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48

Refrigerant charging

Allowable refrigerant pipe length and amount of additional refrigerant charging

X

f

Air purge refrigerant for piping is not filled in this product.

X

f

Make sure to vacuum inside of the connection pipe using vacuum pump after connecting pipes.

Allowable refrigerant pipe length

Model name

Maximum allowable pipe length

Maximum height difference of the pipe

AP80S0A Series

AP0AS0A Series

50m

20~30m

How to add refrigerant

1.  Connect manifold gauge to the gas side service valve.
2.  Take the trial operation with the cooling trial operation mode.
3.  Perform trial operation for longer than 10 minutes and add refrigerant based on the below pressure table.

 

Purpose of pressure table : If additional refrigerant filling is needed due to the leakage of the refrigerant or  
re-installation, add refrigerant using pressure table. 

Pressure table for temperatures (Cooling operations)

AP0AS0A

✴✴✴✴

AP80S0A

✴✴✴✴

Outdoor Temp. (

°C

)

Outdoor Temp. (°C)

21

35

46

52

21

35

46

52

Indoor 

Temp. 

(

°C

)

21

3.5

4.2

4.5

4.7

Indoor 

Temp. 

(°C)

21

4.1

5.1

5.4

5.6

27

4.2

4.9

5.2

5.4

27

4.4

5.4

5.7

5.9

32

4.8

5.5

5.8

6.0

32

5.0

6.0

6.3

6.5

4.  Check the stability of the pressure for 10 minutes.

Outdoor unit

Gas side

Liquid side

5.  After adding refrigerant, fasten cap nuts firmly.

CAUTION

•  Use prescribed amount of refrigerant if you need to charge additional refrigerant due to extended pipe length. 

For accurate measure, use a digital scale.

PAC_아프리카 중동향AP80S0A_IBIM_34514A-02_EN.indd   48

2015-04-23   오후 2:19:00

Summary of Contents for AP0AS0A Series

Page 1: ...samsung com Levant support English SYRIA 18252273 www samsung com Levant support English MOROCCO 080 100 22 55 www samsung com n_africa support SOUTH AFRICA 0860 SAMSUNG 726 7864 www samsung com support BOTSWANA 8007260000 NAMIBIA 08 197 267 864 ZAMBIA 0211 350370 MAURITIUS 23052574020 REUNION 262508869 MOZAMBIQUE 847267864 827267864 NIGERIA 0800 726 7864 www samsung com africa_en support Ghana 08...

Page 2: ...N ES FR PT AR AP80S0A Series AP0AS0A Series Air Conditioner user installation manual imagine the possibilities ThankyouforpurchasingthisSamsungproduct PAC_아프리카 중동향AP80S0A_IBIM_34514A 02_EN indd 57 2015 04 23 오후 2 19 01 ...

Page 3: ...c operation 12 Adjusting the air flow direction 14 Turbo operation 14 Smart saver operation 15 Timer function 15 Cleaning and maintaining the air conditioner 16 Troubleshooting 19 Safety precautions 21 Preparation for installation 23 Deciding on where to install the product 24 Preparing the installation 30 Base construction and installation of the indoor outdoor unit 31 Refrigerant piping work 33 ...

Page 4: ...in electric shock fire explosion problems with the product or injury Install a switch and circuit breaker dedicated to the air conditioner X X Failing to do so may result in electric shock or fire Fix the outdoor unit firmly so that the electric part of the outdoor unit is not exposed X X Failing to do so may result in electric shock or fire Do not install this appliance near a heater inflammable ...

Page 5: ... POWER SUPPLY CAUTION When not using the air conditioner for a long period of time or during a thunder lightning storm cut the power at the circuit breaker X X Failing to do so may result in electric shock or fire FOR USING WARNING If the appliance is flooded please contact your nearest service center If the appliance generates a strange noise a burning smell or smoke unplug the power plug immedia...

