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Samsung AS09HPA, Training Manual

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Samsung AS09HPA Training Manual Download Page 66

65

Samsung Electronics

Exploded Views and Parts List

■

Parts List

Q'TY

No.

Code No.

Description

Specification

1

6021-000281

NUT-HEXAGON

M6, ZPC, STS410

1

1

2

DB67-50063A

FAN-PROPELLER

AS+G/F 20%, ø405

1

1

3

DB31-10058C

MOTOR FAN OUT

220/240V, 50/60Hz

1

1

4

DB90-01524B

ASS'Y CABINET-FRONT

ASS'Y

1

1

5

DB63-00847A

GUARD FAN

PP

1

1

6

DB64-00982A

CABINET-SIDE LF

SECC-P

1

1

7

DB64-00992A

HANDLE-LF

PP

1

1

8

DB90-01525C

ASS'Y-CABI SIDE RH

ASS'Y

1

1

9

DB63-00843A

COVER-SIDE

ABS

1

1

10

DB90-01295C

ASS'Y-BASE OUT

ASS'Y

-

1

DB90-01295E

ASS'Y-BASE OUT

ASS'Y

1

-

11

DB61-02065A

BRACKET MOTOR

SGCC-M

1

1

12

DB61-02066A

BRACKET-VALVE

GALVANIZED STEEL

1

1

13

DB73-00067A

GROMMET-ISOLATOR

NR

-

3

DB73-00070A

GROMMET-ISOLATOR

NR

3

-

14

DB94-00631A

ASS'Y PARTITION

ASS'Y

1

1

15

DB96-03836A

ASS'Y COND

ø7 FP1.5, LOUVER, 2x24

-

1

DB96-03837A

ASS'Y COND

ø7 FP1.4, LOUVER, 1x24

1

-

16

G8C124JU1EL

COMPRESSOR

G8C124

-

1

G4A091JU1EP

COMPRESSOR

G4A091

1

-

17

DB63-20002A

GASKET

EPDM

1

1

18

DB63-10165D

COVER TERMINAL

PBT

1

1

19

DB60-30028A

NUT-WASHER

HEX2C M8 ZPC

3

3

20

DB60-30018A

NUT-FLANGE

M5, SM20C

1

1

21

DB71-00093A

BAR-STEEL

HSWR

1

1

22

DB93-02916A

ASS'Y CONTROL OUT

ASS'Y

-

1

DB93-02916B

ASS'Y CONTROL OUT

ASS'Y

1

-

22-1

DB70-00523A

PLATE-CONTROL OUT

SGCC-M

1

1

22-2

DB33-00049B

SOLENOID-ASS'Y

ASS'Y

1

1

22-3

DB35-00028B

RELAY PROTECTOR O/L

RBC12128-12500

-

1

DB35-00028A

RELAY PROTECTOR O/L

RBC12054-12500

1

-

22-4

DB65-00166A

TERMINAL BLOCK

4P

1

1

22-5

DB93-01547F

ASS'Y LEAD WIRE

ASS'Y

1

1

22-6

2501-001237

CAPACITOR-COMP

35uF/450VAC

-

1

2501-001238

CAPACITOR-COMP

40uF/450VAC

1

-

22-7

2301-001375

CAPACITOR-MOTOR

1.5uF/450VAC

1

1

23

DB96-03828A

ASS'Y VALVE 4WAY

ASS'Y

-

1

DB96-03840A

ASS'Y VALVE 4WAY

ASS'Y

1

-

24

DB96-03829A

ASS'Y TUBE CAPILLARY

ASS'Y

-

1

DB96-03829B

ASS'Y TUBE CAPILLARY

ASS'Y

1

-

AS09HPBX

AS12HPBX

 DB98_20801A(1)_1  12/24/04 10:46 AM  Page 65

Summary of Contents for AS09HPA

Page 1: ...Instructions Installation 3 Disassembly and Reassembly 10 Refrigerating Cycle Diagram 16 Feature Operation 27 Set Up the Model Option 46 Troubleshooting 49 Exploded Views and Parts List 62 Block Diagram 67 PCB Diagram 68 Wiring Diagram 77 Schematic Diagram 79 CONTENTS ...

Page 2: ...An electric contact part if broken down shall not be repaired but replaced with a new one Remodeling shall be prohibited In no case the customer shall repair the product on his own because this is danger ous enough to bring about breakdown or fire 16 Ban on Middle Connection of Power Cord Do not cut the power cord in the middle to be connected to other power cord nor use a middle socket between tw...

Page 3: ...2HPBN INDOOR UNIT DB27 C WB19 C OUTDOOR UNIT DB35 C WB24 C INDOOR UNIT DB32 C WB23 C OUTDOOR UNIT DB43 C WB26 C Indoor unit Outdoor unit Wall mounted 2 70 2 90 1 0 7 5 6 9 6 3 25 8 0 7 4 6 8 25 40 36 32 51 51 40 36 32 51 51 3 21 3 41 1 220 240 50 840 850 3 9 3 7 93 6 99 9 21 2 1 5G 250V 10A 950 x 268 x 165 790 x 548 x 285 37 4 x 10 6 x 6 5 31 1 x 21 6 x 11 2 9 0 33 8 ø6 35 x 7 5 ø9 52 x 7 5 ø18 x ...

