Samsung AM JXVAF Series Installation Manual Download Page 13

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Model name for combination

AM380JXVAFH2AZ AM400JXVAFH2AZ AM420JXVAFH2AZ AM440JXVAFH2AZ AM460JXVAFH2AZ

Number of individual outdoor units

Combined outdoor unit

AM080JXVAFH
AM100JXVAFH
AM120JXVAFH

AM140JXVAFH

AM160JXVAFH

AM180JXVAFH

AM200JXVAFH

AM220JXVAFH
AM240JXVAFH
AM260JXVAFH

Rated capacity

Cooling (kW)

106.4

112.8

117.8

123.2

128.8

Cooling (Btu/h)

363 000

384 900

401 900

420 400

439 500

Heating (kW)

119.7

126.9

132.3

138.6

144.9

Heating (Btu/h)

408 500

433 000

451 500

473 000

494 500

Total capacity of the

connected indoor units

(Cooling)

Minimum (kW)

53.2

56.4

58.9

61.6

64.4

Minimum (Btu/h)

181 500

192 500

201 000

210 200

219 800

Maximum (kW)

138.3

146.6

153.1

160.2

167.4

Maximum (Btu/h)

471 900

500 400

522 500

546 500

571 400

Maximum number of connectable indoor

units

Model name for combination

AM480JXVAFH2AZ AM500JXVAFH2AZ AM520JXVAFH2AZ AM540JXVAFH2AZ AM560JXVAFH2AZ

Number of individual outdoor units

Combined outdoor unit

AM080JXVAFH
AM100JXVAFH

AM120JXVAFH

AM140JXVAFH
AM160JXVAFH

AM180JXVAFH
AM200JXVAFH

AM220JXVAFH

AM240JXVAFH

AM260JXVAFH

Rated capacity

Cooling (kW)

134.4

140.0

145.6

151.4

156.8

Cooling (Btu/h)

458 600

477 700

496 800

516 500

535 000

Heating (kW)

151.2

157.5

163.8

170.1

176.4

Heating (Btu/h)

516 000

537 500

559 000

580 500

602 000

Total capacity of the

connected indoor units

(Cooling)

Minimum (kW)

67.2

70.0

72.8

75.7

78.4

Minimum (Btu/h)

229 300

238 900

248 400

258 300

267 500

Maximum (kW)

174.7

182.0

189.3

196.8

203.8

Maximum (Btu/h)

596 200

621 000

645 800

671 500

695 500

Maximum number of connectable indoor

units

Summary of Contents for AM JXVAF Series

Page 1: ...DVM S AM JXVAF Series AM JXVAJ Series Air Conditioner installation manual imagine the possibilities Thank you for purchasing this Samsung product ...

Page 2: ...stalling the wind snow prevention duct 31 Refrigerant pipe installation 33 Electrical wiring work 56 Air tightness test and vacuum drying 68 Pipe insulation 70 Charging additional refrigerant 74 Basic segment display 76 Setting outdoor unit option switch and key function 76 Things to check after completing the installation 86 Inspection and test operation 88 Automatic refrigerant amount detection ...

Page 3: ...cated after installation But when it has to be relocated for inevitable reasons please contact Samsung s qualiﬁed dealers for system air conditioners WARNING t Hazards or unsafe practices that mayresult in severe personal injury or death CAUTION t Hazards or unsafe practices that mayresult in minor personal injury to installer user or property damage SEVEREWARNING SIGNS Consult qualiﬁed installer ...

Page 4: ...tion or ﬁre Neatly arrange the wires in the electrical parts to make sure that electrical cover is closed securely without any gaps f If the cover is not properly closed heat may generate on the electrical terminal and cause electric shock or ﬁre Exclusive circuit breaker MCCB ELB must be installed to the power supply f When overcurrent or current leakage occurs with no circuit breaker installed p...

Page 5: ...rease product s performance Lighting rod Protective angle 25 55 Height of the building Protection control 20m 65 6 ft or less 55 40m 131 2 ft or less 35 60m 196 9 ft or less 25 Install the indoor unit away from lighting apparatus that uses ballast stabilizer f If you use the wireless remote control it may not operate normally due to ballast stabilizer Do not install the product in following places...

Page 6: ...the installation at the outdoor joints and the outdoor unit combinations are diﬀerent from the conventional models f If the pipe length is over 2m 6 56ft between outdoor units make traps to prevent oil stagnation Oil stagnation may occur when outdoor unit at the end of module stops while other outdoor units are still in operation Preparing for installation Outdoor unit classiﬁcation Classiﬁcation ...

Page 7: ... If the indoor unit address was assigned from 64 79 E201 error will occur Maximum 32Wall mount type indoor units with EEV AM NQDCH can be connected t Installation combination must be complied when composing outdoor unit combination CAUTION Standard type AM JXVAF Series Modelnameforcombination AM080JXVAFH AZ AM100JXVAFH AZ AM120JXVAFH AZ AM140JXVAFH AZ AM160JXVAFH AZ Numberofindividualoutdoorunits ...

Page 8: ...5 7 Maximum Btu h 223600 248400 273200 298000 326400 Maximumnumberofconnectableindoor units 32 36 40 43 47 Modelnameforcombination AM280JXVAFH1AZ AM300JXVAFH1AZ AM320JXVAFH1AZ AM340JXVAFH1AZ AM360JXVAFH1AZ Numberofindividualoutdoorunits 2 2 2 2 2 Combinedoutdoorunit AM080JXVAFH AM100JXVAFH AM120JXVAFH 1 1 1 AM140JXVAFH 1 AM160JXVAFH 1 1 AM180JXVAFH 1 AM200JXVAFH 1 1 1 Ratedcapacity Cooling kW 78 6...

