Samson 3963 Series Page 26 Mounting And Operating Instructions Download

Page: 26 / 80

EB 3963 EN

Design and principle of operation

3.3

Dimensions in mm

Solenoid valves without threaded connections

Type 3963-xxx0x4541:

pilot valve, K

0.01

Type 3963-xxx0x414:

pilot valve, K

0.16

Cable gland

M20x1.5

Screw plug

M20x1.5

Screw plug

M20x1.5

Cable gland

M20x1.5

Summary of Contents for 3963 Series

Page 1: ...Translation of original instructions EB 3963 EN Edition June 2018 Type 3963 Solenoid Valves...

Page 2: ...fter sales Service Department aftersalesservice samson de The mounting and operating instructions for the devices are included in the scope of delivery The latest documentation is available on our web...

Page 3: ...n 41 5 2 Rail mounting 42 5 2 1 Wall mounting 42 5 3 Mounting on rotary actuators with NAMUR interface 43 5 3 1 Mounting to linear actuators with NAMUR rib 43 5 3 2 Mounting to linear actuators using...

Page 4: ...protection 53 7 2 Manual override 53 8 Servicing 54 8 1 Preparation for return shipment 54 9 Malfunctions 55 9 1 Emergency action 55 10 Decommissioning and removal 56 10 1 Decommissioning 56 10 2 Disp...

Page 5: ...technical data and nameplate for limits and fields of application as well as possible uses Reasonably foreseeable misuse The solenoid valve is not suitable for the following applications Use outside t...

Page 6: ...t hazards that could be caused in the control valve by the process medium the operat ing pressure the signal pressure or by moving parts by taking appropriate precautions They must observe all hazard...

Page 7: ...eas test the devices according to the specifications for servicing explosion protected devices Maintenance calibration and work on equipment Only use intrinsically safe current voltage calibrators and...

Page 8: ...e the VDE regulations and the accident prevention regulations of the employers liability insurance Risk of fatal injury due to the formation of an explosive atmosphere Incorrect installation operation...

Page 9: ...y damage NOTICE Risk of damage to the solenoid valve due to incorrect mounting position Do not mount the solenoid valve with the vent opening facing upward Do not seal the vent opening when the device...

Page 10: ...Versions with explosion protection example Solenoid valve Un SAMSON 3963 See technical data and explosion protection certificate for permissible ambient temperature and maximum values for connection...

Page 11: ...er SIL 1 External pushbutton accessible using a pin 2 External switch accessible using a screwdriver 3 Switching function 3 2 way function with spring return mechanism SIL 0 5 2 way function with spri...

Page 12: ...o IEC 60534 6 1 SIL 2 Mounting block for Type 3277 Linear Actuator SIL 3 Connection diagram of Type 3963 as spare part SIL 4 KVS 1 0 16 SIL 1 0 32 SIL 2 1 4 3 4 3 SIL 4 0 01 as spare part 5 2 9 6 2 0...

Page 13: ...ylene filter SIL 0 IP 65 with filter check valve made of polyamide SIL 1 IP 65 with filter check valve made of stainless steel SIL 2 NEMA 4 with filter check valve made of polyamide SIL 4 NEMA 4 with...

Page 14: ...ternally through the booster valve delivered state The so lenoid valve can be converted to accept an external pilot supply at port 9 by turning a gasket The pressure reducer reduces the pilot supply p...

Page 15: ...ted to accept an external pilot supply at port 9 by turning two gaskets The pressure reducer reduces the pilot supply pressure to 1 4 bar In the idle position the flapper is lifted off the outlet nozz...

Page 16: ...7408 Filter check valve in housing with G thread made of polyamide degree of protection IP 65 1790 7253 Filter check valve in housing with G thread made of 1 4301 degree of protection IP 65 1790 9645...

Page 17: ...its for Type 3963 Solenoid Valves with NAMUR interface Order no Designation Mounting kit for linear actuators 350 355 700 and 750 cm actuator area G 3 8 connection with NAMUR rib using adapter plate f...