Page 4: ... outlet Power On Off button Set temperature room temperature Operation indicator Auto Cool Cool Dry Fan Blue Auto Heat Heat Orange Auto cleaning indicator Blue Energy saving indicator Blue Anion indicator Blue Turbo function indicator Blue Timer indicator Orange Fan speed indicator Blue Remote control sensor Room Temperature sensor Air Inlet ...

Page 5: ...Samsung Electronics 4 Operating Instructions Installation Air Inlet Rear Air Outlet Connection Valve inside 3 1 2 Outdoor Unit ...

Page 6: ...sembly Pipe ø9 52mm by 7 5m 1 PE T3 Foam Tube Insulation 1 Vinyl Tape Width 50mm 1 Drain Plug 1 Rubber Leg 4 Pipe Clamps A 3 Pipe Clamps B 3 Cement Nail 6 M4 x 16 Tapping Screws 10 Drain Hose length 2m 1 Putty 100g 1 Installation Plate 1 Remote Control 1 Batteries for Remote Control 2 User s Manual 1 Installation Manual 1 OWNER S INSTRUCTIONS MANUAL DE INSTRUCCIONES ISTRUZIONI PER L USO MANUAL DE ...

Page 7: ...e cutter and grind all the burrs of the cut surface Pipe expansion may continue until the pipe surface becomes uneven or torn apart Be sure to use a torque wrench to tighten pipes or flare nuts Leak Test Put an inert gas like nitrogen in the outdoor unit pipe and put soap bubbles or other test liquids on the pipe surface for the leak test Drain Hose Connecting Install the drain hose downward to dr...

Page 8: ...ld gauge clockwise Remove the hose of the low pressure side of manifold gauge 7 Check for gas leakage At this time especially check for gas leakage from the 3 Way valve s stem nuts and from the service port cap 2 Connect the charging hose of low pressure side of manifold gauge to the packed valve having a service port 3 8 Packed valve as shown at the figure 5 Set valve cork of both liquid side and...

Page 9: ... to cool operation mode 7 Stop operation of the air conditioner 9 Close the cap of each valve 2 Turn the 3 Way valve clockwise to close connect the pressure gauge low pressure side to the service valve and open the 3 Way valve again 5 Check the pressure indicated by the pressure gauge low pressure side Standard pressure is should be 9 0 10 0kg cm2 in a regular high operation mode 6 Open the refrig...

Page 10: ...Instructions Installation Relocation of the air conditioner Refer to this procedure when the unit is relocated Carry out the pump down procedure refer to the details of pump down Remove the power cord Disconnect the assembly cable from the indoor and outdoor units Remove the flare nut connecting the indoor unit and the pipe At this time cover the pipe of the indoor unit and the other pipe using a ...

Page 11: ...ing the unit No Parts Procedure Remark 1 Panel Front 1 Stop the air conditioner operation and shut off the main power 2 Detach the Front Grille after pushing out it 3 Loosen 1 of the right screw and detach the Ass y display 4 Loosen 1 of the right screw and detach the Terminal Cover 5 Detach the cover PCB DVM and thermistor from the Panel Front ...

Page 12: ...in Heat Exchanger 6 Loosen 5 fixing screws of Panel Front 7 Unlock 2 hooks to fix Panel Front and Tray Drain 8 Unlock 2 hooks to fix Panel Front and Back Body 1 Detach the connected wire of Stepping Motor 2 Pull Tray Drain out from the Back Body 1 Loosen 1 fixing earth screw of right side ...

Page 13: ...bly No Parts Procedure Remark 2 Detach the Room Sensor 3 Detach the Holder Pipe at the rear side of the unit 4 Loosen 3 fixing screws of left Holder Evap 5 Loosen 1 fixing screw of right Holder Motor 6 Detach the Heat Exchanger from the indoor unit ...

Page 14: ... right Holder control 2 Take all the connector of PCB upper side out Including Power Cord 3 Detach the outdoor unit connection wire from the Terminal Block 4 Pull the PCB up to detach 1 Loosen 2 fixing screws and detach the Motor Holder 2 Loosen 1 fixing screw of Fan Motor 3 Detach the Fan Motor from the Fan 4 Detach the Fan from the left Holder Bearing ...

Page 15: ...1 Loosen 1 fixing screw of the Cover Side 2 Loosen each 3 fixing screws on both right and left Cabinet Side edge and a fixing screw on the Cabinet Front lower to detach the Cabinet Front 3 Loosen 6 fixing screws of the Cabinet Side RH 4 Loosen 2 fixing screws of the Cabinet Side LF ...