Page 9: ...5 Maximum Btu h 472000 496800 521600 546400 574800 Maximumnumberofconnectableindoor units 64 64 64 64 64 Modelnameforcombination AM480JXVAFH1AZ AM500JXVAFH1AZ AM520JXVAFH1AZ AM540JXVAFH1AZ AM560JXVAFH1AZ Numberofindividualoutdoorunits 3 3 3 3 3 Combinedoutdoorunit AM080JXVAFH AM100JXVAFH AM120JXVAFH 1 1 1 AM140JXVAFH 1 AM160JXVAFH 1 1 AM180JXVAFH 1 AM200JXVAFH 1 1 2 2 2 Ratedcapacity Cooling kW 13...

Page 10: ...1 218 4 225 7 233 0 Maximum Btu h 720400 745200 770000 794800 Maximumnumberofconnectableindoor units 64 64 64 64 Modelnameforcombination AM660JXVAFH1AZ AM680JXVAFH1AZ AM700JXVAFH1AZ AM720JXVAFH1AZ Numberofindividualoutdoorunits 4 4 4 4 Combinedoutdoorunit AM080JXVAFH AM100JXVAFH AM120JXVAFH 1 1 1 1 AM140JXVAFH 1 AM160JXVAFH 1 AM180JXVAFH 1 AM200JXVAFH 2 2 2 3 Ratedcapacity Cooling kW 185 6 190 6 1...

Page 11: ...600 Maximumnumberofconnectableindoor units 64 64 64 64 Compact type AM JXVAF Series Modelnameforcombination AM080JXVAFH AZ AM100JXVAFH AZ AM120JXVAFH AZ AM140JXVAFH AZ AM160JXVAFH AZ Numberofindividualoutdoorunits 1 1 1 1 1 Combinedoutdoorunit AM080JXVAFH 1 AM100JXVAFH 1 AM120JXVAFH 1 AM140JXVAFH 1 AM160JXVAFH 1 AM180JXVAFH AM200JXVAFH AM220JXVAFH AM240JXVAFH AM260JXVAFH Ratedcapacity Cooling kW 2...

Page 12: ... 6 Maximum Btu h 223600 248400 273200 298100 322900 Maximumnumberofconnectableindoor units 32 36 40 43 47 Modelnameforcombination AM280JXVAFH2AZ AM300JXVAFH2AZ AM320JXVAFH2AZ AM340JXVAFH2AZ AM360JXVAFH2AZ Numberofindividualoutdoorunits 2 2 2 2 2 Combinedoutdoorunit AM080JXVAFH 1 1 AM100JXVAFH 1 1 AM120JXVAFH 1 AM140JXVAFH AM160JXVAFH 1 AM180JXVAFH AM200JXVAFH 1 AM220JXVAFH AM240JXVAFH 1 AM260JXVAF...

Page 13: ... 4 Maximum Btu h 471900 500400 522500 546500 571400 Maximumnumberofconnectableindoor units 64 64 64 64 64 Modelnameforcombination AM480JXVAFH2AZ AM500JXVAFH2AZ AM520JXVAFH2AZ AM540JXVAFH2AZ AM560JXVAFH2AZ Numberofindividualoutdoorunits 2 2 2 3 3 Combinedoutdoorunit AM080JXVAFH AM100JXVAFH 1 AM120JXVAFH 1 AM140JXVAFH AM160JXVAFH 1 AM180JXVAFH AM200JXVAFH 1 AM220JXVAFH 1 AM240JXVAFH 1 AM260JXVAFH 1 ...

Page 14: ...211 1 218 4 225 7 233 0 Maximum Btu h 720300 745200 770000 794800 Maximumnumberofconnectableindoor units 64 64 64 64 Modelnameforcombination AM660JXVAFH2AZ AM680JXVAFH2AZ AM700JXVAFH2AZ AM720JXVAFH2AZ Numberofindividualoutdoorunits 3 3 3 3 Combinedoutdoorunit AM080JXVAFH AM100JXVAFH AM120JXVAFH AM140JXVAFH 1 AM160JXVAFH 1 AM180JXVAFH 1 AM200JXVAFH 1 AM220JXVAFH AM240JXVAFH AM260JXVAFH 2 2 2 2 Rate...

Page 15: ...tu h 919100 943900 968800 993600 Maximumnumberofconnectableindoor units 64 64 64 64 Standard type AM JXVAJ Series Modelnameforcombination AM080JXVAJH AZ AM100JXVAJH AZ AM120JXVAJH AZ AM140JXVAJH AZ AM160JXVAJH AZ Numberofindividualoutdoorunits 1 1 1 1 1 Combinedoutdoorunit AM080JXVAJH 1 AM100JXVAJH 1 AM120JXVAJH 1 AM140JXVAJH 1 AM160JXVAJH 1 AM180JXVAJH AM200JXVAJH AM220JXVAJH Ratedcapacity Coolin...

Page 16: ...5 7 Maximum Btu h 223600 248400 273200 298000 326400 Maximumnumberofconnectableindoor units 32 36 40 43 47 Modelnameforcombination AM280JXVAJH1AZ AM300JXVAJH1AZ AM320JXVAJH1AZ AM340JXVAJH1AZ AM360JXVAJH1AZ Numberofindividualoutdoorunits 2 2 2 2 2 Combinedoutdoorunit AM080JXVAJH AM100JXVAJH AM120JXVAJH 1 1 1 1 AM140JXVAJH 1 AM160JXVAJH 1 AM180JXVAJH 1 AM200JXVAJH 1 AM220JXVAJH 1 1 Ratedcapacity Coo...

