 B4 15 B5 14 B6 13 B7 12 B8 11 DIR 1 GND 10 VCC 20 _G 19 A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 B1 18 B2 17 B3 3 3V C74LCX245FT ELP U26 0801 002095 16V 10uF ...

Page 213: ... U24 CAS C256 C98 C161 2 DQM0 R144 8 1 CN13 8 VSS3 54 VSSQ1 6 VSSQ2 12 VSSQ3 46 52 VSSQ4 VDD2 14 VDD3 27 VDDQ1 3 VDDQ2 9 43 VDDQ3 VDDQ4 49 VSS1 28 VSS2 41 DQ6 11 DQ7 13 DQ8 42 DQ9 44 LDQM 15 40 NC RFU 39 UDQM VDD1 1 DQ12 48 DQ13 50 DQ14 51 DQ15 53 DQ2 5 DQ3 7 8 DQ4 DQ5 10 BA0 20 BA1 21 37 CKE CLK 38 DQ0 2 DQ1 4 45 DQ10 DQ11 47 A2 25 A3 26 A4 29 A5 30 A6 31 A7 32 33 A8 A9 34 CS 19 RAS 18 WE 16 A0 2...

Page 214: ...ESERVED B 4 E 1 CLP 600 UART from Hyper c To LPEC2 2 Rev 0 4 7 C F C B A PANEL daVinci MAIN GDI A To Hyper c DEBUG CONN 3 D 05 04 01 L10 7 21 L6 DGND Q22 C48 C558 5 DGND R535 L4 NR55 2 C511 CN9 1 35303 0550 1 DGND C327 R532 R298 CN21 1 3 NR43 NR54 C328 R299 5V Check Logic High E3 5V Q23 L7 DGND L8 R538 C42 L27 R584 4 R539 3 3V FGND R534 L28 R533 DGND C41 C45 RX_IN LPEC2_TX TX0 LPEC2_RX RX0 L3 RX2 ...

Page 215: ...6 37 DATA7 38 DATA8 39 DATA9 40 DGND_13 13 DGND_26 26 DGND_29 29 DGND_41 41 DIOR 11 DIOW 12 DATA1 31 DATA10 42 DATA11 43 DATA12 44 DATA13 45 DATA14 46 DATA15 47 DATA2 32 DATA3 33 DATA4 35 DATA5 A1 19 A2 20 A3 22 A4 23 A5 24 A6 25 A7 27 AGND_1 1 AGND_5 5 DACK 10 DATA0 30 DGND ISP1582BS U120 A0 18 42ohm L31 3 3V 3 3V C300 2 2uF 6 4 C296 10nF DGND 3 C323 100nF R332 100 C112 C111 R301 DGND 5 L24 L18 1...

Page 216: ...197 10 53 3 3 3V 22 62 44 25 27 77 LGND R603 RA172 54 R599 19 55 13 C142 52 38 35 31 E9 Check 30MHz 33 23 C148 65 49 3 3_NPC 3 3V 9 179029 3 39 47 34 CN25 39 59 41 72 R238 46 29 C562 47uF MLCC 70 L25 C201 43 42 11 50 68 37 R602 R601 R600 Check 30MHz 2 20 4 E2 C544 36 15 78 nPERR nREQ 3 nCBE 0 PAR PCLK_LAN nSTOP nTRDY nGNT 3 nFRAME nPCI_RST nGNT 2 DGND PAD 18 PAD 16 nNPC_RST PAD 15 PAD 13 PAD 11 PA...

Page 217: ... 109 45 PDATA3 44 PDATA4 43 PDATA5 40 PDATA6 39 PDATA7 38 PDE 32 PERROR 29 RxD0 15 SA0 120 SA1 119 PCIPAR 170 PCIPERR 167 PCIPME 122 PCIREQ 124 PCIRST 201 PCISERR 168 PCISTOP 163 PCITRDY 159 PDATA0 47 PDATA1 46 PDATA2 PCICBE1 171 PCICBE2 155 PCICBE3 138 PCICLK 202 PCICLKRUN 121 PCIDEVSEL 162 PCIFRAME 156 PCIGNT 123 PCIIDSEL 141 PCIIRDY 158 PCILOCK 166 130 PCIAD3 197 PCIAD30 128 PCIAD31 127 PCIAD4 ...