Page 16: ...tor 1 Loosen 2 fixing screws on both sides 2 Disassemble the pipe in both inlet and outlet with welding torch 3 Detach the Heat Exchanger 1 Loosen the Terminal Cover nut to open the Terminal Cover 2 Disassemble the cloth sound felt 3 Disassemble the pipe in both inlet and outlet of the Compressor with welding torch 4 Disassemble the pipe in both inlet and outlet of the Condenser with welding torch...

Page 17: ...t Outdoor Unit T1 T2 Heat Exchanger Evaporator Heat Exchanger Condenser Propeller fan Cross fan 2 Way valve Capillary tube Capillary tube Check valve Note 3 Way valve 4 Way valve Gas side Liquid side Compressor 5 Refrigerating Cycle Diagram 5 1 Refrigerating Cycle Diagram ...

Page 18: ...or Temp Variation 25 0 C 45 0 C DB32 4 WB24 0 DB30 6 WB22 5 DB27 0 WB19 0 DB24 0 WB17 0 DB21 0 WB15 0 Cooling Capacity kW Cooling Capacity Distribution 4 0 3 0 2 0 1 0 25 0 35 0 45 0 Outdoor Temp DB C Indoor Temp C AS09HPBN DB32 4 WB24 0 DB30 6 WB22 5 DB27 0 WB19 0 DB24 0 WB17 0 DB21 0 WB15 0 Cooling Capacity kW Cooling Capacity Distribution 6 0 5 0 4 0 3 0 2 0 1 0 0 0 25 35 45 Outdoor Temp DB C I...

Page 19: ...C DB15 0 DB20 0 DB25 0 Heating Capacity kW Heating Capacity Distribution 4 00 3 00 2 00 1 00 1 0 0 0 7 0 6 0 20 0 15 0 Indoor Temp C Outdoor Temp DB WB C AS09HPBN DB15 0 DB20 0 DB25 0 Heating Capacity Heating Capacity Distribution 6 00 5 00 4 00 3 00 2 00 1 00 0 00 1 0 0 0 7 0 6 0 20 0 15 0 Indoor Temp C Outdoor Temp DB WB C AS12HPBN ...

Page 20: ...5 0 C 45 0 C DB32 4 WB24 0 DB30 6 WB22 5 DB27 0 WB19 0 DB24 0 WB19 0 DB21 5 WB15 0 Power consumption W Power consumption Distribution Cooling mode 1 100 1 000 900 800 700 600 500 25 35 45 Indoor Temp C Outdoor Temp DB C AS09HPBN Power consumption W Power consumption Distribution Cooling mode 1 400 1 300 1 200 1 100 1 000 900 800 25 35 45 DB32 4 WB24 0 DB30 6 WB22 5 DB27 0 WB19 0 DB24 0 WB19 0 DB21...

Page 21: ...7 0 6 0 20 0 15 0 DB25 0 DB20 0 DB15 0 Power consumption W Power consumption Distribution Heating mode 1 050 950 850 750 650 Indoor Temp C Outdoor Temp DB WB C AS09HPBN Power consumption W Power consumption Distribution Heating mode 1 500 1 400 1 300 1 200 1 100 1 000 900 25 35 45 DB25 0 DB20 0 DB15 0 Indoor Temp C Outdoor Temp DB WB C AS12HPBN ...

Page 22: ...NG MODE Power consumption W Length of Connecting Pipe m Power consumption Cooling 1 100 1 000 900 800 700 600 500 7 5 15 0 Coooling Capacity kW Length of Connecting Pipe m Cooling Capacity 4 3 2 1 7 5 15 0 Cooling Capacity kW Length of Connecting Pipe m Cooling Capacity 3 70 3 50 3 30 3 10 2 90 7 5 15 0 Power consumption W Length of Connecting Pipe m Power consumption Cooling 1 300 1 200 1 100 1 0...

Page 23: ...950 850 750 650 7 5 15 0 Heating Capacity kW Length of Connecting Pipe m Heating Capacity 4 00 3 00 2 00 1 00 7 5 15 0 Heating Capacity kW Length of Connecting Pipe m Heating Capacity 4 30 4 10 3 90 3 70 3 50 7 5 15 0 Power consumption W Length of Connecting Pipe m Power consumption Heating 1 350 1 250 1 150 1 050 950 7 5 15 0 AS09HPBN AS12HPBN ...

Page 24: ...30 6 WB22 5 DB27 0 WB19 0 DB24 0 WB17 0 DB21 0 WB15 0 Low pressure kg cm G Low Pressure Distribution Cooling mode 12 0 10 0 8 0 6 0 25 35 45 Outdoor Temp DB C Indoor Temp C AS09HPBN DB32 4 WB24 0 DB30 6 WB22 5 DB27 0 WB19 0 DB24 0 WB19 0 DB21 5 WB15 0 Low pressure kg cm G Low Pressure Distribution Cooling mode 15 0 13 0 11 0 9 0 7 0 5 0 25 35 45 Outdoor Temp DB C Indoor Temp C AS12HPBN ...