Page 17: ...ximum Btu h 472000 496800 521600 546500 571200 Maximumnumberofconnectableindoor units 64 64 64 64 64 Modelnameforcombination AM480JXVAJH1AZ AM500JXVAJH1AZ AM520JXVAJH1AZ AM540JXVAJH1AZ AM560JXVAJH1AZ Numberofindividualoutdoorunits 3 3 3 3 3 Combinedoutdoorunit AM080JXVAJH AM100JXVAJH AM120JXVAJH 1 1 1 1 1 AM140JXVAJH 1 AM160JXVAJH 1 AM180JXVAJH 1 AM200JXVAJH 1 AM220JXVAJH 1 1 1 1 2 Ratedcapacity C...

Page 18: ...2 2 218 7 225 7 233 0 Maximum Btu h 723800 746000 770000 794800 Maximumnumberofconnectableindoor units 64 64 64 64 Modelnameforcombination AM660JXVAJH1AZ AM680JXVAJH1AZ AM700JXVAJH1AZ AM720JXVAJH1AZ Numberofindividualoutdoorunits 3 4 4 4 Combinedoutdoorunit AM080JXVAJH AM100JXVAJH AM120JXVAJH 2 1 1 AM140JXVAJH 1 AM160JXVAJH 1 AM180JXVAJH AM200JXVAJH AM220JXVAJH 3 2 2 2 Ratedcapacity Cooling kW 184...

Page 19: ...tedindoorunits Cooling Minimum kW 103 6 106 4 109 2 112 4 Minimum Btu h 353500 363300 372600 383500 Maximum kW 269 4 276 7 274 0 292 3 Maximum Btu h 919000 943800 968600 997000 Maximumnumberofconnectableindoor units 64 64 64 64 You can connect maximum 64 indoor units to the outdoor unit Maximum quantity of connectable indoor unit is set to 64 since outdoor unit only support up to 64 communication ...

Page 20: ...ire rope as shown in the ﬁgure f To protect damage or scratches insert a piece of cloth between the outdoor unit and the wire rope Wire rope Holes for wire rope to go through When moving with a forklift f Carefully insert the forklift forks into the forklift holes at the bottom of the outdoor unit f Be careful with the forklift from damaging the product Forklift Forklift holes Holes for forklift f...

Page 21: ...hind a structure such as building that can block see breeze Even when it is inevitable to install the product in seashore make sure that product is not directly exposed to sea breeze by installing a protection wall 2 Consider that the salinity particles clinging to the external panels should be suﬃciently washed out 3 Because the residual water at the bottom of the outdoor unit signiﬁcantly promot...

Page 22: ...hting equipment t In regions with heavy snowfall make sure to install the outdoor unit where there is no concerns of direct snowfall on the outdoor unit Also build higher base support so that accumulated snow does not block the air inlet or the heat exchanger t R 410A refrigerant is a safe nontoxic and nonﬂammable refrigerant However if the place holds any concerns for exceeding dangerous level of...

Page 23: ...nstallation space is narrow installer or other worker may get injured during work and may also cause problem to the product f If you install multiple number of outdoor units in one space make sure to secure enough ventilation space if there s any walls around the product that may disturb the air ﬂow If enough ventilation space is not secured product may malfunction f You may install the outdoor un...

Page 24: ...400 16 Height of the wall is unlimited Front side Frontside For Case 1 or Case 3 t Height of the wall on the front side should not be higher than 1500mm 60 inch t Height of the wall on the air inlet side should not be higher than 500mm 20 inch t Height of the wall on the side is not limited t If the height of the wall exceeds by certain value h1 h2 additional clearance h1 2 h2 2 Half of the exceed...

Page 25: ...d below MXJ YA2815M Over 154 240 and below Over 45 0 70 3 and below MXJ YA3419M Over 240 336 and below Over 70 3 98 4 and below MXJ YA4119M Over 336 461 and below Over 98 4 135 2 and below MXJ YA4422M Over 461 Over 135 2 Distribution header MXJ HA2512M 154 and below for 4 rooms 45 0 and below for 4 rooms MXJ HA3115M Over 240 461 and below for 8 rooms Over 70 3 135 2 and below for 8 rooms MXJ HA381...

Page 26: ... 30m s If you cannot ﬁx the outdoor unit on the base ground ﬁx it by side or use extra structure 5 In heating operation defrost water may form so you must really care about the drainage and waterprooﬁng the ﬂoor To prevent defrost water from stagnating or freezing construct a drainage with over 1 50 slope Ice may form on the ﬂoor in winter time 6 It is necessary to add wire mesh or steel bar durin...

Page 27: ...1 29 96 803 31 61 54 2 13 Outdoor unit Anti vibration frame 4 Ø 12 Anti vibration Base ground 4 Ø 18 Unit mm inch Classiﬁcation Small type Large A type Large B type Models AM080 100 120 AM140 160 180 200 AM220JXVAJH AM220 240 260JXVAFH A 880 34 65 1 295 50 98 1 295 50 98 B 740 29 13 1 150 45 28 1 150 45 28 Refer to the blueprints in technical data book to make a holes for connecting the anti vibra...

Page 28: ...lled on the roof check the strength and waterproof status of the roof Unit mm inch 960 37 80 760 29 92 100 3 94 80 3 15 80 3 15 80 3 15 6 0 100 3 94 X X Direction of the drainage Slope 1 50 Drainage work for single installation B A 50 1 97 100 3 94 150 5 91 100 3 94 X X SECTION 80 3 15 80 3 15 80 3 15 80 3 15 80 3 15 80 3 15 80 3 15 80 3 15 6 0 6 0 200 7 87 B B 200 7 87 Direction of the drainage S...

Page 29: ... rooftop f Construct draining pit around the base construction and pay attention to the drainage around the outdoor unit Condensation or defrost water may form during outdoor unit operation f If there s any possibility of small animals from entering the pipe outlet block the outlet as shown in the illustration Liquid side pipe Gas side pipe Block the part When withdrawing the pipe from the front s...