Page 6: ...for long periods of time in badly ventilated locations or near infirm people X X Since this may be dangerous due to a lack of oxygen open a window at least once an hour If any foreign substance such as water has entered the appliance cut the power by unplugging the power plug and turning the circuit breaker off and then contact your nearest service center X X Failing to do so may result in electri...

Page 7: ...unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance FOR CLEANING WARNING Do not clean the appliance by spraying water directly onto it Do not use benzene thinner or alcohol to clean the appliance X X This may result in discoloration deformatio...

Page 8: ...rned off If ELB have already been installed in the switch box of the building you don t need to install the auxiliary power switch Operational temperature and humidity range When the air conditioner operates outside of temperature and humidity range indicated below protective device may activate and stop the operation Especially do not operate the air conditioner when the temperature of the outdoo...

Page 9: ...p down orientation Control panel Air outlet Air filter Removes the dust of incoming air Air intake Intakes the outdoor air To open the panel Hold the upper part of the panel and then pull it slightly forward Don t open the panel during the operation It may cause a malfunction or an electrical hazard PAC_아프리카 중동향AP80S0A_IBIM_34514A 02_EN indd 8 2015 04 23 오후 2 18 53 ...

Page 10: ...conditioner with the control panel if this function is set Press the Temp and Fan Speed buttons for 3 seconds f f You will hear ring and the Lock icon will appear on the indoor unit display f f Once Lock is set you cannot control the air conditioner with the control panel but you can only control it with the remote controller Therefore this function will be useful to keep the children away from to...

Page 11: ... the temperature by 1 C 3 Press the Fan Speed button to adjust the fan speed f f Each time you press the Fan Speed button the fan speed will change in order of High Auto Low 4 Press the Mode button to select the operation mode f f You can select operation mode you want by pressing the Mode button f f Each time you press the Mode button the mode will change in order of Cool Auto Dry and Fan 5 Press...

Page 12: ... Not supported by this model Turbo Long Turbo Set quick and powerful cooling Long Set the long function to spread out the cool air further away Not supported by this model Temperature Adjusts the temperature Timer Sets the timer to turn off the air conditioner Long Heater Beep Off Air swing Up Down Left Right functions are not supported by this model Installing the batteries 1 Open the battery cov...

Page 13: ... automatically according to the desired temperature and current temperature and control the fan speed in Auto mode Dry In Dry mode indoor humidity can be removed efficiently to refresh the humid indoor room f f Switching the outdoor unit on or off will be repeated according to the temperature difference between current temperature and the desired temperature Fan In Fan mode the breeze will be gene...

Page 14: ... type High Auto Low Duct type Turbo Auto High Auto Auto Dry Auto Fan General type Low High Duct type High Turbo Press the button to adjust the desired temperature Cool You can adjust the desired temperature by 1 C within the range of 18 C 30 C Auto When desired temperature is adjusted operation mode will change to Cool mode Dry You can adjust the desired temperature by 1 C within the range of 18 C...

Page 15: ...n provides you with quick and powerful cooling Press the button to select theTurbo operation f f will be displayed on the indoor unit display and theTurbo operation will operate for 30 minutes Cancel Press the Turbo Long button again Turbo operation can be selected in Auto Cool mode Turbo operation and Smart saver operation cannot be selected at the same time Desired temperature and fan speed cann...

Page 16: ...so be adjusted Smart saver operation andTurbo operation cannot be selected at the same time Timer function You can turn the air conditioner off at your desired time Press the button when the air conditioner is on f f icon will be displayed on the indoor unit display f f Time will be set in hourly unit from 1 12hours f f Current temperature will be displayed after 5 seconds f f If you want to cance...

Page 17: ... have a problem with the odor contact a service center Do not clean the control panel with alkaline detergent Do not clean the surface with sulfuric acid hydrochloric acid or organic solvent thinner kerosene acetone or attach stickers It may damage the surface of the unit Cleaning the outdoor unit heat exchanger f f When dust accumulates on the heat exchanger it may decrease cooling performance Th...