Page 218: ...GPIO53 PWM27 GPIO54 PWM28 GPIO55 PWM29 GPIO56 PWM30 GPIO57 PWM31 GPIO60 PWM31 GPIO61 M_nA GPIO62 MOT0_B GPIO23 EXT_C3 GPIO24 EXT_C4 GPIO25 EXT_C5 GPIO26 EXT_C6 GPIO27 EXT_C7 GPIO30 PWM8 GPIO31 PWM9 GPIO32 PWM10 GPIO33 PWM11 GPIO34 PWM12 GPIO35 PWM13 GPIO36 PWM14 GPIO37 PWM15 GPIO40 PWM16 GPIO41 PWM17 GPIO42 PWM18 GPIO03 PWM35 SENSOR2 GPIO04 SENSOR1 GPIO05 SENSOR0 GPIO06 SENSOR3 GPIO07 FUSER2_ON GP...

Page 219: ...26 2 D26 R546 R246 D37 R261 R250 CN26 7 R556 D22 3 R340 Q15 DGND R247 DGND R257 C229 3 3V_CRUM U46 4 C235 CN101 1 1 CN26 4 C554 CN26 11 R256 CN26 3 DGND L41 2 DGND CN26 9 CN26 6 R550 R258 R248 3 3V_CRUM DGND D36 D21 CN26 5 R300 C238 DGND FGND D23 R590 NDT2955 Q31 D1 2 4 D2 G 1 S 3 U46 2 R251 DGND 3 3V DGND DGND Q26 U46 3 C225 3 3V_CRUM R252 4 D35 R255 5 R253 7 24V U46 1 3 3V_CRUM C236 DGND R549 R5...

Page 220: ...D NRA1 OSC5 RA13 C113 DGND 3 3V DGND NR41 NR20 NR18 R129 NR6 DGND 3 3V U32 C103 RA11 3 3V RA10 3 3V CLK_VCLK Check 31 005MHz R131 OSC3 DGND DGND CLK_VIDEO STS_IH2 STS_IH1 STS_IH0 nHSYNC_4 LPEC2_CLK BLDC_CLOCK2 nRST_PANEL nPRINT_CON nPRT_REQ nLDON_LSU_4 nLDON_LSU_1 CLK_VIDEO CLK_VIDEO nHSYNC PWM_CR_2 PWM_CR_1 STS_SCF CMD_SCF CLK_SCF nLSYNC_4 nLSYNC_3 nLSYNC_2 nLSYNC_1 VCLK_4 VCLK_3 VCLK_2 VCLK_1 nP...

Page 221: ...0 2 DGND C27 C314 DGND 5V DGND 3 3V CN3 1 R587 R49 NC18 DGND DGND DGND U10 4 R24 R52 C46 NC19 R11 5VL DGND FGND DGND 3 3V NC11 NC14 R14 R70 NC17 C8 D10 DGND 3 3V C301 U10 3 5VL DGND NC23 U1 1 R50 U1 6 NC20 U1 5 U1 4 R56 5VL DGND R53 R8 5VL 5VL DGND C36 DGND DGND C38 C29 R21 DGND 5VL U1 3 3 3V 5VL R508 NC22 DGND DGND 5VL NC12 C39 FGND R57 5VL NC15 DGND 24VF NC10 U3 DGND R22 DGND NC13 DGND DGND VDO_...

Page 222: ...3 002539 L43 24VF DGND RA63 24VF R589 5VL RA62 FGND 5V 24VF C548 C551 C550 DGND2 NC32 3 3V R365 6 3V 330UF 16V 1000uF NC30 DGND C531 L36 CN22 1 5V RA61 C545 n24V_EN_OUT 16V 1000uF NC31 24VF C249 24V CN202 1 Q28 DGND R588 Q29 Q30 DGND 5V RA64 Check 24V 24V2 C251 DGND5 FGND R364 DGND nHEATER_ON 3 3V DGND C330 3 3V 24VF C326 DGND CN201 1 DGND C549 R101 24VF R366 CN2 1 DGND1 C329 DGND DGND4 C546 D33 2...