Page 30: ... the duct outlet Foreign substance may enter into the product and there could be a risk of personal injury f Wear protection equipment at all times when making galvanized sheet metal duct since the worker may get injured by the sharp parts f When installing the outdoor unit under the tree or near forest leafs may get into the product and cause problems on the product Therefore install a discharge ...

Page 31: ... lots of snowfall install a snow prevention duct as a suﬃcient countermeasure to prevent snow from accumulating on the outdoor unit When the snow prevention duct is not installed frost may accumulate on the heat exchanger and heating operation may not work normally f Air outlet of the duct should not be directed to the enclosed space Cautions regarding on installing the frame and selecting the bas...

Page 32: ...l and cause personal injury t When installing on a rooftop subject to strong wind countermeasures must be taken to prevent the unit from falling down t Use a frame that is resistant to corrosion CAUTION 782 30 79 560 22 05 880 34 05 560 22 05 871 34 29 765 30 12 550 21 65 2300 90 55 668 26 30 532 20 94 2271 89 41 1134 44 65 965 37 99 180 7 09 1632 64 25 1150 45 28 980 38 58 180 7 09 2000 78 74 127...

Page 33: ... Use tools and accessories that ﬁt on R 410A only Tool Installation process purpose Compatibility with conventional tool Pipe cutter Refrigerant pipe installation Pipe cutting Compatible Flaring tool Pipe ﬂaring Refrigerant machine oil Apply refrigerant oil on ﬂared part Exclusive ether oil ester oil alkali benzene oil or synthetic oil Torque wrench Connect ﬂare nut with pipe Compatible Pipe bende...

Page 34: ... and the farthest indoor unit exceeds 90m 295 28ft you must increase the size of the pipe main pipe by one grade which connects between the outdoor unit to the ﬁrst branch joint H P 33 6kW 114 6MBH 40 0kW 136 5MBH D E C A B 3 2 1 61 6kW 210 2MBH Ex 135 2 kW 461 3 MBH Capacity kW No Pipe size mm inch Liquid pipe Gas pipe 33 6 kW 114 6 MBH 1 Ø 12 70 1 2 Ø 28 58 1 1 8 73 6 kW 251 1 MBH 2 Ø 19 05 3 4 ...

Page 35: ...BH Ø 31 75 1 1 4 note2 50 4 kW 172 0 MBH Ø 15 88 5 8 Ø 19 05 3 4 56 0 kW 191 1 MBH 61 6 kW 210 2 MBH 67 2 kW 229 3 MBH Ø 34 92 1 3 8 Ø 38 10 1 1 2 note3 73 4 kW 84 0 kW 251 1 MBH 286 6 MBH Ø 19 05 3 4 Ø 22 22 7 8 89 6 kW 95 2 kW 305 7 MBH 324 8 MBH 101 6 kW 346 7 MBH Ø 41 28 1 5 8 Ø 41 28 1 5 8 106 6 kW 135 2 kW 363 7 MBH 461 3 MBH 140 2 kW 168 2 kW 478 4 MBH 573 9 MBH Ø 53 98 2 1 8 173 6 kW 224 8...

Page 36: ...d below Ø 12 70 1 2 Ø 28 58 1 1 8 Ø 15 88 5 8 Ø 28 58 1 1 8 Over 40 0 kW 45 0 kW 136 5 153 5 MBH and below Ø 31 75 1 1 4 note3 Over 45 0 kW 63 3 kW 153 5 216 0 MBH and below Ø 15 88 5 8 Ø 19 05 3 4 Over 63 3 kW 70 3 kW 216 0 239 9 MBH and below Ø 34 92 1 3 8 Ø 38 10 1 1 2 note4 Over 70 3 kW 98 4 kW 239 9 335 8 MBH and below Ø 19 05 3 4 Ø 22 22 7 8 Over 98 4 kW 135 2 kW 335 8 461 3 MBH and below Ø ...

Page 37: ...Ø 22 22 7 8 Branch joint f Branch joint between outdoor units C Classiﬁcation Model name Speciﬁcation kW MBH Y joint for outdoor unit C MXJ TA3419M 135 2 kW 461 3 MBH and below MXJ TA4122M Over 140 2 kW 478 4 MBH f First branch joint D Make a selection according to outdoor unit capacity Classiﬁcation Outdoor unit capacity kW MBH Model name of the branch joint Y joint D 15 0 kW 40 0 kW 51 2 136 5 M...

Page 38: ... below MXJ YA2512M Over 15 0 kW 40 0 kW 51 2 135 2 MBH and below MXJ YA2812M Over 40 0 kW 45 0 kW 136 2 153 5 MBH and below MXJ YA2815M Over 45 0 kW 70 3 kW 153 5 239 9 MBH and below MXJ YA3419M Over 70 3 kW 98 4 kW 239 9 335 8 MBH and below MXJ YA4119M Over 98 4 kW 135 2 kW 335 8 461 3 MBH and below MXJ YA4422M Over 135 2 kW 461 3 MBH 2 Distribution header Classiﬁcation Model name Speciﬁcation kW...

Page 39: ... ft Ø6 35 10 m Ø1 4 32 8 ft Ø6 35 15 m Ø1 4 49 2 ft Ø9 52 10 m Ø3 8 32 8 ft Ø9 52 10 m Ø3 8 32 8 ft Ø9 52 10 m Ø3 8 32 8 ft Ø9 52 10 m Ø3 8 32 8 ft Ø6 35 5 m Ø1 4 16 4 ft Ø9 52 10 m Ø3 8 32 8 ft 56 0 kW 191 1 MBH 14 0 kW 47 8 MBH 7 1 kW 24 1 MBH 7 1 kW 24 1 MBH 7 1 kW 24 1 MBH 7 1 kW 24 1 MBH 7 1 kW 24 1 MBH 7 1 kW 24 1 MBH 3 6 kW 12 3 MBH ...