Page 18: ...too heavy use warm water mixed with detergent Do not scrub the filter too hard since it may get damaged 3 Dry the air filter in a ventilated area f f Do not dry the air filter in a place with direct sunlight 4 Insert the air filter back in its original position Make sure it is firmly fixed Clean the air filter every two weeks Cleaning term may differ depending on usage and environmental conditions...

Page 19: ...anger 2 Clean the condensate drain pipe 2 Outdoor unit Clean the heat exchanger on the outside of the unit 2 Clean the heat exchanger on the inside of the unit 2 Clean the electric components with jets of air 2 Verify that all the electric components are firmly tightened 2 Clean the fan 2 Verify that all the fan assembly is firmly tightened 2 Clean the condensate drain pan 2 This check mark requir...

Page 20: ...ignal Cool air does not come out of the air conditioner Check if the set temperature is higher than the current temperature Press the Temp or button on the remote controller to set the temperature lower than the current temperature Check if you have selected Fan mode In this mode Cool air will not come out in Fan mode therefore select Auto Cool Dry mode Check if the air filter is blocked by dirt I...

Page 21: ...status of the air conditioner usage especially when the outdoor temperature is below 20 C noise can be generated due to changes in refrigerant flow You don t have to worry since it is normal Water is dropping from the connection part of the drain pipe Water may be generated because of the temperature difference It is normal Indoor unit display is blinking Press the On Off button and check if the d...

Page 22: ... if damaged If problems occur switch the unit off and disconnect it from the power supply f f In order to prevent electric shocks fires or injuries always stop the unit disable the protection switch and contact SAMSUNG s technical support if the unit produces smoke if the power cable is hot or damaged or if the unit is very noisy f f Always remember to inspect the unit electric connections refrige...

Page 23: ... provided in the wiring diagram included in the manual f f Always verify that electric connections cable entry section of leads protections are compliant with the electric specifications and with the instructions provided in the wiring scheme Always verify that all connections comply with the standards applicable to the installation of air conditioners Make sure that you earth the cables Do not co...

Page 24: ...hen carrying it Do not lay the product down sideways f f The surface of the heat exchanger is sharp Be careful not to get injured during moving and installing the product When moving with a crane Fasten the wire rope as shown in the figure To protect damage or scratches insert a piece of cloth between the outdoor unit and the wire rope Wire rope Plate protection cloth Outdoor unit leg When moving ...

Page 25: ...stacle against the wind around the air intake and air outlet f f Install the unit horizontally at a stable rigid place When installing the unit at a place subjected to oscillation noise may occur f f Avoid a place near the door which is frequented by people f f Avoid a place subject to direct sunlight f f Avoid a place with high humidity Dew may form during cooling operation Near kitchen Front Top...

Page 26: ...exposed to direct sunlight f f Choose a place where the unit could not come into contact with snow and rain f f For repair services and the ventilation secure service area as shown in the figure f f If there isn t enough installation space service person can get injured and it may also cause product failure f f If you need to ensure the outdoor unit from falling use wires to fix it firmly Loosen t...

Page 27: ...a breeze Sea f f If you cannot avoid installing the outdoor unit by the seashore construct a protection wall around to block the sea breeze Protection wall Outdoor unit Sea breeze Sea Protection wall should be constructed with a solid material such as concrete to block the sea breeze and the height and the width of the wall should be 1 5 times larger than the size of the outdoor unit Also secure o...

Page 28: ...s generate If not malfunction of the control system may occur due to the effect of the electromagnetic wave For example The remote control sensor of the indoor unit may not be received well of electronic lighting style fluorescent lamps such as fluorescent lamps are in the same space when using a remote control Make sure to install the outdoor unit in a safe place where snowfall will not be obstru...

