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SH 8384-3 EN 

 13 

Proof testing

Proof testing

The proof test interval and the extent of testing lie within the operator's responsibility. The 

operator must draw up a test plan, in which the proof tests and the interval between them 

are specified. We recommend summarizing the requirements of the proof test in a check

-

list.

Risk of dangerous failure due to malfunction in the event of emergency (actuator is not vented 
or the valve does not move to the fail-safe position).
Only use devices in safety-instrumented systems that have passed the proof test according to 
the test plan drawn up by the operator.

Regularly check the safety-instrumented function of the entire SIS loop. The test intervals are 
determined, for example on calculating each single SIS loop in a plant (PFD

avg

).

Function testing

Regularly check the safety function according to the test plan drawn up by the operator.

Record any faults in the positioner and inform SAMSON of them in writing.

 

Emergency venting by applying a 0 mA signal to terminals 11/12 (control signal):

1.  Apply supply air within the permissible range (max. 7 bar) to the positioner which 

allows the valve to move to the maximum travel/angle of rotation.

2.  Apply an electric input signal ≥3.6 mA to the positioner (terminals 11/12).
3.  Switch the positioner to automatic mode (if it has not already been done).
4.  Apply the input signal (terminals 11/12) over a local current source or over the con-

trol system in such a way that the valve moves to 50 % of its travel/opening angle.

The travel in automatic mode can be read at the positioner in Code 0.

5.  Set the electric input signal to 0 mA or disconnect it.

This must cause the valve to move to its fail-safe position (terminals 11/12).

WARNING

!

Note

Tip

Summary of Contents for TROVIS 3730-3

Page 1: ...Safety Manual SH 8384 3 EN Translation of original instructions Edition December 2016 Series 3730 Type 3730 3 Electropneumatic Positioner with HART communication...

Page 2: ...y Property damage message or malfunction Additional information Recommended action DANGER WARNING NOTICE Note Tip The mounting and operating instructions for all supplied devices are included in the d...

Page 3: ...ation The documents listed below contain descriptions of the start up functioning and operation of the positioner You can download these documents from the SAMSON website The documents marked with an...

Page 4: ...4 SH 8384 3 EN Contents 1 Scope 5 2 Technical data excerpt from EB 8384 3 6 3 Safety related functions 8 4 Mounting connection and start up 10 5 Required conditions 11 6 Proof testing 13 7 Repairs 15...

Page 5: ...in safety instrumented systems up to SIL 2 single device HFT 0 and SIL 3 redundant configuration HFT 1 The individual safety functions of the positioner are to be regarded as Type A elements in ac cor...

Page 6: ...rotary actuators according to VDI VDE 3845 fixing levels 1 and 2 2 Technical data excerpt from EB 8384 3 Type 3730 3 Positioner also observe the technical data in the test certificates for explosion...

Page 7: ...s is given Use is possible on observing the requirements of IEC 61511 and the required hard ware fault tolerance in safety instrumented systems up to SIL 2 single device HFT 0 and SIL 3 redundant conf...

Page 8: ...ctive limit contact SJ2 SN NAMUR NC contact indicates the adjusted end posi tion in a safety instrumented system at terminals 41 42 See u EB 8384 3 for adjusting the limit contacts Fail safe action Fa...

Page 9: ...valve 13 Analog position transmitter 2 Travel sensor 14 Software limit contact alarm 1 2 3 PD controller 15 Fault alarm output alarm 3 4 A D converter 16 Display 5 Microcontroller 17 Actuation of sole...

Page 10: ...ing parts and accessories G 81 82 11 12 83 84 51 52 A2 A3 A1 41 42 31 32 A 31 32 24 V DC Solenoid valve optional mA control signal Not Ex Binary input of a PLC acc to IEC 61131 2 Pmax 400 mW or switch...

Page 11: ...zed The positioner is suitable for the prevailing ambient temperature Versions Temperature range All 20 to 80 C With metal cable gland 45 to 80 C The limits in the test certificates additionally apply...

Page 12: ...bed The vent opening at the back of the positioner remains open when the positioner is in stalled on site Electrical installation The positioner is connected to the electric power supply properly as d...

Page 13: ...in a plant PFDavg Function testing Regularly check the safety function according to the test plan drawn up by the operator Record any faults in the positioner and inform SAMSON of them in writing Emer...

Page 14: ...ner in Code 0 5 Set the voltage to 0 V DC terminals 81 82 6 Check whether the actuator is fully vented within the demanded time Connect a pressure gauge to check that the actuator has completely vente...

Page 15: ...cal and physical processes Material fatigue Aging damage caused to organic materials e g plastics or elastomer by exposure to light and heat Chemical attack organic materials e g plastics or elastomer...

Page 16: ...16 SH 8384 3 EN...

Page 17: ...ces are classified as type A Die Konformit t des Entwicklungsprozesses der durchgef hrten FMEDA und der Aussa gen dieser Herstellererkl rung sind von der T V Rheinland Industrie Service durch das Zert...

Page 18: ...iggered as fol lows The electrical input of the positioner is de energized o Types 3730 0 1 2 3 0 mA at terminals 11 12 o Types 3730 4 5 0 V voltage level at terminals IEC 1158 2 The electrical input...

Page 19: ...4 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de SAMSON AG SAMSON AG Guido K nig Zentralabteilungsleiter Produktmanagement und marketing Mess und Regeltechnik SAMSON...

Page 20: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de SH 8384 3 EN 2017 01 18 English...

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