Page 40: ...36 38 42 48 54 60 72 76 96 110 170 500 CMH 1000 CMH 1waycassette AM F N N1DCH 0 25 0 55 0 25 0 55 0 25 0 55 0 32 0 71 0 32 0 71 2waycassette AM N2DCH 0 31 0 68 0 47 1 04 4waycassetteS 600x600 AM NNDCH 0 29 0 64 0 29 0 64 0 29 0 64 0 29 0 64 0 37 0 82 0 37 0 82 4waycassetteS AM F N N4DCH 0 45 0 99 0 45 0 99 0 45 0 99 0 45 0 99 0 69 1 52 0 69 1 52 0 69 1 52 4waycassetteS AM JN4D P CH 0 45 0 99 1 00 ...

Page 41: ... 1 08 0 49 1 08 0 49 1 08 Wallmounted withEEV AM KNQDCH 0 24 0 53 0 32 0 71 0 32 0 71 0 49 1 08 0 49 1 08 0 49 1 08 Wallmounted withEEV AM MNQDCH 0 68 1 50 ERVplus AM NKDEH 0 11 0 24 0 36 0 79 HydroUnitHE AM NBDEH 0 60 1 32 0 70 1 54 1 20 2 65 MCU MCU S NE N 0 50 1 10 f If AHU Kit is included among the indoor units add 0 018kg 0 04lb of refrigerant for every 1MBH of AHU capacity increase f Method ...

Page 42: ...H 2 0 45 0 99 0 90 1 98 Slim duct AM012FNLDCH 1 0 35 0 77 0 35 0 77 1way cassette AM012FN1DCH 1 0 25 0 55 0 25 0 55 Total amount of refrigerant ⓐ ⓑ 5 575 3 30 8 875 kg 12 19 7 26 19 45 lb Temper grade and minimum thickness of the refrigerant pipe Outer diameter Minimum thickness Temper grade mm inch mm inch 6 35 1 4 0 70 0 028 Annealed 9 52 3 8 0 70 0 028 12 70 1 2 0 80 0 031 15 88 5 8 1 00 0 039 ...

Page 43: ...ing welding f When welding the refrigerant pipes ﬂush them with nitrogen gas as shown in the picture f If you do not perform nitrogen ﬂushing when welding the pipes oxide may form inside the pipe It can cause the damage of the important parts such as compressor and valves etc f Adjust the ﬂow rate of the nitrogen ﬂushing with a pressure regulator to maintain 0 05m2 h 0 54ft2 h or less Welding part...

Page 44: ...t a gas leak remove all burrs at the cut edge of the pipe using a Deburring tool 4 Carry out ﬂaring work using ﬂaring tool as shown below A Flaring bar Pipe Yoke Flaring bar Pipe Flare nut Clutch type Wing nut type Flaring tools Pipe diameter D mm inch Depth of ﬂaring part A mm inch Using ﬂaring tool for R 410A Using conventional ﬂaring tool Clutch type Wing nut type ø6 35 ø1 4 0 0 5 0 0 02 1 0 1 ...

Page 45: ...ection of the arrow indicated in below illustration f Make sure to use ester oil to coat the ﬂare connection section Flare connection section Flare nut Pipe Monkey wrench Torque wrench Outer diameter Torque Flare dimension Flare shape mm inch mm inch N m lbf ft mm inch 6 35 1 4 14 18 10 3 13 3 8 7 9 1 0 34 0 36 90 2 45 2 R 0 4 0 8 0 016 0 032 9 52 3 8 34 42 25 1 31 0 12 8 13 2 0 50 0 52 12 7 1 2 4...

Page 46: ...tion site Front side connection Right side connection Left side connection Caution for using knock out hole Knock out hole t Make sure to prevent any damages on the exterior of the outdoor unit t Remove all burrs around the knock out hole and apply varnish on the cross section and edges of the knock out hole to prevent rust t Use a cable protection tube and bushing to prevent a cable from being da...

Page 47: ... the pipe the unit may get damaged by the heat and ﬂame from welding Use a ﬂame prooﬁng cloth to protect the unit from a welding ﬁre or ﬂame Sensor for detecting outside temperature is located on the left side of the welding part so be extra careful not to damage the sensor when welding t The O ring andTeﬂon packing inside service valve may get damaged by the heat from welding Wrap the bottom side...

Page 48: ... restriction of installation order among outdoor units f Height of the connection pipe should be same or lower than the ones connected to the outdoor units f Check the changes in comparison with the DVM II and III Caution Correct installation Incorrect installation Refrigerant pipes should be connected at the same or lower level than the ones connected to the outdoor unit Refrigerant pipes must be...

Page 49: ...ength between outdoor unit branches exceeds 2m 6 56ft Case2 Pipe length between outdoor unit and its branch exceeds 2m 6 56ft 1m 3 28ft less 1m 3 28ft less 200 8 300mm 12inch 200 8 300mm 12inch Over 2m 6 56ft Over 2m 6 56ft Over 2m 6 56ft Over 2m 6 56ft Examples of refrigerant pipe installation H P 1 UsingY joint 2 Using distribution header ...

Page 50: ...length of pipe Outdoor unit Indoor unit Actuallength Equivalent length 200m 656 and below 220m 722 and below Installing only with Y joint a b c d e f g p 200m 220m 656 722 Equivalent length Y joint 0 5m 1 64 Distribution header 1m 3 28 Installing with Y joint and distribution header a b h 200m 220m 656 722 a i k 200m 220m 656 722 Installing only with distribution header a i 200m 220m 656 722 Total...