Page 29: ...mance designed Keep in mind that SAMSUNG logo is located on the front side of outdoor unit AP80S0 X When there are no tall obstacles around the outdoor unit f f Maximum height of the obstacle Front Below 1500mm Air inlet Below 500mm Side when there is no height limit Unit mm When the air outlet is opposite the wall When the air outlet is towards the wall Over 150 Over 150 When 3 sides of the outdo...

Page 30: ...e 500 or more 10 or more 200 or more Front Case 2 50 or more 50 or more Front 100 or more 500 or more Case 3 200 or more The height of the wall is unlimited 300 or more Pipe length between the indoor and the outdoor unit f f If the pipe is lengthened the performance of the unit is degraded and the service life is shortened Therefore the pipe length should be as short as possible Allowable pipe len...

Page 31: ...abnormally harsh environments such as windy areas sufficient countermeasures to guard against excessive wind should be taken to ensure the unit s correct operation When installing ducts The frame foundation shall be made of angle steel etc and designed so that wind slip through the structure Install unit so that wind will not directly lash against openings of inlet and outlet ducts The foundation ...

Page 32: ...tall anti vibration pad or frame between the base ground and the bottom of the outdoor unit to prevent the vibration noise from transferring through the base ground Anchor bolt fixing dimensions Fix the unit on a flat rigid floor using the anchor bolt Anchor bolt M10 x 4 points separately purchased 790mm 416mm Base ground work Drain hole When installing on the ground More than 200mm Surface of the...

Page 33: ...tdoor unit cannot be fixed on the ground fix the side of the outdoor unit or use extra structure to fix it You must pay extra attention on waterproofing and constructing drainage on the ground where outdoor unit will be installed since condensed water will be generated during heating operation Condensed water may freeze in winter time and form icy ground It is necessary to install wire mesh or ste...

Page 34: ... for refrigerant pipes on the left right and rear side of the indoor unit and you may choose any one of the holes depending on your installation location Choose a side for the easier pipe connection You may connect the drain hose through the hole in the middle part of the rear side on the indoor unit Do not use a hammer but use a cutter to cut the notch Holes for refrigerant pipe Holes for drain h...

Page 35: ...the pipe exceeds 6m install S trap every 6m Indoor unit Less than 20m Less than 30m Indoor unit Outdoor unit Outdoor unit Less than 6m Indoor unit S trap Install S trap every 6m of height difference Fix the pipe on the external wall Fix the pipe on the external wall Outdoor unit Outdoor unit pipe connection AP80S0 X Gas side pipe supplied Liquid side pipe supplied AP0AS0 X Flare nut Liquid side pi...

Page 36: ...ipe Outer diameter mm inch Minimum thickness mm Temper grade Ø 6 35 1 4 0 7 C1220T O Soft Ø 9 52 3 8 0 7 Ø 12 70 1 2 0 8 Ø 15 88 5 8 0 8 Ø 19 05 3 4 1 0 Ø 22 23 7 8 0 9 C1220T 1 2H Semi soft or C1220T H Soft Ø 25 40 1 1 0 Ø 28 58 1 1 8 1 1 Ø 31 75 1 1 4 1 1 Ø 38 10 1 1 2 1 35 Ø 44 45 1 3 4 1 6 Ø 50 80 2 2 0 PAC_아프리카 중동향AP80S0A_IBIM_34514A 02_EN indd 35 2015 04 23 오후 2 18 58 ...

Page 37: ...azing the pipes as shown in the picture f f If you do not perform nitrogen flushing when brazing the pipes oxide may form inside the pipe It can cause the damage of the important parts such as compressor valves f f Adjust the flow rate of the nitrogen flushing with a pressure regulator to maintain 0 05m3 h or less f f Wrap the bottom side of the service valve with a wet cloth and weld it as shown ...

