SAMES KREMLIN REXSON 2B79 User Manual Download

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Spare parts

Seals pack recommended

Code

Composition

Use

PTFE (+ FKM)

Solvent - Ether - Ketone - Aromatic alcohol - some varnishes and paints

PTFE (+ FKM / FEP)

Solvent - Ether - Ketone - Aromatic alcohol - some varnishes and paints, PU
paints - Pharmacy - Cosmetics - Some foodstuffs

PTFE + PE (+ FKM)

Epoxy glue - Butyl - Silicone - Some varnishes - Paint

PE + LEATHER (+ FKM)

Paint - Varnishes - Grease - Oil - Ink - Hydro soluble paint

GRAPHITED PTFE (+ FKM)

Paints - Varnishes - Inks - PVC compounds - Butyl

PU + GRAPHITED PTFE (+ FKM) Mastics - PVC - Butyl

PTFEG/PE + FEP*

PU paints - Pharmacy - Cosmetics - Some foodstuffs, Mastics - PVC - Butyl

Accessory

Ind.

Description

# Ref.

Qty

Bottle of lubricant T (125 ml / 0,034 oz)

149 990 020

* Allows a better mechanical resistance
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Summary of Contents for REXSON 2B79

Page 1: ...PUMP 79 cm3 Pump REXSON 2B79 User Manual 582129110 2021 04 01 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...XSON PARTS NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 19 5 IDENTIFICA...

Page 4: ...of faults Remedies to apply 35 10 MAINTENANCE 37 10 1 PREVENTIVE MAINTENANCE PLAN 38 Fluid section 38 10 2 GENERAL PRECONISATION MAINTENANCE 39 11 DISASSEMBLY REASSEMBLY OPERATION 40 Greases and thre...

Page 5: ...thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Page 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...e earthed via the earth cable of this motor This earth cable must be connected to a safe earth ground Have the earth ground continuity checked by a qualified electrician If the ground continuity is no...

Page 16: ...esigned and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...Different configurations are available Significant designation Ex 1 cP 1 mPa s 2B R E X 0079 Technology Ball pump 2B Air Motor None XX Motor 1000 10 Motor 1500 15 Motor 3000 30 Refer table 1 Material...

Page 18: ...sure Documentation reference bar psi bar psi XX NONE 10 MOTOR 1000 11 1 6 100 70 1000 582142110 15 MOTOR 1500 23 1 6 100 140 2000 582141110 30 MOTOR 3000 46 1 6 100 280 4000 582140110 4 3 Table 2 Flui...

Page 19: ...FKM PTFE and PE PTFE and PE 04 Leather FKM Leather and PE Leather and PE 05 PTFEG FKM PTFEG PTFEG 06 PU FKM PU and PE PTFEG PTFE Polytetrafluorothylene Teflon like properties PTFEG PTFE Graphite impre...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...2B0079 MO MA FO SE Options MO Motor MO 40 MOT1000 10 41 MOT1500 15 42 MOT3000 30 M Material MA 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06 F Fo...

Page 23: ...SS Stainless steel WM Wall mounted 01 PTFE 105 171 01 03 REX2B0079 XX SS WM 03 None SS Stainless steel WM Wall mounted 03 PTFE PE 421 351 710 103 REX2B0079 15 SS WM 03 MOT1500 23 1 SS Stainless steel...

Page 24: ...kings Depending on seals pack Available Motors Motor selection XX 10 15 30 NONE MOTOR 1000 MOTOR 1500 MOTOR 3000 Pressure Ratio 11 1 23 1 46 1 Maximum Air Inlet Pressure bar 6 6 6 psi 100 100 100 Maxi...

Page 25: ...struction SS Stainless steel Pump body Wet Cup Stainless steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Valve body Stainless st...

Page 26: ...loses and the lower flap 3 opens The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 When the piston 1 is lowered the upper flap...

Page 27: ...the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earthed via t...

Page 28: ...he order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...e removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from tak...

Page 31: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 32: ...pump is mainly dedicated to the transfer and application of viscous products the pin is when leaving the factory positioned at the highest point This allows the ball to move far away from the seat and...

Page 33: ...ulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before commi...

Page 34: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 35: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 36: ...s incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open air leak Check adjust...

Page 37: ...mmon problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shutdown stop the pum...

Page 38: ...on of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary It is normal for t...

Page 39: ...ative to follow the decompression procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grea...

Page 40: ...our responsibility Before each reassembly Clean the parts with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid da...

Page 41: ...Reassembly Operation 41 Fluid Section Follower plate Wall Mounted REX2B0079 FP REX2B0079 WM For a full description of spare parts see Part 12 Spare Parts A 2 A 1 C 1 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 A...

Page 42: ...er 18 Take off the seat 20 the seal 22 and the pin 24 Put aside the seal 9 Clean the parts check them if they are damaged or worn Reinstall the parts in the reverse order of the disassembly sequence W...

Page 43: ...seals Slide the piston rod 11 assembly inside the body 7 push it upwards Screw the cylinder 21 to top into the body 7 Screw the foot valve body 23 assembly to top tighten slightly Reinstall the prote...

Page 44: ...KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section Follower plate Wall Mounted REX2B0079 FP REX2B0079 WM WARNING these parts are not supplied with...

Page 45: ...2 2 14 Chevron seal According to seals pack 1 15 Ball 87 310 1 2 16 Lock nut 88 335 2 3 17 Upper piston seal 209 609 1 2 18 Spacer 209 611 1 3 19 Ball 87 328 1 2 20 Lower seat 209 612 1 2 21 Cylinder...

Page 46: ...t serviceable Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Repair Kit Ind Description Ref Qty Spare part maintenance level Repair kit 105 431 1 1 6 F w...

Page 47: ...oodstuffs 03 PTFE PE FKM Epoxy glue Butyl Silicone Some varnishes Paint 04 PE LEATHER FKM Paint Varnishes Grease Oil Ink Hydro soluble paint 05 GRAPHITED PTFE FKM Paints Varnishes Inks PVC compounds B...

Page 48: ...7 PTFE PE 22 O Ring 1 84 390 PTFE 1 84 390 PTFE 1 84 390 PTFE 29 O Ring 1 1 909 130 540 Or 84 180 FKM FKM 1 1 909 130 540 Or 84 393 FKM FKM 1 1 909 130 540 Or 84 180 FKM FKM Adjustment block 4 210 339...

Page 49: ...TFE G 22 O Ring 1 84 390 PTFE 1 84 390 PTFE 1 84 390 PTFE 29 O Ring 1 1 909 130 540 Or 84 180 FKM FKM 1 1 909 130 540 Or 84 180 FKM FKM 1 1 909 130 540 Or 84 180 FKM FKM Adjustment block 4 210 339 ST...

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