Page 223: ...13 R362 100K 5V C503 100nF C508 5V 100 R337 R208 DGND R515 300K U46 5 10nF DGND 5V 5V C504 5V R523 DGND DGND 24VF R361 C303 5V Q19 DGND DGND DGND U46 6 DGND 5V DGND C513 C299 DGND FGND DGND CN200 1 R522 C288 DGND DGND R521 C506 R359 3 3V D32 U10 6 CN200 2 Q21 DGND Q17 Q12 C512 R360 R514 C285 C510 C509 DGND DGND R215 5V DGND 3 3V CN200 10 CN200 8 DGND 3 3V 3 3V FGND R519 C507 C185 DGND CN200 9 R517...

Page 224: ... CN18 30 CN18 17 CN18 28 CN18 11 C307 CN18 1 CN18 27 C134 24VF 3 3V C133 24VF DGND CN18 8 R3 CN18 26 CN18 22 DGND CN18 16 CN18 13 C127 24VF CN18 25 R172 CN18 9 DGND CN18 20 3 3V 3 3V CN18 18 DGND C308 CN18 7 DGND CN18 6 3 3V DGND RA17 24VF CN18 5 DGND 3 3V CN18 3 CN18 2 RA29 3 3V CN18 29 DGND CN18 10 CN18 12 C306 5V R227 D16 CN18 19 C309 DGND CN18 4 CN18 21 nSM_DEV_K_AM SM_DEV_K_A SM_DEV_K_B nSM_D...

Page 225: ...13 Memory Flash SDRAM EEPROM Function 1 3 7 15 B BLDC DEVE YMC BLDC OPC IH BOARD D E Clock ICS9248 Power On Reset 19 5 10 21 DC DC converter A CLP 600 System Controller V320USC Aribiter PLD Latch 245 C USB Controller ISP1582 Panel UART Network CONN PCI LPEC2 5 HYPER C LSU CONN LVDS DRIVER CONN SCF CRUM_DEVE 1 18 ALL RIGHTS RESERVED SMPS HVPS1 2 3 F Page 3 C Rev 0 4 1 21 PULL UP RESISTERS LED A 2 1...

Page 226: ...UNG ELECTRONICS CO LTD F FUSER B 5 B C 05 04 01 19 21 Rev 0 4 C 6 daVinci MAIN GDI A R47 GNDA GNDA C30 24VF R48 2 5VA SMW200 04P CN8 5V R555 Q25 C33 24VF R43 TH1 GNDA DGND DGND U8 2 TP838 Q8 R46 Q1 FGND R58 Q24 R51 2 5VA R54 R60 GNDA 3 3V C32 U8 1 C31 D9 R64 GNDA NHEATER1 L5 Q7 R44 DGND R565 DGND Q9 D11 5VA TP839 R45 D12 R65 R232 nCUT_FUSER nS_NEW_FUSER A_VBE nHEATER_FUSER nHEATER_ON A_TH_FUSER1 ...

Page 227: ...7 3 3V AN_CR_2 GNDA C313 R148 C99 GNDA 5V 5V C311 GNDA GNDA U29 1 GNDA R342 C289 C95 DGND C174 GNDA R120 U29 2 DGND GNDA R139 GNDA GNDA R348 R143 U100 2 GNDA R140 GNDA D25 R158 R351 C312 R260 DGND D24 C293 R264 R133 R263 GNDA C290 5V R346 R343 CN14 1 R157 C331 GNDA GNDA GNDA R153 C172 3 3V DGND GNDA C108 U25 1 3 3V DGND 5V R134 R136 R344 5V Q11 GNDA R349 C292 AN_CR_1 L40 Q14 C332 GNDA R345 DGND R3...

Page 228: ...203 005105 C527 2203 000189 C526 P_Sourc P_Drain N_Drain N_Gate N_Sourc N_Drain 1205 002339 U172 P_Drain P_Gate R541 2007 000965 R564 2007 000129 R563 2007 000079 DGND 2703 002539 L35 C589 2203 000783 C529 R559 2007 000069 2007 000069 R558 DGND U174 1009 P00003 TP726 MAX6691MUB R566 2007 000090 C583 2203 000903 C528 C582 C581 C580 C579 C577 C578 C576 1203 PR0576 L39 U176 C541 2401 000426 DGND DGND...