Page 38: ...ke Flaring bar Copper pipe Flare nut Outer diameter D mm Depth of the flare A mm Flare tool Clutch type Wing nut type ø 6 35 1 0 1 5 1 5 2 0 ø 9 52 1 0 1 5 1 5 2 0 ø 12 70 1 0 1 5 1 5 2 0 ø 15 88 1 0 1 5 1 5 2 0 5 Check that you flared the pipe correctly Below figures shows some examples of incorrectly flared pipes Correct Inclined Damaged surface Cracked Uneven thickness If foreign matters or bur...

Page 39: ...no cracks when bending the pipe Do not fasten the flare nut with excessive strength Pipe bending 1 Perform bending of the pipe using the bender which has a specified bending radius 2 Be sure to take full care to perform bending of the pipe successfully at one time Bending and unbending the pipe more than twice makes the bending work increasingly difficult 3 You may use the spring inserted into the...

Page 40: ...tion Insulation of the gas and liquid pipes can be in contact with each other but they should not be pressing each other When contacting the gas side and liquid side pipe use thicker insulation Insulation Liquid pipe Insulation Gas pipe Make sure to install the insulation so that there is no gap or crack and use the adhesives on the connection part of it to prevent moisture from entering Wind the ...

Page 41: ...e no grounding effect Ground wire of telephone and lightning rod The electric potential of ground wire may rise abnormally when lightening strikes f f The ELB for ground fault protection should be combined with MCCB or fuse equipped load switch In this case you should use the one that has at least the same or larger fuse capacity or the rated current of MCCB f f Use the wires that comply with regu...

Page 42: ... 6 600 9 800 Running current A 12 0 16 5 Heating Power input W Running current A Starting current A Power cable Type Equivaletnt to H07RN F or higher Below 20m mm2 4 0 Not included 4 0 Not included Over 20m mm2 6 0 Not included 6 0 Not included Circuit breaker A 30 40 Thickness of the earth wire mm2 4 4 Fuse capacity for control circuit A 20 20 PAC_아프리카 중동향AP80S0A_IBIM_34514A 02_EN indd 41 2015 04...

Page 43: ...air conditioner Earth Earth Earth Earth Communication cable between indoor and outdoor unit Power supply cable Indoor unit Distributing board Outdoor unit Power cable When using power supply R S T N with ELB Earth Leakage breaker for 3 wires alone or ELB for 3 wires with NFB Remove the power cable R L of the electrical parts and put the power R S T through ELB 3wires and connect it to the R S T on...

Page 44: ... 16 22 22 24 Allowance mm 0 2 0 2 0 2 0 3 0 3 0 3 0 4 D Standard dimension mm 5 6 7 1 9 11 5 13 3 13 5 17 5 Allowance mm 0 3 0 2 0 3 0 2 0 3 0 2 0 5 0 2 0 5 0 2 0 5 0 2 0 5 0 4 d1 Standard dimension mm 3 4 4 5 5 8 7 7 9 4 11 4 13 3 Allowance mm 0 2 0 2 0 2 0 2 0 2 0 3 0 4 E Min 6 7 9 9 5 11 12 5 17 5 18 5 F Min 5 9 9 13 15 13 13 13 14 20 L Max 20 28 5 30 33 34 38 43 50 51 d2 Standard dimension mm ...

Page 45: ...thickcableonthebottom Securethe powercablewiththecabletie Screw Tightening torque kgf cm M3 5 0 6 0 M3 5 8 0 10 0 M4 12 0 15 0 M5 20 0 25 0 M6 25 0 30 0 When removing the outer sheath of the power supply cable be careful not to scratch the inner sheath of the cable Make sure that more than 20mm of the outer sheath of the indoor unit power supply cable and communication cable are inside the electri...

Page 46: ...ircuit breaker that can cut the electric circuit in case of a short circuit the allowable grounding resistance can be 30 500Ω Note 2 Grounding at dry place f f The grounding resistance is should be lower than 100Ω and even in worst case it should be lower than 250Ω Performing the ground work f f Use the grounding wire by referring to the specification of the electric cable for the outdoor unit Whe...

