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FOOT VALVE BODY
WARNING
: always indicate code and quantity for each part required.
www.larius.com
28
SUPER Nova 45:1 - 68:1 - 80:1
ED. 13 - 10/2020 - Cod. 150157
T
Page 1: ...w w w l a r i u s c o m ED 13 10 2020 Manuale Cod 150157 SUPER NOVA AIRLESS pneumatic pump 45 1 68 1 80 1 II 2 G c IIB T4 OPERATING AND MAINTENANCE MANUAL EN ...
Page 2: ... manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian ...
Page 3: ...u to achieve the results desired quickly and professionally INDEX WARNINGS 2 WORKING PRINCIPLE 3 TECHNICAL DATA 3 DESCRIPTION OF THE EQUIPMENT 4 TRANSPORT AND UNPACKING 5 SAFETY RULES 5 Conditions of guarantee 6 TYPICAL INSTALLATION 7 SETTING UP 7 OPERATION 8 CLEANING AT THE END OF THE WORK 8 GENERAL MAINTENANCE 9 ROUTINE MAINTENANCE 9 TROUBLESHOOTING 10 DISASSEMBLY OF THE PNEUMATIC MOTOR 11 DISAS...
Page 4: ... equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given IF PROVIDED There is a risk of injury or serious lesion related to contact with the jet from the spray gun If this should occur IMME DIATELY contact a doctor indicating the type of ...
Page 5: ...roduct compatibility and in case of disposal of some parts of the pump no more usable in order to meettheenvironmentalregulationsonrecyclingprocess WARNING ALWAYS USE ORIGINAL HYDRAULIC SPARE PARTS CERTIFIED BY LARIUS SUITABLE FOR PRESSURE VALUES HIGHER THAN 500 bar THE COMPANY LARIUS ASSUMES NO LIABI LITY FOR DAMAGE TO PROPERTY AND OR PERSONS Parts of the pump in contact with the material Pumping...
Page 6: ...nlet Pneumatic motor Material output Material entry Material pumping group Eyebolt for pump transport Material recirculation hose Filter Grounding cable Suction filter Spraying gun High pressure hose Air treatment group DESCRIPTION DESCRIPTION ANTI FREEZE SYSTEM www larius com 4 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 D 6 ...
Page 7: ... The behaviour of the employees shall strictly comply with the Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the countrywheretheplantisinstalledandused Read carefully and entirely the following instructions before using the product Please save these instructions in a safe place The unauthorised tampering replacement of one or more parts composing the machine the use of accesso...
Page 8: ...of corrosion and explosion Avoid approaching too much to the pump pi ston rod when the pump is working or under pressure A sudden movement of the piston rod can cause wounds or finger squashing carefully Do not pull the flexible hose to move the equipment Never use a damaged or a repaired flexible HOSE IF THE PRODUCT TO BE USED IS TOXIC AVOID INHALATION AND CONTACT BY USING PROTECTION GLOVES GOGGL...
Page 9: ...let an air pressure regula tor it is suggested complete with condensate filter and lubricator The outlet pressure of the material is 45 times SUPER NOVA 45 1 or 68 times SUPERNOVA68 1 or80times SUPERNOVA80 1 the inlet pressure of the pump feed air Therefore it is extremely important to adjust the value of the feed air pressure CONNECTION OF THE RECIRCULATION HOSE Connect the recirculation hose I1 ...
Page 10: ...ossibledangerousfluidsinpropercon tainers Their disposal must be performed in accordancewiththeregulationsinforceabout the industrial waste goods Make the compressed air flow into the pump It is advi sable to adjust air pressure to minimum necessary for its continuous working When the product chamber is full pump will start working and stopping Pump will start working again any time the trigger of...
Page 11: ...he cup with lubricant compatible with the product used Check periodically the air supply to the pump Ensure the air is always clean and lubricated In case of installation of a lubricator on the air supply to the pump it is advisable to keep its cup full of a mixture of water and antifreeze liquid dilution ratio 4 1 GENERAL MAINTENANCE DAILY Clean the filters Clean the nozzles Clean all the paint c...