Page 51: ... less MXD E24K132A 2 indoor MXD E24K200A MXD E32K200A MXD E24K232A 3 indoor MXD E24K300A MXD E32K224A MXD E32K300A Please refer to the EEV Kit manual Note 1 Required condition Classiﬁcation Condition Example First branch joint Farthest Indoor unit 45m 148 b c d e f g p 90m 295 branch pipes b c d e f g size must be increased by 1 grade Total length of extended pipe If the size of pipe main pipe bet...

Page 52: ...on pipe before connecting them 10mm 15mm 0 39 0 59 inch NOTE t Install the branch joint within 15 of the horizon or vertical line t Make sure that the pipe is not bent at where it is connected to the branch joint t Keep a minimum straight line distance of 500mm 20 inch or more before connecting branch joint Install within 15 of the horizon or vertical line Minimum straight line Over 500mm 20 inch ...

Page 53: ...ports Connect in order Welding part Provided item Gas side Case of blocking the unused distribution header ports Connect in order t For A J type distribution header Connect the distribution header to the connection pipe with the provided reducer t For K Z type distribution headers Cut the provided socket according to the diameter of the connection pipe before connecting it 10mm 15mm 0 39 0 59inch ...

Page 54: ...e Separately purchased item Below 15 Horizon line Horizon line Liquid side Below 15 Horizon line Below 10 Horizon line Gas side Installing the branch joint between outdoor units Installation of outdoor joints Do not install the outdoor joint in this direction Liquid pipe High pressure gas pipe Gas pipe High pressure gas pipe only applies to the H R product Refrigerant pipe installation ...

Page 55: ...ducer Reducer Pipe To other outdoor unit To other outdoor joint orY joint of the main pipe To other outdoor joint or outdoor unit Use the attached reducer according to the selected pipe size Pipe Reducer Reducer Pipe To other outdoor unit To other outdoor joint orY joint of the main pipe High pressure gas side To other outdoor joint or outdoor unit t Connect the Outdoor joint to the pipe by cuttin...

Page 56: ...rts of appliances for outdoor use shall not be lighter than polychloroprene sheathed ﬂexible cord Code designation IEC 60245 IEC 66 CENELEC H07RN F Standard single Heat Pump Model MCA MFA AM080JXVAJH AZ 17 4 25 AM100JXVAJH AZ 18 9 25 AM120JXVAJH AZ 20 6 32 AM140JXVAJH AZ 25 0 32 AM160JXVAJH AZ 28 1 40 AM180JXVAJH AZ 33 8 50 AM200JXVAJH AZ 41 8 63 AM220JXAVJH AZ 46 0 63 When installing outdoor unit...

Page 57: ...rature 30ºC 86ºF single multi conductor cables If the condition is diﬀerent from the ones stated please consult an electrical installation expert and re select the power cable If the length of power cable exceed 50m 164 04ft re select the power cable considering the voltage drop t Use a power cable made out of incombustible material for the insulator inner cover and the sheath outer cover t Do not...

Page 58: ... f Install the power and communication cable using separate cable protection tube f Fix a protection tube to the knock out hole on the outdoor unit by using a CD connector or bushing Make sure to use insulating bushing Main unit Sub unit Sub unit Groundcable Groundcable Groundcable Communication cable 1PXFS t HSPVOE cable Power cable Power cable Power cable Communication cable between outdoor unit...

Page 59: ...ed to outside so there are risk of damage to the protection tube and extra waterproof is needed Caution for perforating the knock out hole t Perforate a knock out hole by punching it with a hammer t After perforating the knock out hole apply rust resisting paint around the hole t When you need to pass the cables through the knock out hole remove burrs on the hole and protection the cable with a pr...

Page 60: ...or ELCB Communication cable Outdoorunit Indoorunit Communication cable Outdoorunit Outdoorunit f Connect a power cable of the outdoor unit after checking that R S T 3 phase 3 wire is properly connected f Malfunction may occur if one or more of the wires among R S T phases 3 Phases 3Wires are not connected properly Malfunction Turning on oﬀ occurrence of error consecutive reset f Communication cabl...

Page 61: ... 2 17 5 1 2 Allowance mm inch 0 3 0 011 0 2 0 007 0 3 0 011 0 2 0 007 0 3 0 011 0 2 0 007 0 5 0 019 0 2 0 007 0 5 0 019 0 2 0 007 0 5 0 019 0 2 0 007 0 5 0 019 0 4 0 015 d1 Standard dimension mm inch 3 4 1 8 4 5 3 16 5 8 1 4 7 7 5 16 9 4 3 8 11 4 7 16 13 3 1 2 Allowance mm inch 0 2 0 007 0 2 0 007 0 2 0 007 0 2 0 007 0 2 0 007 0 3 0 011 0 4 0 015 E Min mm inch 6 1 4 7 9 5 16 9 5 5 16 11 3 8 12 5 1...

Page 62: ...he power supply cable is removed Connector Solderless ring terminal Thin cable Thick cable Cable tie When connecting two cables to one terminal separate the solderless terminal up and down to prevent it from getting loose Place the thin cable upward and the thick cable downward Fix the power cable with a cable tie t When removing the outer sheath of the power supply cable be careful not to scratch...

Page 63: ...kness of the power cable 2 Fix the power cable and tool by using the hook at the top side of the tool 3 Cut out the outer sheath of the power cable by revolving the tool in the direction of the arrow two or three times 4 At this situation cut out the outer sheath of the power cable by moving the tool toward the direction of the arrow 5 Slightly bend the wire and pull out the cut part of the outer ...

Page 64: ...of ﬁre or explosion t Make sure that the place where the sheath of power supply cable is removed is inside the power supply box If it is impossible you should connect the protection tube for power cable to the power supply box t After arranging the power cable into the power supply box tighten the cover CAUTION Connect the ring terminal of 3 phase cable 1 Cut the power cable to an appropriate leng...