Page 229: ...0 D3 1 D1 MMSD914T1 D2 MMSD914T1 6 CN2 4 4 DGND CN1 6 10K R11 100nF C7 R17 510 SW2 1 2 11 CN2 3 3 CN2 5 5 CN1 11 VCC CN1 8 8 C12 100pF 2 DGND CN1 10 10 CN1 2 10K R12 3 DGND DGND CN1 3 DGND VCC 10K R10 1 2 JTP1280A6 SW1 C6 100nF 10K DGND R6 1K R3 1 2 47pF C2 VCC DGND SW3 2 C14 1nF Q12 MMBT2222ALT1 1 3 VCC C1 47pF CN1 12 12 DGND 1 CN1 1 C4 22pF 22pF C5 TXD 48 VDD 36 19 VSS XTAL1 37 38 XTAL2 20 _INT ...

Page 230: ... 04 11 22 5 D B 6 R38 390 390 R37 LED1 VCC Q10 KSA1182 Y 1 3 2 DGND LED3 LED4 VCC LED2 LED6 DGND DGND VCC R35 390 1 3 2 LED5 VCC KSA1182 Y Q7 100nF LED7 1 3 2 C17 DGND KSA1182 Y Q2 1 3 2 R34 Q5 KSA1182 Y 390 R33 390 VCC R30 300 390 R39 LED10 SAM5270 B 2 1 240 R29 3 2 DGND KSA1182 Y Q9 1 2 MMBT2222ALT1 Q16 1 3 R32 390 LED9 LED8 C18 10K VCC DGND 100nF 1 3 2 VCC R18 1 3 2 KSA1182 Y Q11 1 3 2 KSA1182 ...

Page 231: ... TMR0 21 TMR1 34 46 LED4 LED5 45 44 LED6 LED7 43 11 NC1 12 NC2 13 NC3 NC4 14 15 LCD_D7 30 LCD_D0 10 LCD_E 8 LCD_RS LCD_RW 9 6 LED0 LED1 5 4 LED2 3 LED3 28 KEY6 KEY7 29 31 LCD_D1 32 LCD_D2 33 LCD_D3 LCD_D4 18 17 LCD_D5 LCD_D6 16 1 D_DET 7 D_SCAN 22 KEY0 KEY1 23 24 KEY2 KEY3 25 26 KEY4 27 KEY5 HT48R50 U1 R5 1 3 2 10K Q12 MMBT2222ALT1 DGND DGND 10uF D2 MMSD914T1 16V C12 CN2 3 3 CN2 5 5 CN2 1 1 10K R1...

Page 232: ...CS CO LTD 6 K W KSA1182 Y Q10 1 3 2 7 LED4 DGND LED3 LED2 VCC 1 3 2 390 R32 KSA1182 Y Q1 LED6 DGND DGND VCC R31 390 3 2 LED5 2 Q7 KSA1182 Y 1 KSA1182 Y Q5 1 3 R30 390 390 R29 LED7 VCC 3 2 3 2 Q4 KSA1182 Y 1 KSA1182 Y Q3 1 2 R27 390 Q6 KSA1182 Y 1 3 2 100nF C13 DGND Q2 KSA1182 Y 1 3 VCC 300 R26 DGND 1 3 2 1 3 2 Q16 MMBT2222ALT1 R28 Q9 KSA1182 Y 390 R33 390 LED9 LED8 R14 VCC 1 3 2 VCC 10K Q11 KSA118...

Page 233: ...ic Diagram Service Manual 11 26 This Document can not be used without Samsung s authorization Samsung Electronics SAMSUNG ELECTRONICS CO LTD ALL RIGHTS RESERVED 1 2 3 4 5 6 7 8 A B C D E F A B C 11 4 CR Sensor ...

Page 234: ... Diagram Service Manual 11 27 This Document can not be used without Samsung s authorization Samsung Electronics ALL RIGHTS RESERVED A B SAMSUNG ELECTRONICS CO LTD 5 6 7 1 2 3 4 8 C D E F A B C 11 5 DEVE CRUM IF ...

Page 235: ... Diagram Service Manual 11 28 This Document can not be used without Samsung s authorization Samsung Electronics A B C D E F A B C SAMSUNG ELECTRONICS CO LTD ALL RIGHTS RESERVED 1 2 3 4 5 6 7 8 11 6 DEVE CRUM IF ...

Page 236: ...Schematic Diagram Service Manual 11 29 This Document can not be used without Samsung s authorization Samsung Electronics 11 7 Driver 1 3 ...