Page 25: ... Volume according to the RPM variation High Mid Low Indoor Unit Outdoor Unit The air volume is 25m3 min regardless of model 8 7 5 9 5 9 8 5 10 7 6 5 6 5 5 5 High Mid RPM Low 12 000BTU Cooling Vol 19 000BTU Cooling Vol 12 000BTU Heating Vol 19 000BTU Heating Vol ...

Page 26: ...RPM variation High Mid Low Indoor Unit Outdoor Unit 41 39 37 35 33 31 29 27 High Mid RPM Low 12 000BTU Cooling Noise dB 19 000BTU Cooling Noise 12 000BTU Heating Noise 19 000BTU Heating Noise Section Operation Noise dB Remark AS09HPBN Cooling 51 Heating 51 AS12HPBN Cooling 53 Heating 53 ...

Page 27: ...efrigeration cycle 2 When evacuating an air conditioner always use the vacuum pump to sufficiently evacuate an air conditioner 3 You must use the specified lubricant Polyol ester oil valve and dryer Lubricants 1 Synthetic Oils POE PVE PAG AB 2 POE is made from Acid and Alcohol 3 Hydrolysis causes Metallic Soap 5 3 Cautions Of using R410A ...

Page 28: ... adjustment button UP To increase the temperature by the pressing the temperature button On Off UP DOWN Low Medium High Automatic rotated Auto Clean button If you want to clean the indoor airconditioner after operation press the button Turbo button The air conditioner cools or heats the room as quickly as possible After 30 minutes the air conditioner is reset automatically to the previous mode Mod...

Page 29: ...0 11 12 13 Sleep button The sleep timer can be used when you are cooling or heating your room to switch the air conditioner off automatically after a period of 6 hours 14 On Timer button The On Timer enables you to switch on the air conditioner automatically after a given period of time that is from 30 minutes to 24 hours To set the operating time press the button one or more times until the requi...

Page 30: ...mperature The unit operates in DRY mode Compressor ON OFF time is controlled compulsorily can not set up the fan speed always breeze Protective function Low temperature release Prevention against freezing 5 TURBO MODE This mode is available in AUTO COOL HEAT DRY FAN MODE When this button is pressed the air conditioner is operated in powerful state for 30 minutes regardless of the setting temperatu...

Page 31: ...The air conditioner can generate anions with an ionizer in the indoor unit 12 Auto Clean 13 SELF DIAGNOSIS 14 BUZZER SOUND Whenever the On Off button is pressed or whenever change occurs to the condition which is set up or select the compulsory operation mode buzzer is sounded beep Indoor unit room temperature sensor error open or short OFF E1 OFF E2 OFF E3 OFF E6 All lamp blinking All lamp blinki...

Page 32: ... C steps in the range of 16 to 30 C 6 2 2 Heating Mode Operation In case of Heat pump model When selecting the Heating Mode Operation the unit will operate according to the set temperature by the remote control and the operation is as shown below Room temperature can be set in 1 C steps in the range of 16 to 30 C Ts means Remote Controller setting Temperature Room Temp C Ts 1 Ts Compressor ON OFF ...

Page 33: ...elects the operation mode and setting temperature 1 In case of Heat pump model Cooling Heating Mode Cooling Mode Over 1hour Less than 1hour Ts 2 Ts 3 Ts 4 Ts 3 Ts 1 Ts B area C area A area A area B area C area Ts 4 Ts 1 Ts 2 COMPor ON OFF A area Tr Ts 3 C B area Ts 3 C Tr Ts 2 C C area Ts 2 C Tr Ts C area Ts Tr Ts 1 C B area Ts 1 C Tr Ts 3 C A area Ts 3 C Tr Cooling Mode Heating Mode Tr Room tempe...

Page 34: ...ing temperature Room temperature Tr area While the power is turned down Mode configuration for when the power is turned on the power on A B C area Independent to time Set cooling mode C area Within 1 hour from the power off Set cooling mode 1 hour after the power off Set heating mode B area Within 1 hour from the compressor off Set cooling mode 1 hour after the compressor off Set heating mode A ar...

Page 35: ...1 In Dry III Mode Room Temp Set Temp 1 Dry IV Mode 2 Compressor and Indoor Fan Operation Cycle I Mode Room Temp C Ts Remote Control Set Temp II Mode III Mode IV Mode Ts 4 Ts 3 Ts 2 Ts 2 Ts Ts 1 Compressor Operation Indoor Fan Operation Initial setup 6 min Operation Judge the next dry mode after 3 min from CompressorON Compressor Operation Cycle Min Outdoor Fan I Mode II Mode III Mode IV Mode ON Ti...

Page 36: ...f operation and by 1 C 1 hour later The operation will stop after 6 hours AT HEATING MODE When you set the sleep mode the following movement will start to avoid overheating The indoor fan speed is fixed by setting the remote control The setting temperature will be dropped by 1 C at the starting of operation and by 1 C 1 hour later The operation will stop after 6 hours Start Stop 1 C up 1 C up 1h 1...