Page 65: ...nding hole inside the power supply box Grounding Withdrawing the power cable f Withdrawing from the front side Connect the power cable protection tube into the power supply box as shown picture Be sure that the power supply cable is not damaged by burr on the knock out hole ...

Page 66: ...lution device f When the number of indoor units installed with the outdoor unit is 16 or less F1 F2 OF1 OF2 R1 R2 F1 Terminal block with indoor unit F2 OF1 Terminal block with outdoor unit sub module OF2 R1 Terminal block with solution device R2 ...

Page 67: ... humidity Perform grounding work 3 if possible for your safety Note 2 Note 1 About grounding work 3 t Grounding work must be done by an expert with qualiﬁcation t Check if the grounding resistance is lower than 100Ω When installing a earth leakage breaker that can cut the electric circuit within 0 5 second in case of a short circuit allowable grounding resistance should be 30 500Ω Note 2 Grounding...

Page 68: ...r minimum 24 hours to check if pressure drops After applying Nitrogen gas check there s any change of pressure using a pressure regulator If the pressure drops check for gas leakage If the pressure is changed apply soap water to check for leakage and check the pressure of the nitrogen gas again Maintain 1 0MPa 145psi of the pressure before performing vacuum drying and check for further gas leakage...

Page 69: ...oor units in module using a vacuum pump Make sure that check valve is installed to prevent pump oil from ﬂowing into the pipe While the vacuum gauge pressure is less than 100 7 kPa 5Torr perform the vacuum drying for more than 1 hour and close the valve Vacuum pressure must be checked with the vacuum gauge After vacuum pump stops check whether the pressure is maintained within 100 7 kPa 5Torr for ...

Page 70: ...he size by one grade as stated in below table Pipe Outer diameter Insulator Cooling Heating Remarks General 30ºC 86ºF 85 High humidity 30ºC 86ºF over 85 EPDM NBR mm inch mm inch mm inch Liquid pipe 6 35 9 52 1 4 3 8 9 3 8 9 3 8 Heating resisting temperature over 120 C 248 F 12 7 50 8 1 2 2 13 1 2 13 1 2 Gas pipe 6 35 1 4 13 1 2 19 3 4 9 52 25 4 3 8 1 19 3 4 25 1 28 58 44 45 1 1 8 1 3 4 19 3 4 32 1...

Page 71: ...ss of the insulation by one grade t When installing the gas side and liquid side pipes leave at least 10mm 3 8 of space t When the gas side and liquid side pipes are contacting each other increase the thickness of the insulation by one grade Gas pipe Liquid pipe Insulator Insulator Gas pipe 10mm 3 8 10mm 3 8 10mm 3 8 Liquid pipe t Install the insulation without any gaps or cracks and use adhesive ...

Page 72: ...e branch joint to the separately purchased insulator Wrap the connected part with an insulator separately purchased item that has thickness of at least 10mm 0 39 inch f Use an insulator that resist heat up to 120 C Wrap the branch joint with an insulation that has thickness of at least 10mm 0 39 inch Fix securely without any gap Provided Insulator Fix securely without any gap Pipe insulator Separa...

Page 73: ...ter and dewdrops may soak through the gap between the pipe and the insulation of the outdoor unit installed on the outside f Separate the cover of the pipe and close it after insulation work Only remove a knock out hole cover where the pipe will be installed If the knock out hole is open unnecessarily it must be closed If not small animals such as squirrels and rats may get into the unit through t...

Page 74: ...as side Scale R 410A Inject liquid refrigerant Liquid side Vacuum port Manifold gage Service valve Outdoor unit Module installation f Open the manifold gauge valve connected to the liquid side service valve and add the liquid refrigerant f If you cannot add the whole quantity of the refrigerant while the outdoor unit is stopped open the gas side and liquid side service valve Then add remaining ref...

Page 75: ...he refrigerant container to speed up the charging process There is risk of explosion t Beware for possibility of refrigerant leakage when you connect the manifold gauge to the charging port for heating t Close the valve of the refrigerant container immediately after charging the refrigerant If not there might be a change in entire amount of refrigerant CAUTION Using service valve for gas f After c...

Page 76: ...ch and key function Setting outdoor unit option switches ATYPE Switch Setting Function Remarks SW51 SW52 Setting total number of installed indoor unit SW51 Tens digit SW52 Units digit Setting can be done from the main outdoor unit only sub unit setting is unnecessary Ex When 12 indoor units are installed SW51 1 SW52 2 SW53 K6 On Enable maximum capacity restriction for cooling operation Restrict ex...

Page 77: ... K2 button for 2 seconds to save exit system will be reset Quantity of indoor units Step4 Press K1 Ready to set Step5 K2 x n times X Tens digit 0 6 Ex 03 3 units 64 64 units K4 x n times X Ones digit 0 9 K4 Press for 2 seconds automatic detection of indoor units quantity Step6 If it is heat recovery model go to step 7 Otherwise press K2 button for 2 seconds to save exit system will be reset Quanti...

Page 78: ... K2 switch to adjust the value of the Seg 3 Seg 4 and change the function for the selected option Refer to pages 68 71 for the Seg number of the function for each option Example Z 4 After selecting the function for options press and hold the K2 switch for 2 seconds Edited value of the option will be saved when entire segments blinks and tracking mode begins t Edited option will not be saved if you...

Page 79: ...type PBA 0 2 9 11 0 3 10 12 0 4 11 13 0 5 12 14 0 6 13 15 Capcity correction for heating Main 0 2 0 0 3 0 Factory default Targeted high pressure MPa When low pressure value is set discharged air temperature of the indoor unit will decrease 0 1 2 5 0 2 2 6 0 3 2 7 0 4 2 8 0 5 2 9 0 6 3 1 0 7 3 2 0 8 3 3 Current restriction rate Individual 0 3 0 0 100 Factory default When restriction option is set c...

