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 12  

EB 8039 EN

Maintenance

7.2 

Assembly (DN 15 to 80)

1. 

In the fail-close version, place the plug in 
the body. In the fail-open version, push 

plug into the valve bonnet. Carefully 
degrease the thread of the plug stem.

2.  Apply a suitable sealant to the seat and 

screw it in using the seat wrench. Ob-
serve tightening torque according to Ta-

ble 3.

3. 

Packing: first insert spring (4.1) and 
washer (4.3) into the packing chamber, 
then the V-ring packing parts (4.2) after 

applying lubricant to them. Loosely screw 

in threaded bushing (5.2).

4. 

Insert gasket (1.2) into the body. Place 
the valve bonnet (5) on the body. In the 

fail-close version, lift the plug stem and 
carefully guide it through the packing. 
Fasten the valve bonnet by evenly tight-

ening the nuts (1.1). Thread the lock nut 
(3.2) onto the plug stem until it reaches 
the thread end. Place on washer (3.3).

5. 

Insert spring (5.5) into the valve bonnet 
and align it according to Fig. 3. Screw 
spring plate (5.6) on the plug stem by 

hand, until it rests on the spring. Align 
the cam of the spring plate cams so that 
it is positioned above the recess of the di-
aphragm case.

6.  Screw on mounting device. Evenly tight-

en clamping bolts until the spring is pre-

loaded approx. 6 mm by the spring 

plate.

7.  Apply a suitable adhesive to the thread 

of the plug stem. Position plug wrench or 
hex screwdriver and turn the plug stem 

counterclockwise until it reaches the plug. 
Continue to gradually tension the mount-
ing device until it rests on the diaphragm 
case with its three stop bushings in the 

fail-close version or approx. 2 mm away 
from it in the fail-open version. In this 

position, turn the plug counterclockwise 
as far as it will go and tighten the lock 

nut (3.2). Remove the mounting device.

8. 

Insert diaphragm (5.4), place diaphragm 

case on top and tighten evenly. Tighten 

threaded bushing (5.2) as far as it will 

go.

7.3 

Disassembly (DN  100)

1.  Remove nuts and bolts at the actuator. 

For versions with handwheel, turn the 
handwheel to ensure that the spring plate 

(7.1) is no longer under tension. Lift off 
the diaphragm case (5.7).

2. 

Loosen nut (7.3) and unscrew it while 

holding the plug stem stationary at the 
milled part with an open-end wrench 

(width across flats 14).

3.  Remove diaphragm plate and springs. 

Unscrew nut (7.2) together with lock nut.

4. 

Carefully lift up the valve bonnet (7). In 

the fail-close version, lift it over the plug 
stem, and in the fail-open version, lift it 
together with the plug stem.

5.  To replace the seat and the plug in the 

fail-close version, unscrew the seat.
To proceed, position the seat wrench (see 

Table 2) on the seat so that its recesses 

are aligned with the cams of the seat. 
Guide the seat wrench over the plug 

Summary of Contents for 3351

Page 1: ...Mounting and Operating Instructions EB 8039 EN Edition May 2016 Type 3351 Pneumatic On off Valve Type 3351 Pneumatic On off Valve Version with handwheel Type 3351 Pneumatic On off Valve...

Page 2: ...h if not avoided will result in death or seri ous injury WARNING Hazardous situations which if not avoided could result in death or seri ous injury NOTICE Property damage message or mal function Note...

Page 3: ...4 Design and principle of operation 6 5 Installation 8 5 1 Mounting position 8 5 2 Control pressure line 8 5 3 Accessories 8 6 Start up 9 7 Maintenance 10 7 1 Disassembly DN 15 to 80 10 7 2 Assembly...

Page 4: ...d experience as well as their knowledge of the applicable standards The devices comply with the requirements of the European Pressure Equipment Directive 97 23 EC The declaration of conformity issued...

Page 5: ...to 4 Pressure rating PN 10 to 40 Class 150 and 300 Ambient temperature range 35 to 100 C 30 to 212 F Medium temperature range 50 to 250 C 58 to 482 F The Type 3351 Valve bears both the CE and EAC mark...

Page 6: ...epending on the design of the valve seat 2 and where the plug 3 is located inside the valve the valve has two different fail safe actions which become effective when the pressure is relieved from the...

Page 7: ...DN 15 to 50 Version with bellows seal Detailed view connection for control pressure with G female thread A 6 5 7 5 4 5 6 5 5 3 2 3 1 5 5 2 4 2 4 4 3 4 1 5 1 5 9 3 3 3 5 8 A A B 1 1 1 2 2 3 1 R 5 8 5...

Page 8: ...the correlation between con trol pressure and max differential pressure p based on the process medium used 5 Installation 5 1 Mounting position Install the control valve with the actuator in the uprig...

Page 9: ...ch DN 15 to 50 NPS to 2 Mounting accessories for Type 3768 1400 6787 1402 0101 Accessories stem connec tor and screws according to IEC 60534 6 1 1402 1152 DN 65 to 100 NPS 2 to 4 Mounting accessories...

Page 10: ...2 and plug 3 or by damaged fac ings The procedures to disassemble the fail close and fail open valve are not the same as the plug is located differently in the valves A mounting device see Fig 2 and T...

Page 11: ...the seat and the plug in the fail close version unscrew the seat To proceed position the seat wrench see Table 2 on the seat so that its recesses are aligned with the cams of the seat Guide the seat...

Page 12: ...ply a suitable adhesive to the thread of the plug stem Position plug wrench or hex screwdriver and turn the plug stem counterclockwise until it reaches the plug Continue to gradually tension the mount...

Page 13: ...alve bonnet 5 on the body In the fail close version lift the plug stem and carefully guide it through the packing Fasten the valve bonnet by evenly tight ening the nuts 1 1 Thread the lock nut 3 2 ont...

Page 14: ...at 4 5 bar Control pressure and max differential pres sure p Table 4 shows the correlation between con trol pressure and max differential pressure p based on the process medium used The max different...

Page 15: ...0036 1281 0037 1281 0038 Seat wrench 1280 0006 1280 0013 1280 0008 1280 0009 Plug wrench 1281 0049 1281 0049 Table 3 Tightening torques Part Tightening torques Nuts 1 1 M10 20 Nm M12 35 Nm M16 90 Nm...

Page 16: ...psi 10 bar 145 psi 10 bar 145 psi Liquids B A 16 bar 235 psi 10 bar 145 psi 5 bar 73 psi Fail open Min control pressure to close the valve at pmax 4 5 bar 65 psi 4 bar 58 psi Max perm differential pre...

Page 17: ...the SAMSON After sales Service department for support The addresses of SAMSON AG its subsid iaries representatives and service facilities worldwide can be found on the SAMSON website in all SAMSON pro...

Page 18: ...18 EB 8039 EN...

Page 19: ...EB 8039 EN 19...

Page 20: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 8039 EN 2016 07 19 English...

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