Page 37: ...cooling mode the compressor is operated for 30 minutes regardless of room temperature After 30minutes of turbo operation the unit will operate in normal state Indoor FAN Speed Compressor Control Operation MODE Setting Speed Setting Speed High HEAT Turbo COOL 30 min TURBO Operation TURBO Operation Start TURBO Operation End Compressor ON ...

Page 38: ...rol the room temperature below 26 C in the Energy saving mode the room temperature will be compelled to be 26 C If you select the Energy saving mode the up down louver will enter the Swing status Operation pattern A In the Energy saving mode when Room Temperature Tr equals to the Setting Temperature Ts or over Operation pattern B In the Energy saving mode when Room Temperature Tr is below the Sett...

Page 39: ...er Indoor fan speed below 28 C off 28 C below 34 C LL speed 34 C below 40 C L speed above 40 C setting speed When compressor is on 40 C 34 C 28 C 20 C Setting speed L Speed LL Speed OFF Compressor OFF OFF UL ON When compressor is off When compressor begins operating The temperature of indoor heat exchanger Indoor fan speed above 20 C UL speed below 20 C off after 10 minutes when compressor stops o...

Page 40: ... temp is over 60 C outdoor compressor stops and Indoor fan speed is low The indoor fan outdoor fan and compressor will resume normal operation when the indoor heat exchanger temperature drops below 50 C Indoor Heat Exchanger Temp 60 C offset 53 C offset 50 C offset Compressor Outdoor Fan Indoor Fan ON ON Time ON OFF OFF Low Speed 3min Delay 2Sec ON Setting Speed offset 0 1 2 3 C ...

Page 41: ...of indoor heat exchanger increase over 0 C during 6 minutes counting 6 minutes counter is cleared If the temperature of indoor heat exchanger maintains for a minute at 4 C during the 6 minutes counting the compressor is switched off If the compressor is off by Low Temperature Restart within 5 minutes is impossible Operation pattern Indoor Heat exchanger Temp C 5 C 0 C 1 C 6min 6min 6min COUNT ON L...

Page 42: ... When the accumulating time of compressor ON is over 20 minutes D condition When the accumulating time of compressor ON is over 3Hr E condition When operating time of compressor without stopping is over 6 minutes F condition If the compressor is off thermo off when the temperature of indoor heat exchanger is below about 46 C it is considered as one cycle If it happens 2 times continuously It is sa...

Page 43: ...at Mode Low On Off When the air conditioner is turned Mode Operating time Auto Cool Dry Heat Fan Auto Cool Dry Heat Fan 30 minutes 30 minutes 15 minutes Compressor Outdoor Fan Indoor Fan ON OFF ON Setting Fan Speed 30 minutes 15 minutes on heat mode or fan mode Low Fan speed UL airflow on Heat mode OFF OFF OFF Start Auto clean mode Power Off ...

Page 44: ... 5 seconds 2 Check the operation of the set mainly for the following points 1 OPERATION MODE COOLING 2 FAN SPEED HIGH 3 AIR FLOW DIRECTION SWING 4 DISPLAY OPERATING LED ON 5 OUTDOOR UNIT OPERATION OUTDOOR UNIT FAN AND COMPRESSOR ON 3 Check if the set is in normal operation 4 Press the ON OFF button again to switch the power off ...

Page 45: ...AC220V as 0V to determine the Switching Timing As the Fan Control Port of Micom detects the High signal and the signal turns into Low past TR Array UL2003 the LED of SSR obtains 12V the same input wave with 2 and the Gate of Photo Triac obtains the operating voltage at the same time to determine the time to turn on SSR Now the indoor fan motor can operate at the desired rpm ZERO CROSSING PARTS Vol...

Page 46: ...adopted for this circuit Based on this method the signals come in the order of S1 S2 S3 and S4 to create magnetic force and one frequency forms a cycle When S1 S2 S3 and S4 receive the following signals respectively the stepping motor begins operation Power OFF Power ON S4 S2 S1 S3 M 1 1 0 0 0 2 1 1 0 0 3 0 1 0 0 4 0 1 1 0 5 0 0 1 0 6 0 0 1 1 7 0 0 0 1 8 0 0 0 1 S1 S2 S3 S4 1 0 0 0 1 2 0 0 1 1 3 0...

Page 47: ...sh the button the display panel reads or repeatedly Setting is not required if you must a value which has a default Push the button to set the display panel to Every time you push the button the display panel reads repeatedly 3 Push the button to set the display panel to Every time you push the button the display panel reads repeatedly 4 Push the button to set the display panel to Every time you p...

Page 48: ...tion key to set the display part to and check the display part The display part shows Press the Mode Selection key to set the display part to and check the display part The display part shows Step 4 Pressing the ON OFF button When pressing the operation ON OFF key with the direction of remote control for unit the sound Ding or Diriring is heard and the OPERATION ICON lamp of the display is flicker...