Page 80: ... 6 LEVEL 6 External contact High head condition setting Main 0 8 0 0 Disabled Factory default 0 1 Level 1 of height diﬀerence type 1 Indoor unit is lower than outdoor unit When outdoor unit is located 40 80m above the indoor unit 0 2 Level 2 of height diﬀerence type 1 Indoor unit is lower than outdoor unit When outdoor unit is located over 80m above the indoor unit 0 3 Height diﬀerence type 2 Outd...

Page 81: ... Unused option Main 1 5 0 0 Unused option Unused option by this model Unused option Main 1 6 0 0 Unused option Unused option by this model Speed operation Main 1 7 0 0 Disabled Factory default Enabling this setting will command the air conditioner to cool heat faster at initial start up However this function will not work when High head condition setting or Long piping condition setting is enabled...

Page 82: ...e outdoor unit gives priority to the cooling 0 1 30min Delayed switching of heating 0 2 15min 0 3 10min 0 4 5min 0 5 No heating switching delay Auto Change Over B type PBA Main 2 6 0 0 Disabled If all indoor units are thermo oﬀ auto changeover operation 0 1 Enabled Setting key operation and checking the view mode with tact switch K1 K2 K3 K4 A Type B Type K1 control KEY operation Display on segmen...

Page 83: ...mes Vacuuming All outdoor units K 4 BLANK A 12 times End Key operation K2 Number of press KEY operation Display on segment 1 time Refrigerant charging in Cooling mode K 5 BLANK BLANK 2 times Trial operation in Cooling mode K 6 BLANK BLANK 3 times Pump down all units in Cooling mode K 7 BLANK BLANK 4 times Automatic setting of operation mode Cooling Heating for trail operation K 8 BLANK BLANK 5 tim...

Page 84: ... K1 K2 K3 K4 A Type B Type K4 Number of press KEY operation Display on segment SEG 1 SEG2 3 4 1 time Outdoor unit model 1 AM160FXV Oﬀ 1 6 2 times Order frequency Compressor 1 2 120 Hz 1 2 0 3 times Order frequency Compressor 2 3 120 Hz 1 2 0 4 times High pressure MPa 4 1 52 MPa 1 5 2 5 times Low pressure MPa 5 0 43 MPa 0 4 3 6 times Discharge temperature Compressor 1 6 87 C 0 8 7 7 times Discharge...

Page 85: ...it No 1 is selected as the master unit 0 0 1 K4 Number of press Press and hold the K4 to enter the setting Displayed content Display on segment page1 page2 1 time Main version MAIN Version ex 1412 2 times Hub version HUB Version ex 1412 3 times Inverter 1 version INV1 Version ex 1412 4 times Inverter 2 version INV2 Version ex 1412 5 times Fan 1 version FAN1 Version ex 1412 6 times Fan 2 version FA...

Page 86: ...l ventilated and ensures space for service t Is the outdoor unit ﬁxed securely to withstand any external force Indoor unit t Have you checked the external surface and the inside of the indoor unit t Is there enough space for service t Have you checked if the center of the indoor unit is ensured and it is installed horizontally Refrigerant pipe work t Have you selected correct pipes t Are the liqui...

Page 87: ...r unit t Did you make sure to use 2 core cable not multi core cable for the communication cable t Is the length of the wire within allowed range t Is the wiring route correct Setting address t Did you set the address of the indoor and outdoor units properly t Did you set the address of the indoor and outdoor units properly When using multiple remote controllers Option t If there is a possibility o...

Page 88: ...nit 6 hours before trial operation to pre heat the crank case heater 3 Before supplying the power use a voltmeter and phase tester to check the voltage and the phase R S T terminal check the 460V between wires R S S T T R AM XVAJ Model only 230V between wires R S S T T R AM XVAF Model only 4 When the power is supplied outdoor unit will execute tracking to check the indoor unit connection and other...

Page 89: ...r S CHECKER to issue a result report Refer to service manual for further actions if you have any items with inspection required sign on the result report After taking appropriate measure for the items with inpection required sign run the auto trial operation again 4 Check the following items by running trial operation cooling heating Check if cooling heating operation performs normally Individual ...

Page 90: ... Error on controlling degree of superheat of compressor inlet during heating operation If there s operation error while the EEV is fully opened targeted degree of superheat 1 C 33 8 F cannot be secured below 0 C 32 F and discharge temperature of the compressor will be low If there s operation error while the EEV is fully closed low pressure will decrease and the degree of superheat on the compress...

Page 91: ... unit Run trial operation Analyze cycle data Check replace the abnormal pressure sensor t When the auto trial operation for pressure sensor was executed before the pressure of the outdoor unit is eqaulized when there s close to no diﬀerence between high and low pressure error may occur even though the product is normal t If the pressure sensor need to be detected all outdoor units will display the...

Page 92: ...t Judgment not available Judgment not available Connect S Net Pro Judge the amount of refrigerant Judgment on the amount of refrigerant Normal Excessive Insufficient Satisfythetemperaturecondition Satisfythetemperaturecondition Check the amount of refrigerant Input S CHECKER signal Check stability Check stability End Yes No No Yes After refrigerant amount detection is ﬁnished if you see K9 Ed on t...

Page 93: ...uct may trigger system protection operation depending on the installation environment In this case the result of refrigerant amount check may not be accurate Actions to take for the check result t Excessive amount of refrigerant Discharge 5 of total amount of refrigerant and restart the refrigerant amount check t Insuﬃcient amount of refrigerant Add 5 of the total amount of refrigerant and restart...

Page 94: ...94 Memo ...

Page 95: ...95 ENGLISH ...

Page 96: ...DB68 05534A 02 ...

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