Page 237: ...Schematic Diagram Service Manual 11 30 This Document can not be used without Samsung s authorization Samsung Electronics Driver 2 3 ...

Page 238: ...Schematic Diagram Service Manual 11 31 This Document can not be used without Samsung s authorization Samsung Electronics Driver 3 3 ...

Page 239: ...Schematic Diagram Service Manual 11 32 This Document can not be used without Samsung s authorization Samsung Electronics 11 8 SMPS 1 2 ...

Page 240: ...F PC72 1 LTV817 1 2 C21 2A205_C2012 C23 68pF_2012 R01 200K_C3216 C18 2A102_C2012 27 FGND CON4 18 20 22 24 26 26 R22 1_C2012 R27 200 C78 100V 104 2 3 R37 2W 100K F75 250V4A CON4 7 9 11 17V R39 1 2W120 RL01 LKP1AF 24V 3 5 4 1 2 R31 R15 10K_C2012 2 1 28 R71 1K_C2012 C05 275V684 U92 KA431 3 2 1 17V 3216 AGND CON51 CON51 1 2 TNR01 14D221K AGND 5V1_4A 4 AR03 DSS 601M Q15 2222A 1 2 3 C20 2A105_C2012 24V1...

Page 241: ...Schematic Diagram Service Manual 11 34 This Document can not be used without Samsung s authorization Samsung Electronics 11 9 HVPS 1 9 ...

Page 242: ...Schematic Diagram Service Manual 11 35 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 2 9 HVPS 2 9 ...

Page 243: ...Schematic Diagram Service Manual 11 36 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 3 9 ...

Page 244: ...Schematic Diagram Service Manual 11 37 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 4 9 ...

Page 245: ...Schematic Diagram Service Manual 11 38 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 5 9 ...

Page 246: ...Schematic Diagram Service Manual 11 39 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 6 9 ...

Page 247: ...Schematic Diagram Service Manual 11 40 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 7 9 ...

Page 248: ...Schematic Diagram Service Manual 11 41 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 8 9 ...

Page 249: ...Schematic Diagram Service Manual 11 42 This Document can not be used without Samsung s authorization Samsung Electronics HVPS 9 9 ...

Page 250: ...leshooting The following tools are recommended safe and easy troubleshooting as described in this service manual DVM Digital Volt Meter Standard Indicates more than 3 digits Driver Standard type type M3 long M3 short M2 long M2 short Tweezers Standard For general home use small type Cotton Swab Standard For general home use for medical service Cleaning Equipments Standard An IPA IsopropylAlcohol d...

Page 251: ...amic Random Access Memory DVM Digital Voltmeter ECP Enhanced Capability Port ECU Engine Control Unit EEPROM Electronically Erasable Programmable Read Only Memory EMI Electro Magnetic Interference EP Electro photographic EPP Enhanced Parallel Port F W Firmware FCF FCT First Cassette Feeder First Cassette Tray FISO Front In Side Out FPOT First Print out Time GDI Windows Graphic Device Interface GIF ...

Page 252: ...ternet or Inter Network Groper PPD Postscript Printer Discription PPM Page Per Minute PS Post Script PS3 Post Script Level3 PTL Pre Transfer Lamp PTB Paper Transfer Belt PWM Pulse Width Moduration Q ty Quantity RAM Random Access Memory RCP Remote Control Panel ROM Read Only Memory SCF SCT Second Cassette Feeder Second Cassette Tray SMPS Switching Mode Power Supply SPGP Samsung Printer Graphic Proc...

Page 253: ...nough room to open the printer trays covers and allow for proper ventilation see diagram below Provide the proper environment A firm level surface Away from the direct airflow of air conditioners heaters or ventilators Free of extreme fluctuations of temperature sunlight or humidity Clean dry and free of dust ...

Page 254: ...Reference Information Samsung Electronics Service Manual 12 5 12 4 A4 ISO 19752 Standard Pattern This test page is reproduced at 70 of the normal A4 size ...

Page 255: ...Types of desk top PC or Lap top that uses the wireless LAN About the certificated mark of Wi FiTM Wi FiTM is a registered trademark of the WECA Wireless Ethernet Compatibility Alliance Over 50 wireless LAN companies are member of this organisation Most of the main wireless networking companies are attending including such companies as Lucent Technologies Cisco Intel Symbol 3Com Enterasys Cabletron...

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