Page 18: ...mounting block Piping for actuator with stem retracts fail safe action 1400 6444 240 cm actuator area zinc coated steel 1400 6445 240 cm actuator area CrNiMo steel 1400 6446 350 cm actuator area zinc...

Page 19: ...AC Max 130 V 1 230 V AC Max 255 V 1 fN 48 to 62 Hz Switching point ON U 80 C 4 8 V 9 6 V 18 V 82 to 130 V 183 to 255 V I 20 C 1 41 mA 1 52 mA 1 57 mA 2 2 mA 2 6 mA P 20 C 5 47 mW 13 05 mW 26 71 mW 0 1...

Page 20: ...n 5 2 way function 6 2 way function KVS 1 0 16 0 32 0 16 0 16 Safety function SIL 3 T V 4 SIL 3 T V 4 SIL 3 T V 4 Design Diaphragm switching element soft seated with return spring Operating medium Ins...

Page 21: ...medium Instrument air free from corrosive substances or nitrogen 5 Instrument air free from corrosive substances air containing oil or non corrosive gas es 6 Max operating pressure direction of flow...

Page 22: ...ating medium Instrument air free from corrosive substances or nitrogen 5 Instrument air free from corrosive substances air containing oil or non corrosive gases 6 Max operating pressure 10 bar 10 bar...

Page 23: ...ces or nitrogen 3 Instrument air free from corrosive substances air containing oil or non corrosive gases 4 Max operating pressure 6 bar 3 or 10 bar 4 Ambient temperature 5 45 to 80 C Switching cycles...

Page 24: ...h 1 4 or KVS 0 16 with 2 9 Operating medium Instrument air free from corrosive substances or nitrogen 3 Instrument air free from corrosive substances air containing oil or non corrosive gases 4 Max op...

Page 25: ...06 16 Valid until 2020 06 15 3 CSA Number 1607857 Ex ia IIC T6 Class I Zone 0 Class I II Div 1 Groups A B C D E F G Class I II Div 2 Groups A B C D E F G Class III Type 4 Enclosure Date 2005 09 16 FM...

Page 26: ...sions in mm Solenoid valves without threaded connections Type 3963 xxx0x4541 pilot valve KVS 0 01 Type 3963 xxx0x414 pilot valve KVS 0 16 61 62 31 38 80 62 31 Cable gland M20x1 5 Screw plug M20x1 5 Sc...

Page 27: ...5 Screw plug M20x1 5 2 5 1 5 9 4 1 3 2 3 62 25 10 31 124 61 31 10 25 38 40 40 62 28 38 48 Type 3963 xxx0x11 5 2 way solenoid valve actuated on one side KVS 0 16 or 3 2 Bottom view of connecting plate...

Page 28: ...om view of connecting plate M4 7 mm deep M3 6 mm deep 3 mm 3 5 mm deep Cable gland M20x1 5 Screw plug M20x1 5 Types 3963 xxx0x314 xxx0x324 3 2 way solenoid valve actuated on one side KVS 0 16 or 0 32...

Page 29: ...and principle of operation Type 3963 xxx0x14 3 2 way solenoid valve actuated on one side KVS 4 3 64 53 21 21 29 35 65 7 193 31 50 53 34 94 5 38 62 31 9 4 5 3 9 9 Int Cable gland M20x1 5 Screw plug M20...

Page 30: ...principle of operation Type 3963 xxx1x14 5 2 way solenoid valve actuated on one side KVS 4 3 M6 135 100 38 11 22 53 21 21 35 64 29 94 5 50 31 34 53 194 64 65 4 3 5 G G G Cable gland M20x1 5 Screw plug...

Page 31: ...principle of operation Type 3963 xxx1x14 5 2 way solenoid valve actuated on one side KVS 4 3 M6 135 100 38 11 22 53 21 21 35 64 29 94 5 50 31 34 53 194 64 65 4 3 5 G G G Cable gland M20x1 5 Screw plug...

Page 32: ...4 47 22 61 31 122 47 13 56 14 Cable gland M20x1 5 G blanking plug Port 5 is sealed when the 3 2 way function is used Screw plug M20x1 5 Types 3963 xxx2x13 xxx3x13 xxx5x13 5 2 way or 5 3 way solenoid v...