Page 49: ...Samsung Electronics 48 Set Up the Model Option OPTION ITEMS REMOCON MODEL SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 AS09HPBN AS12HPBN 0 2 8 0 2 5 1 7 0 2 0 8 0 2 7 3 2 7 1 7 0 2 6 c ...

Page 50: ... The compressor and indoor fan stop intermittently in HEAT mode In case of heat pump model Indoor fan and outdoor fan stop operation intermittently in a HEAT mode 1 2 3 4 5 6 7 8 9 Operation of air conditioner Explanation It indicates power is on The LED stops blinking if the opera tion ON OFF button on the remote control unit is pushed In happens after a delay of 3 minutes when the compressor is ...

Page 51: ...terminal block N 1 and 1 Able to operate the remote control Unable to operate the remote control AC198V AC242V No power source displayed OK Press the ON OFF button in the indoor unit If it operates the remote control and indoor unit receiver are in trouble If not the indoor unit is in trouble Problem with the outdoor unit or PCB Problem with the relay RY71 or PCB No Abnormal condition Inspection I...

Page 52: ... the air conditioner Check whether 2 wires of power cord are connected correctly to the terminal block and control board Check whether the fuse on the control board is normal FUSE 3 15 A 250 V Check the output of SMPS on the control board Input power AC230 15 V IC02 Input DC12 V IC02 output DC5 V Check the setting temperature Check the indoor unit control board Check the display board Reconnect wi...

Page 53: ...embly sensor from the ASS Y PCB CN43 connector and measure the sensor resistance with an ohmmeter tester Connect the sensor to CN43 supply power and measure the voltage of 1 and 2 of the CN43 connector MICOM Error or Connector CN43 check Is the sensor resistance value 10KΩ 3 at the room temperature of 25 C Yes Poor ASS Y PCB Replace Below 0 5V Yes Poor ASS Y PCB Replace Over 4 9V Error Mode LAMP 7...

Page 54: ...eplace the room pipe sensor 3 Assemble the room pipe sensor to PCB plug in and check the voltage of connector 3 and 4 If the resistance is below 0 5V or over 4 9V replace the indoor Main PCB short or disconnected in the PCB board Temperature C 15 20 25 Temperature C 30 35 40 Resistance Value Kohm 8 31 6 94 5 83 Resistance Value Kohm 14 68 12 09 10 Others The data tolerance is 3 8 2 3 Room Pipe sen...

Page 55: ...within 5 seconds Does the OPERATION lamp blink Does the Solid State Relay SS71 work properly Is the supply voltage of the fan motor sufficient Test rod location PCB CN72 Condition About AC180V Normal voltage pin 3 and 5 Fan operating Yes Yes Yes Yes No No No Check as in the procedure No power PCB is out of order PCB should be replaced Replace Motor Fan Capacitor Fan motor should be replaced Fan mo...

Page 56: ...ng out the power cord should be reconnected within 5 seconds Does the OPERATION lamp blink Yes No Yes No No No Yes Yes Outdoor unit is out of order Power relay is out of order Power relay should be replaced PCB should be checked Micom is out of order Sensor Should be replaced Room temperature sensor is out of order Check as in the procedure No Power Is the room sensor normal resistor 10 C 20 C 30 ...

Page 57: ...on start when swing button of the remote control unit pushed Voltage at pin 57 60 of micom IC04 change Squarewave Voltage at pin 2 3 of CN61 motor connector change Squarewave Up Down louver motor is faulty Driver IC05 06 ULN2003A is faulty Micom IC04 is faulty Normal Check as in the procedure No Power After training on the heating operation should start in 5 minutes Is the number 38 of Micom IC04 ...

Page 58: ...ck the voltage of No 15 and No 16 of the main PCB CN91 while operating the remote control When the voltage descends below 3V the assembly module PCB is normal and the main PCB is poor Then replace the main PCB 3 Replace the assembly display PCB because the module PCB is poor if the voltage between No 15 16 of CN91 maintains 5V after the remote control starts operation ...

Page 59: ...1 FAN Speed High 2 Continuous Operation 1 Is the fuse disconnected F701 Checking the power voltage 1 Is the DB71input voltage AC200V AC240V 2 Is the voltage between both terminals of the C103 on the 2nd side of the transformer DC12V 0 5V 3 Is the voltage between both terminals of OUT and GND of IC02 KA78L05 DC5V 0 5V Checking the power voltage 1 Check the voltage of the relay RY71 coil IC05 PIN 11...

Page 60: ...15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 4 300 4 444 4 594 4 749 4 912 5 080 5 256 5 439 5 630 5 828 6 033 6 246 6 468 6 699 6 941 7 192 7 455 7 729 8 015 8 313 8 622 8 944 9 281 9 632 10 10 380 10 780 11 200 11 630 12 090 12 560 13 060 13 570 14 120 14 680 15 280 15 900 16 550 17 240 17 960 18 700 19 480 20 290 21 150 22 050 22 990 23 900 25 030 26 130 27 280 28 470 29 720 31 040 3...