Page 12: ...ithout the outlet pipe Disassemble the pumping group and clean Turntheplugcounterclockwiseand push downwards the valve body Use a metal rod and a mallet Disassemblethemotorandcheck Add product Open the exhausting valve For the version on air hoist follow the instructionsintherelevantmanual Increase the feeding air pressure Disassemble the suction valve Clean and or replace if necessary the worn pa...
Page 13: ...washers O4 and remove the covering O5 Unscrew the two ring nuts 06 from the support 07 Turn counterclockwise the screws O8 take care to the washers O9 and remove the support O7 together with the rollers O10 and the pins O11 Extract the spring O12 the spring guide rod O13 and the roller pushing piston O14 Ensure the spring slides freely on the guide rod the guide rod slides into the roller pushing ...
Page 14: ...h O22 if necessary keep the rod O23 blocked on the threaded part using pliers with the bits wrap ped in rags to avoid damage to thread Removethescrews O24 takecaretothewashers O25 a manifold O26 and the gasket O27 Handle with care the manifold The edges of its plate are very sharp Important do not remove the other manifold if not necessary it will facilitate the fastening of the manifold removed U...
Page 15: ...ace of the cylinder Extract the motor piston from the motor support O35 Verify the O ring O36 is undamaged Tighten the lower edge of the piston rod using pliers see illustration and unscrew the fitting O37 with a wrench Remove the motor rod O38 and check it is undamaged Rub the motor rod O38 with vaseline grease before in serting it into the housing of the piston rod Tighten again with pliers the ...
Page 16: ...same time insert the piston rod into the support Turn clockwise the screws O43 Insert into the motor rod O44 the washer O45 Carefullyinserttherodguidingscrew O46 intothemotor rod turn it slowly following the direction of the thread and screw it on the cylinder O41 Insert the rubber pad O47 and the washer O48 into the support Screw the bush O49 on the motor rod O44 Insert the seat O50 the washer O5...
Page 17: ...he seat must be about 0 8 mm Rub the rollers O58 and the pins O59 with vaseline grease and insert them into the mount O60 Rub the rubber pad O61 and the washer O62 with va seline grease and insert them into the mount O60 Grease the roller pushing pistons O63 the spring guide rods O64 the springs O65 and insert them into the mount O60 Fastenwithouttighteningtheringnuts O66 onthemount O60 Fastenthem...
Page 18: ...he cleaning procedure on page 7 to avoid the contact with the product during the disassembling of the pumping unit Disconnect the suction hose P1 the product exhausting tube P2 andtherecirculationhose P3 fromthepumping unit Unscrew the coupling sleeve P4 so as to disconnect the pumping group rod P5 from the motor DISASSEMBLY OF THE PUMPING GROUP www larius com 16 SUPER Nova 45 1 68 1 80 1 ED 13 10...
Page 19: ...6 without removing it by means of the suitable clamping wrench P7 Unscrew and remove the gaskets stuffing pack P8 by means of a the suitable clamping wrench P9 Wrench Ref 20144 www larius com 17 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 ...
Page 20: ...ealing gaskets P11 Insert the new gaskets pack P12 in the slot P13 ATTENTION FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED Open gasket pack Closed gaskets pack CORRECT ASSEMBLY upper gaskets pack www larius com 18 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 ...
Page 21: ... P15 P16 Unscrew and remove the foot valve P14 Remove the stem P15 and the sleeve P16 from the pumping unit and extract the sleeve P16 from the stem P15 www larius com 19 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 ...
Page 22: ...the worn lower sealing gaskets P18 Insert the new gaskets pack P19 as shown Assembly according to the following picture CORRECT ASSEMBLY upper gaskets pack ATTENTION FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED www larius com 20 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 ...