Page 33: ...on one side KVS 0 32 61 31 9 5 3 4 16 8 60 40 14 19 8 4 62 23 80 40 10 19 70 12 62 6 109 38 31 G Screw plug M20x1 5 Bottom view of adapter plate Cable gland M20x1 5 Types 3963 xxx0x01 xxx1x01 3 2 way...

Page 34: ...nciple of operation Type 3963 xxx0x02 3 2 way solenoid valve actuated on one side KVS 0 32 Screw plug M20x1 5 NAMUR fixing level Cable gland M20x1 5 4 2 3 1 3 2 3 9 61 13 62 114 62 17 38 34 24 31 31 3...

Page 35: ...x1 5 NAMUR fixing level Cable gland M20x1 5 1 4 2 4 9 2 5 1 5 1 3 2 3 32 61 102 31 25 10 25 24 49 39 25 24 67 25 16 56 36 38 31 62 10 Types 3963 xxx0x03 xxx1x03 3 2 way or 5 2 way solenoid valve actua...

Page 36: ...G 3 8 G NPT G 3 8 6 62 32 26 207 108 66 12 21 5 G NPT Cap screw ISO 4762 M6x60 with spring washer DIN 128 A5 Blanking plug Type 3963 xxx0x04 3 2 way solenoid valve actuated on one side KVS 4 3 Screw p...

Page 37: ...nd principle of operation Type 3963 xxx1x06 5 2 way solenoid valve actuated on one side KVS 2 9 Screw plug M20x1 5 Cable gland M20x1 5 NAMUR interface Blanking plug G 61 31 45 66 20 1 24 49 71 79 77 2...

Page 38: ...nciple of operation Types 3963 xxx2x03 xxx3x03 xxx5x05 5 2 way or 5 3 way solenoid valve actuated on both sides KVS 1 4 Screw plug M20x1 5 Cable gland M20x1 5 5 1 3 4 2 9 9 Int 9 9 Int 5 3 122 122 72...

Page 39: ...inciple of operation Type 3963 xxx2x06 5 2 way solenoid valve actuated on both sides KVS 2 9 Cable gland M20x1 5 61 31 66 6 5 3 1 6 64 20 Screw plug M20x1 5 NAMUR interface Blanking plug Blanking plug...

Page 40: ...mounting the device on the valve Before mounting the solenoid valve proceed as follows 1 Remove the packaging from the solenoid valve 2 Dispose of the packaging in accordance with the valid regulation...

Page 41: ...l injury due to parts bursting or the process medium spurting out under high pressure Before installation depressurize the relevant plant section Risk of degree of protection being rendered ineffectiv...

Page 42: ...top hat rail ac cording to EN 50022 G profile rail 32 M3 x 8 DIN 84 38 63 35 mm top hat rail M3 x 8 DIN 84 38 63 Fig 2 Rail mounting 5 2 1 Wall mounting Types 3963 XXXXX11 XXXXX12 Accessories Order n...

Page 43: ...IN 916 Mount the solenoid valve directly to the rotary actuator using two M5x35 ISO 4762 screws 24 32 M5 G 2 8 12 Kodier Gewindestift Fig 4 Mounting on rotary actuators with NAMUR interface 5 3 1 Moun...

Page 44: ...tors with NAMUR rib according to IEC 60534 1 A 97 45 Actuator area Connec tion A Order no 175 240 cm G 64 1400 6759 350 355 cm 700 750 cm G 3 8 75 1400 6761 G 3 8 64 1400 6735 Actuator area Connec tio...

Page 45: ...lock for SAMSON Type 3277 Pneumatic Actuator Type 3963 XXXXX3X The Types 3963 XXXXX3X Solenoid Valves are suitable for the simultaneous mounting of a Type 3730 X 3731 X 3766 3767 378X or 3793 Position...

Page 46: ...A B Typ 3963 XXX0X3 Mounting block G order no 1400 8817 NPT order no 1400 8818 with piping for actuator with stem extends fail safe action Mounting surface Clearance to mount the cover Fig 7 Mounting...