Page 47: ...es Gas pipe water pipe Service pipe underground cable If the grounding wire is paralle to the grounding pole for the lightning rod make sure they are at least 2m apart from each other Avoid sandy ground or ground with gravel since they have high grounding resistance Do not use with the telephone ground wire If you have buried it in a crowded area firmly fix the ground wire 2 Bury the grounding rod...

Page 48: ...utdoor unit is done initially from the factory but you must test for gas leakage after the installation 1 Purge the pipe and run vacuum test Pressure should not increase for a minute 2 Insert the nitrogen gas so that pressure reaches minimum 2kg cm2 3 Use soap water to check the leakage on the connection part 4 For final vacuum test leave the outdoor unit for 24 hours under pressure of 28kg cm2 an...

Page 49: ...igerant based on the below pressure table Purpose of pressure table If additional refrigerant filling is needed due to the leakage of the refrigerant or re installation add refrigerant using pressure table Pressure table for temperatures Cooling operations AP0AS0A AP80S0A OutdoorTemp C OutdoorTemp C 21 35 46 52 21 35 46 52 Indoor Temp C 21 3 5 4 2 4 5 4 7 Indoor Temp C 21 4 1 5 1 5 4 5 6 27 4 2 4 ...

Page 50: ...the switch settings Disuse Use K2 Option Not set Always on K3 Option Not set Always on Disregard communication error K4 Use it for displaying the product in exhibition Do not use this setting other than in exhibition Only disregards communication error Disuse Use DIP switch K7 K8 is used to attach External contact controller MIM B14 For detail information on installing external contact controller ...

Page 51: ...y 1 Cooling test operation 2 End KEY operation No display K3 Number of pressing KEY operation 7 Segment display 1 Reset operation Same as reset status K4 Number of pressing Displayed contents Display SEG 1 SEG 2 SEG 3 SEG 4 1 Discharge temperature 1 Data 87 C Display 0 8 7 2 Outdoor temperature 2 Data 12 C Display 1 2 3 4 Evap Temperature 4 Data 15 C Display 0 1 5 5 Indoor temperature 5 Data 27 C ...

Page 52: ...ecked for any gas leakage Are the length and the height difference between the refrigerant pipes within the allowable range Have you properly insulated pipes Is the quantity of the additional refrigerant correctly weighed in You must record the amount of additional refrigerant charging on the service record label placed outside the outdoor unit Installing the drain pipe Have you completed the drai...

Page 53: ... Inspect the compressor sound during the initial operation If roaring sound is heard stop the operation If roaring sound is heard and the pressure does not change back lashing of the compressor may occur Therefore check the power supply of the compressor If the problem occurs continuously check the compressor power cable 3 Phase T1 L1 R U Red T2 L2 S V White T3 L3 T W Black Make sure that all the ...

Page 54: ...ing error E221 Outdoor temperature sensor Open or short E256 Discharge sensor Open or short E416 Compressor stop by discharge temperature s protection control E425 Reverse phase or phase open E451 Low pressure on low pressure switch protection control E453 Overload error of outdoor unit s fan motor by temperature E454 RPM error of outdoor unit s fan motor E455 IMP overload error of outdoor unit s ...

Page 55: ...both sides of core wire of the power cable into the connection sleeve f f Method 1 Push the core wire in to the sleeve from both sides After peeling off the tube wire you must insert a contraction tube f f Method 2 Twist the wire cores together and push it in to the sleeve Sleeve f f Method 1 f f Method 2 Sleeve 3 Using a cramping pliers compress the two points and flip it over and compress anothe...

Page 56: ...2 5 Apply heat to the service tube to contract it Service tube 6 After tube contraction work is completed wrap it with the insulation tape to finish Insulation tape In case of extending the electric wire please DO NOT use a round shaped pressing socket Incomplete wire connections can cause electric shock or a fire WARNING PAC_아프리카 중동향AP80S0A_IBIM_34514A 02_EN indd 55 2015 04 23 오후 2 19 01 ...

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