Page 23: ...I n t e n t i o n a l l y b l a n k p a g e ...
Page 24: ...1 2 3 4 5 6 7 9 12 8 7 9 10 11 15 14 13 0 FILTER GROUP WARNING always indicate code and quantity for each part required www larius com 22 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 Q ...
Page 25: ...filter base 5 65077 Steel filter base 6 95214 Plug 7 6149 1 Fitting 8 33010 Sealing washer 9 33037 Ball cock 9 33034 Ball cock 10 6148 Fitting 11 65176 Filter inlet fitting stainless steel 11 65076 Filter inlet fitting steel 12 3385 Fitting 13 10107 Label 14 95069 Filter label 15 7176 Technical data label LABELS for SUPER NOVA 68 1 Pos Code Description 14 95183 Filter label 15 7178 Technical data ...
Page 26: ... GROUP THE ORIENTATION OF THE LOWER SEALINGGASKETSPACKISOPPO SITE IN RESPECT TO THE UPPER SEALING GASKETS PACK NOTE WARNING always indicate code and quantity for each part required LOWER SEALING GASKETS PACK CORRECT ASSEMBLY www larius com 24 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 R ...
Page 27: ...64 Pumping stem 6 1 65463 Pumping stem gasket 7 inox 1 65562 Stainless sleel gaskets stuffing stem 7 steel 1 65462 Steel gaskets stuffing stem 8 1 91010 Pin UNI 6873 Ø 5x14 9 inox 1 98053 Ball 9 steel 1 95021 Ball 10 1 65161 Gaskets stuffing nut 11 2 65041 Complete gaskets pack 11A 1 98209 Gaskets stuffing female nut 11B 3 95010 Gasket PTFE 2 95138 Gasket Polyethylene 11C 1 98212 Gaskets stuffing ...
Page 28: ...E 3 B PUMPING GROUP WARNING always indicate code and quantity for each part required THE ORIENTATION OF THE UPPER SEALINGGASKETSPACKISOPPO SITE IN RESPECT TO THE LOWER SEALING GASKETS PACK UPPER SEALING GASKETS PACK CORRECT ASSEMBLY NOTE www larius com 26 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 S ...
Page 29: ...3B 3 95010 Gasket PTFE 2 95138 Gasket Polyethylene 3C 1 98212 Gaskets stuffing male nut 4 inox 1 65170 Stainless steel packing gland 4 steel 1 65070 Steel packing gland 5 2 65091 OR 162 65034 Stainless steel pumping group 65033 Steel pumping group 1 3 65072 Tie rod 2 1 65269 Packing gland 3 2 65043 Complete gasket pack 3A 1 98213 Gaskets stuffing female nut 3B 3 95515 Gasket PTFE 2 95516 Gasket Po...
Page 30: ...10 11 9 7 6 5 4 3 2 1 8 0 FOOT VALVE BODY WARNING always indicate code and quantity for each part required www larius com 28 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 T ...
Page 31: ...s steel suction hose fitting 10 95032 Steel suction hose fitting 11 96099 Sealing sleeve COMPLETE PUMPING GROUP WARNING always indicate code and quantity for each part required SUPER NOVA 45 1 SUPER NOVA 68 1 SUPER NOVA 80 1 Code Description 65001 Stainless steel complete pumping group 65002 Steel complete pumping group 68120 PTFE PE1000 complete gasket pack Code Description 65004 Stainless steel ...
Page 32: ...3 4 3 95301 Quick coupling C for rubber hose skg 25 4 95302 Quick coupling 1 male 5 95308 Femal fitting FB 3 4X19 6 95309 Hose tor 20NL 71N 19x29 7 95313 Reduction 1 3 4 MF 8 95318 Quick coupling 8x17 9 95319 Quick coupling m 1 4 10 95323 Valvea 1 11 95350 Group F R L 12 96259 Manometer 13 95089 Elbow F F 3 4 www larius com 30 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 V ...