Page 61: ... the normal temperature 10 C 30 C Abnormal 0Ω Open or Short Measure the resistance between motor wires with a tester Normal At the normal temperature 10 C 30 C Abnormal 0Ω Open or Short Measure the resistance between the red wire and each terminal wire with a tester Normal About 300Ω at the normal temperature 20 C 30 C Abnormal 0Ω Open or Short Breakdown Inspection Method Part Compare terminal Res...

Page 62: ...MEMO 61 Samsung Electronics ...

Page 63: ... 1 18 9 4 8 24 14 6 14 1 1 1 1 3 9 2 9 3 2 5 23 2 3 2 3 4 3 1 3 3 2 1 2 6 2 5 1 2 4 2 2 2 3 9 1 1 2 14 5 14 2 14 3 14 4 20 2 You can search for the updated part code number through the ITSELF URL http itself sec samsung co kr 9 Exploded Views and Parts List 9 1 Indoor Unit ...

Page 64: ...TAL ASS Y 1 DB96 03835B ASS Y EVAP TOTAL ASS Y 1 9 1 DB60 00198A SPACER EVAP MID PVC 1 1 9 2 DB60 00203B SPACER EVAP UP PVC 1 1 9 3 DB96 03834A ASS Y EVAP FP1 3 H FIN 2x12 1 DB96 03834B ASS Y EVAP FP1 5 H FIN 2x12 1 10 DB67 60030A SPRING SENSOR STS 301 1 1 11 DB94 00674A ASS Y BEARING RUBBER ASS Y CR 45 1 1 12 DB94 00627A ASS Y CROSS FAN ø83 x 719 1 1 13 DB31 00270A MOTOR FAN IN YDK 20S4D8C 1 1 1 ...

Page 65: ...Samsung Electronics 64 9 2 Outdoor Unit 22 6 15 21 14 3 2 22 1 22 6 22 2 22 5 1 10 4 12 8 11 24 5 22 4 22 7 19 13 20 18 22 3 17 16 23 7 9 ...

Page 66: ...LOUVER 2x24 1 DB96 03837A ASS Y COND ø7 FP1 4 LOUVER 1x24 1 16 G8C124JU1EL COMPRESSOR G8C124 1 G4A091JU1EP COMPRESSOR G4A091 1 17 DB63 20002A GASKET EPDM 1 1 18 DB63 10165D COVER TERMINAL PBT 1 1 19 DB60 30028A NUT WASHER HEX2C M8 ZPC 3 3 20 DB60 30018A NUT FLANGE M5 SM20C 1 1 21 DB71 00093A BAR STEEL HSWR 1 1 22 DB93 02916A ASS Y CONTROL OUT ASS Y 1 DB93 02916B ASS Y CONTROL OUT ASS Y 1 22 1 DB70...

Page 67: ...Code No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CASE CONTROL ASS Y TERMINAL BLOCK ASS Y MAIN PCB ASS Y MELODY PCB PLATE TERMINAL LOW HOLDER WIRE CLAMP SCREW MACHINE SCREW MACHINE C W MAIN TO DISPLAY C W STEP MOTOR UP DOWN ASS Y THERMISTOR C W MELODY TO SPEAKER C W MELODY TO MAIN SPEAKER WIRE TIE ABS ASS Y ASS Y ASS Y SGCC M T1 2 ABS PH M3 x L22 TH M4 x L10 ASS Y ASS Y 4P 103AT ASS Y ASS Y 1 1 1 1 1 1 1 2...

Page 68: ... MOVING SELECT ON OFF TIMER SELECT CANCEL ENERGY SAVING SELECT SOUND ON OFF SELECT DIGITAL ON OFF TEMPERATURE SELECT UP DOWN ZERO VOLTAGE DETECT BLADE CONTROL INDOOR FAN MOTOR CONTROL COMPRESSOR CONTROL OUTDOOR FAN MOTOR CONTROL SIGNAL 4 WAY VALVE CONTROL SIGNAL TEMPERATURE CONTROL TIMER BUZZER CONTROL ANION CONTROL TRIGGER SIGNAL SSR COMPRESSOR DRIVE OUTDOOR FAN MOTOR DRIVE 4 WAY VALVE DRIVE STEP...

Page 69: ...Samsung Electronics 68 11 PCB Diagram 11 1 ASS Y MAIN PCB DB93 02482A TOP ...

Page 70: ...69 Samsung Electronics PCB Diagram BOTTOM ...

