Samson 3351 Mounting And Operating Instructions Download Page 13

EB 8039 EN 

 13 

Maintenance

stem in the fail-close version. Observe 

tightening torque according to Table 3.
Insert the guide part of the seat wrench 

into the body and unscrew seat with a 
suitable tool extension.

6.  Carefully clean all parts. Remove gasket 

(1.2). If the packing leaks, unscrew the 
threaded bushing (5.2) in the valve bon

-

net and pull out the individual parts, e.g. 

V-ring packing (4.2), washer (4.3), and 
spring (4.1). When replacing the plug, 
renew the packing rings (4.2) as well. 

Carefully clean all parts and the packing 
chamber.

7.4 

Assembly (DN 100)

1. 

In the fail-close version, place the plug in 
the body. In the fail-open version, push 

plug into the valve bonnet. Carefully 
degrease the thread of the plug stem.

2.  Apply a suitable sealant to the seat and 

screw it in using the seat wrench. Ob-
serve tightening torque according to Ta-

ble 3.

3. 

Packing: first insert spring (4.1) and 
washer (4.3) into the packing chamber, 
then the V-ring packing parts (4.2) after 

applying lubricant to them. Loosely screw 

in threaded bushing (5.2).

4. 

Insert gasket (1.2) into the body. Place 
the valve bonnet (5) on the body. In the 

fail-close version, lift the plug stem and 
carefully guide it through the packing. 
Fasten the valve bonnet by evenly tight-

ening the nuts (1.1). Thread the lock nut 

(3.2) onto the plug stem until it reaches 
the thread end. Place on washer (3.3).

5.  Screw nut and lock nut onto the plug 

stem according to the dimension R (see 

Fig. 1) and tighten. On doing so, make 

sure the plug rests on the seat.

6. 

Insert springs into the valve bonnet. 

Align the end of the springs towards the 
middle.

7.  Place diaphragm plate on the end of the 

plug stem (3.1), while pulling the plug 

stem as far as it will possibly go out of 

the valve. Screw nut (7.3) on tight, while 

holding the plug stem stationary at the 
milled part with an open wrench (width 

across flats 14).

8.  Align the holes in the diaphragm, place 

diaphragm case on top and fasten tight 

by tightening the screws (5.9) evenly.

7.5 

Function testing

After reassembling the valve, check whether 
the valve functions properly.

 

Î

Connect a suitable source of compressed 
air to the signal pressure connection 

(5.8) on the diaphragm actuator.

Fail-close version

 

The valve must be completely closed at a 

control pressure of 0 bar.

 

The valve must start to open at 3 bar at 

the latest.

 

The valve must be completely open at 

6 bar.

Summary of Contents for 3351

Page 1: ...Mounting and Operating Instructions EB 8039 EN Edition May 2016 Type 3351 Pneumatic On off Valve Type 3351 Pneumatic On off Valve Version with handwheel Type 3351 Pneumatic On off Valve...

Page 2: ...h if not avoided will result in death or seri ous injury WARNING Hazardous situations which if not avoided could result in death or seri ous injury NOTICE Property damage message or mal function Note...

Page 3: ...4 Design and principle of operation 6 5 Installation 8 5 1 Mounting position 8 5 2 Control pressure line 8 5 3 Accessories 8 6 Start up 9 7 Maintenance 10 7 1 Disassembly DN 15 to 80 10 7 2 Assembly...

Page 4: ...d experience as well as their knowledge of the applicable standards The devices comply with the requirements of the European Pressure Equipment Directive 97 23 EC The declaration of conformity issued...

Page 5: ...to 4 Pressure rating PN 10 to 40 Class 150 and 300 Ambient temperature range 35 to 100 C 30 to 212 F Medium temperature range 50 to 250 C 58 to 482 F The Type 3351 Valve bears both the CE and EAC mark...

Page 6: ...epending on the design of the valve seat 2 and where the plug 3 is located inside the valve the valve has two different fail safe actions which become effective when the pressure is relieved from the...

Page 7: ...DN 15 to 50 Version with bellows seal Detailed view connection for control pressure with G female thread A 6 5 7 5 4 5 6 5 5 3 2 3 1 5 5 2 4 2 4 4 3 4 1 5 1 5 9 3 3 3 5 8 A A B 1 1 1 2 2 3 1 R 5 8 5...

Page 8: ...the correlation between con trol pressure and max differential pressure p based on the process medium used 5 Installation 5 1 Mounting position Install the control valve with the actuator in the uprig...

Page 9: ...ch DN 15 to 50 NPS to 2 Mounting accessories for Type 3768 1400 6787 1402 0101 Accessories stem connec tor and screws according to IEC 60534 6 1 1402 1152 DN 65 to 100 NPS 2 to 4 Mounting accessories...

Page 10: ...2 and plug 3 or by damaged fac ings The procedures to disassemble the fail close and fail open valve are not the same as the plug is located differently in the valves A mounting device see Fig 2 and T...

Page 11: ...the seat and the plug in the fail close version unscrew the seat To proceed position the seat wrench see Table 2 on the seat so that its recesses are aligned with the cams of the seat Guide the seat...

Page 12: ...ply a suitable adhesive to the thread of the plug stem Position plug wrench or hex screwdriver and turn the plug stem counterclockwise until it reaches the plug Continue to gradually tension the mount...

Page 13: ...alve bonnet 5 on the body In the fail close version lift the plug stem and carefully guide it through the packing Fasten the valve bonnet by evenly tight ening the nuts 1 1 Thread the lock nut 3 2 ont...

Page 14: ...at 4 5 bar Control pressure and max differential pres sure p Table 4 shows the correlation between con trol pressure and max differential pressure p based on the process medium used The max different...

Page 15: ...0036 1281 0037 1281 0038 Seat wrench 1280 0006 1280 0013 1280 0008 1280 0009 Plug wrench 1281 0049 1281 0049 Table 3 Tightening torques Part Tightening torques Nuts 1 1 M10 20 Nm M12 35 Nm M16 90 Nm...

Page 16: ...psi 10 bar 145 psi 10 bar 145 psi Liquids B A 16 bar 235 psi 10 bar 145 psi 5 bar 73 psi Fail open Min control pressure to close the valve at pmax 4 5 bar 65 psi 4 bar 58 psi Max perm differential pre...

Page 17: ...the SAMSON After sales Service department for support The addresses of SAMSON AG its subsid iaries representatives and service facilities worldwide can be found on the SAMSON website in all SAMSON pro...

Page 18: ...18 EB 8039 EN...

Page 19: ...EB 8039 EN 19...

Page 20: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 8039 EN 2016 07 19 English...

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