Page 33: ...os Code Code Description Description 0 65380 Complete handtruck 1 65380 Handtruck 2 20304 Plug 3 18902 Split pin 4 65382 Handle 5 4461 Wheel 6 4492 Cover 7 8371 Screw 8 65383 Bushing www larius com 31 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 W ...
Page 34: ...7 29 30 5 6 50 7 12 11 9 8 10 14 28 27 38 25 24 15 26 17 16 23 24 26 27 33 32 18 15 14 21 25 28 19 20 22 31 29 30 39 51 54 MOTOR GROUP WARNING always indicate code and quantity for each part required www larius com 32 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 X ...
Page 35: ...6 95107 3314 95082 95114 95083 95159 510040 95944 95002 95013 95229 Pos Pos Code Code Description Description 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 46A 46B 47 48 49 50 51 52 53 54 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Screw Washer Cover Screw Washer Eyebolt Support Roller Pin Roller piston Spring guide Spring Ring nut Schock absorber Washer Lock...
Page 36: ... Code 11180 L91X 1 4 Code 11120 L91X M16x1 5 PISTON GUNSTOCK FILTERS Code 11039 Green 30M Code 11038 White 60M Code 11037 Yellow 100M Code 11019 Red 200M FILTER Code 95218 MESH 30M Code 95219 MESH 60M Code 95220 MESH 100M Code 95221 MESH 200M Code 7030 HIGH PRES FLOW REGULATOR Code 65021 LINE FILTER st steel Code 65022 LINE FILTER steel www larius com 34 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod...
Page 37: ... SFC23 40 SFC23 60 SFC25 20 SFC25 40 SFC25 60 SFC27 20 SFC27 40 SFC27 60 SFC27 80 SFC29 20 SFC29 40 SFC29 60 SFC29 80 SFC31 40 SFC31 60 SFC31 80 SFC33 40 SFC33 60 SFC33 80 SFC39 40 SFC39 60 SFC39 80 SFC43 40 SFC43 60 SFC43 80 SFC51 40 SFC51 60 SFC51 80 Code 95055 SUCTION SYSTEM Code 98055 SUCTION SYSTEM stainless steel HIGH PRESSURE HOSE 3 8 M16x1 5 for SUPER NOVA 45 1 and SUPER NOVA 68 1 Code 180...
Page 38: ... safety instructions refer to the installation use and maintenanceofLARIUSSUPERNOVAseriespneumaticpiston transfer pumps in high risk environments where potentially explosive gasses or vapours are present LARIUS SUPER NOVA series pneumatic piston pumps are group II mechanical devices for use in areas where gasses classified as IIb category 2 G are present They are designed and built in ac cordancew...
Page 39: ...st periodically clean the suction filter in order to prevent any solid materials from entering the pump The air used to power the pump must be filtered and must come from a SAFE AREA SUPERNOVAseriespneumaticpistontransfer pump cannot work idle All of the installation and maintenance opera tionsmustbeperformedbyqualifiedpersonnel We Larius S r l Via Antonio Stoppani 21 23801 Calolziocorte LC declar...
Page 40: ...500 VEGA AIR ASSISTED AIRLESS Rif 91400 OMEGA ZINC Rif 7430 GHIBLI MIX 2K 40 1 INOX Rif 24561 GHIBLI 30 1 Rif 96000 SUPER OMEGA 23 1 Rif 65200 SUPER OMEGA 34 1 Rif 65202 SUPER OMEGA 60 1 Rif 65204 www larius com 38 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 ...
Page 41: ...s resonsibility that the product Company Signature Calolziocorte 27 August 2020 Location Date complies with the directives EC Directive 2006 42 Machinery Directive furthermore to the harmonized standards UNI EN ISO 12100 1 2 Machinery safety basic concepts general principles of design Basic terminology methodology Technical principles This declaration relates exclusevely to the product in the stat...
Page 42: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com ...