Page 47: ...or dirt from entering them 5 4 1 Sizing of the connecting line Refer to the table on page 47 for the minimum required nominal size of the connecting line The specifications apply to a connecting line...

Page 48: ...oil or non corro sive gases Operating pressure 0 to 10 bar With external pilot supply over port 9 Instrument air free from corrosive sub stances air containing oil or non corro sive gases Operating pr...

Page 49: ...rwise To change to an external pi lot supply through port 9 proceed as fol lows 1 Undo the cap screw on the connection plate and remove plate and gasket 2 Turn the gasket 180 The tip of gas ket must r...

Page 50: ...t supply The gasket if it exists must be inserted as speci fied for Internal pilot supply at port 4 Fig 10 5 6 Exhaust air feedback Type 3963 XXX0013X In the delivered state the port 4 of this device...

Page 51: ...ormation of an explosive atmosphere For installation in hazardous areas observe the relevant standards that apply in the coun try of use Valid standards in Germany EN 60079 14 2008 VDE 0165 Part 1 Exp...

Page 52: ...tures below 20 C use metal cable gland 6 1 Switching amplifier ac cording to EN 60079 25 For operation of the solenoid valve switch ing amplifiers must be connected in the out put circuit They must co...

Page 53: ...en mounting and start up have been completed 7 1 Degree of protection Devices with a rating of IP 54 can be con verted to a rating of IP 65 by exchanging the filter in the enclosure cover 7 2 Manual o...

Page 54: ...se original spare parts by SAMSON which comply with the original specifications see Data Sheet u T 3963 8 1 Preparation for return ship ment Defective solenoid valves can be returned to SAMSON for rep...

Page 55: ...to internal pilot supply The solenoid valve leaks to the atmosphere Gasket slipped Check that the formed seal and O rings are correctly seated Pilot pressure is insufficient and an intermediate positi...

Page 56: ...enoid valve depressurize all plant sections con cerned Observe the warnings in the actuator and valve documentation 10 1 Decommissioning To decommission the solenoid valve for dis assembly proceed as...

Page 57: ...MSON AG and its subsidiaries The addresses of SAMSON AG its subsidiaries representatives and service facilities world wide can be found on our website www samson de or in all SAMSON product catalogs R...

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Page 69: ...EN 69 12V 24V version 28V 115mA not limited 0 nF 0 H 6 V version 28V 115mA 250mW 0 nF 0 H 12V 24 V version 28V 280 28V Diode Return 6 V version 28V 280 28V Diode Return T6 T5 T4 45 C 60 C 45 C 70 C 45...

Page 70: ...70 EB 3963 EN Model 3963 3 Solenoid Valve 81 82 solenoid valve circuit I S Ground relay or transistor output supply barrier evaluation barrier...

Page 71: ...EB 3963 EN 71 Model 3963 3 Solenoid Valve 81 82 Ground UNSPECIFIED APPARATUS e g transistor relay transmitter solenoid valve circuit...

Page 72: ...72 EB 3963 EN 28V 115mA No limitation 0nF 0 H 28V 115 mA 250mW 0nF 0 H 28V 240 115mA 28V 0mA 28V 785 115mA 28V 0mA T6 T5 T4 60 C 45 C ta 70 C 80 C...

Page 73: ...EB 3963 EN 73 Model 3963 3 Solenoid Valve 81 82 solenoid valve circuit...

Page 74: ...74 EB 3963 EN Model 3963 3 Solenoid Valve 81 82 signal circuit UNSPECIFIED APPARATUS e g transistor relay transmitter...

Page 75: ...t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with est conforme la l gislation d harmonisat...

Page 76: ...sche Bundesanstalt Bundesallee 100 D 38116 Braunschweig Benannte Stelle Notified Body Organisme notifi 0102 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best...

Page 77: ...nstalt Bundesallee 100 D 38116 Braunschweig Benannte Stelle Notified Body Organisme notifi 0102 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the con...

Page 78: ...78 EB 3963 EN...

Page 79: ...EB 3963 EN 79...

Page 80: ...2020 04 27 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 3963 EN...

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