Page 71: ...F 80 20 50V Y5V TP 2012 C404 CAP CHIP 10nF 80 20 50V Y5V TP 2012 C405 CAP CHIP 1nF 10 50V X7R TP 2012 C501 CAP CHIP 100nF 80 20 50V Y5V TP 2012 C502 CAP CHIP 100nF 80 20 50V Y5V TP 2012 C503 CAP CHIP 100nF 80 20 50V Y5V TP 2012 C504 CAP CHIP 100nF 80 20 50V Y5V TP 2012 C601 CAP AL 47uF 20 50V GP TP 6 3x11 5 C801 CAP CHIP 10nF 80 20 50V Y5V TP 2012 C901 CAP CHIP 100nF 80 20 50V Y5V TP 2012 CD11 DIO...

Page 72: ...PN 200mW SOT 23 TP 1 Q602 TR SMALL SIGNAL MMST2907A PNP 200mW SOT 23 TP 100 Q603 TR SMALL SIGNAL 2SC2412K NPN 200mW SOT 23 TP 1 R101 R CHIP 100ohm 5 1 10W DA TP 2012 R102 R CHIP 2 2K 5 1 10W DA TP 2012 R103 R COMPOSITION 12Mohm 5 1 2W AA TP 3 4x9mm R104 R COMPOSITION 12Mohm 5 1 2W AA TP 3 4x9mm R105 R CHIP 470ohm 5 1 10W DA TP 2012 R201 R CHIP 47Kohm 5 1 4W DA TP 3216 R202 R CHIP 47Kohm 5 1 4W DA ...

Page 73: ... R608 R CHIP 470ohm 5 1 10W DA TP 2012 R609 R CHIP 560ohm 5 1 10W DA TP 2012 R610 R CHIP 1Kohm 5 1 10W DA TP 2012 R611 R CHIP 1Kohm 5 1 10W DA TP 2012 R908 R CHIP 10Kohm 5 1 10W DA TP 2012 R909 R CHIP 4 7Kohm 5 1 10W DA TP 2012 RY71 RELAY POWER 12VDC 0 9W 25000mA SPST 20mS 10mS RY72 RELAY MINIATURE 12VDC 200mW 3000mA 1FORmA 10MS 5mS RY73 RELAY MINIATURE 12VDC 200mW 3000mA 1FORmA 10MS 5mS SS71 SSR ...

Page 74: ...73 Samsung Electronics 11 2 ASS Y MELODY PCB DB93 02809A TOP BOTTOM ...

Page 75: ... AXIAL 100nF 80 20 50V Y5V TP CN85 CONNECTOR HEADER BOX 6P 1R 2mm ANGLE SN CN86 CONNECTOR HEADER BOX 3P 1R 2mm ANGLE SN IC06 IC SPEECH SYNTHESIZE MLC1043D DIP 24P 300MIL PLASTIC IC07 IC AUDIO AMP 386 DIP 8P 300MIL SINGLE 26V m IC08 IC POSI FIXED REG 7805 TO 220 3P PLASTIC 4 8 5 R801 R CARBON 10Kohm 5 1 8W AA TP 1 8x3 2mm R802 R CARBON 47Kohm 5 1 8W AA TP 1 8x3 2mm R803 R CARBON 10Kohm 5 1 8W AA TP...

Page 76: ... PCB DB93 02806A Parts List No 1 ASS Y DISPLAY REFLECTOR 1 SNA 2 PCB DISPLAY FR 4 T1 6 1 SNA 3 TACT SWITCH KPT 1105A 1 SNA 4 RESISTOR 200ohm 2W 4 SNA 5 CONNECTOR WIRE 3P 1 SNA 6 CONNECTOR SMW200 15P 1 SNA Specification Description Remark Q TY ...

Page 77: ...1 T1 6 1 SNA 2 CONNECTOR HEADER BOX 3P 1R 2mm ANGLE SN 1 SNA 3 C CERAMIC MLC AXIAL 1nF 10 50V Y5P TP 1 9 x 3 5 1 SNA 4 DIODE SWITCHING 1N4148 100V 200mA DO 35 TP 1 SNA 5 C CERAMIC MLC AXIAL 100nF 80 20 50V Y5V TP 3 5 x 1 1 SNA 6 MODULE 346HF12N 1 SNA Specification Description Remark Q TY ...

Page 78: ...77 Samsung Electronics 12 Wiring Diagram 12 1 Indoor Unit This Document can not be used without Samsung s authorization Code No DB98 20360A ...

Page 79: ...Samsung Electronics 78 This Document can not be used without Samsung s authorization 12 2 Outdoor Unit C1 MOTOR CAPACITOR FM1 FAN MOTOR C2 COMP CAPACITOR O L P OVER LOAD PROTECTOR Code No DB98 21095A ...

Page 80: ...79 Samsung Electronics 13 Schematic Diagram 13 1 Indoor Unit This Document can not be used without Samsung s authorization ...

Page 81: ...MEMO Samsung Electronics 80 ...

Page 82: ...a property of Samsung Electronics Co Ltd Any unauthorized use of Manual can be punished under applicable International and or domestic law Samsung Electronics Co Ltd Dec 2004 Printed in Korea Code No DB98 20801A 1 ELECTRONICS ...

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