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20/11/2020

582156110-EN-indC-Pump-20F50 pH.docx

158

Ind

# Part numbers

Description

Qty

146 260 990

Package of seals of the air motor
(ind. 5, 7 (x 3), 11, 18, 19 (x 2), 29, 41 (x 2)
+ package of seals of the reversing-block)

146 260 995

Servicing kit
(ind. 4, 43 + package of seals of the air motor +
ind. 2, 4, 7, 8, 13 of the reversing-block)

* Preceding the index number denotes a suggested spare parts.

N S: Denotes parts are not serviceable.

Nota :
The pumps with serial number is > to 17 AF 1048 are fitted
with the reversing-block # 146.630.720. Install ind. 2
(guide ring of the reversing-block) only if your reversing-
block has R.

Summary of Contents for 20F50

Page 1: ...pH Equipment reference 151772200 User Manual 582156110 2020 11 20 Index C Translation from the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 7...

Page 2: ...y form whatsoever and any exploitation or communication of its contents is prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...IAL 21 5 1 COMPLETE SYSTEM 21 5 1 1 VISUAL GENERIC PRESENTATION 21 Context of use 22 5 2 DESCRIPTION OF THE MAIN ELEMENTS OF THE SYSTEM 23 Pump model 20F50 pH 23 Motor model 500 4 Stroke 100 24 Fluid...

Page 4: ...UPLING COUPLING OF MOTOR AND FLUID SECTION 56 13 3 CHANGING THE BELLOWS 74 13 4 DISMANTLING REASSEMBLING THE SUCTION VALVE 95 13 5 DISASSEMBLY REASSEMBLY OF THE EXHAUST VALVE 103 13 6 DISASSEMBLY REAS...

Page 5: ...SON F SEGUIN Disassembly reassembly added B Week 42 2020 C HUSSON Update C Week 47 2020 C HUSSON Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmo...

Page 6: ...which we reserve the right to acknowledge The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper...

Page 7: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...h assets of 12 720 000 Euros Head office 13 chemin de Malacher 38 240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 Herewith declares that the pump model 20F50 pH part number 151 772 200 was carried out by com...

Page 9: ...peration can cause serious injury This equipment is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the equipment Parts and accessor...

Page 10: ...materials Danger of pinching crushing Risk of product emanation Danger hot parts or surfaces Danger of automatic start moving parts Danger flammability hazard General obligation Grounding Refer to th...

Page 11: ...f the equipment components Pressure hazards Safety requires that a pressure relief air shut off valve must be installed in the pump motor supply system to allow trapped air to escape when the supply i...

Page 12: ...orrect grounding insufficient ventilation flames or sparks can cause an explosion or fire that could result in serious injury In order to avoid these risks especially when using pumps it is imperative...

Page 13: ...in the material used during the application in a container designed for this purpose to dispose the materials in accordance with the legislation of the country where the equipment is used to wear clot...

Page 14: ...l recommendations Guards are fitted for safe use of the equipment Examples Motor hood Housings The manufacturer cannot be held responsible in case of bodily injury as well as breakdowns and or damage...

Page 15: ...EDURE carefully Check that the pressure relief and drain air valves are working properly It is forbidden to operate the pump without its protective motor cover risk of crushing It is forbidden to remo...

Page 16: ...ust be strictly adhered to Flushing the pump Wearing PPE goggles gloves safety shoes Do not look at the gun nozzle when the gun is under pressure Flush at a maximum of 1 bar 14 5 psi on the air equipm...

Page 17: ...he hoses and junction fittings before commissioning the equipment Check hoses regularly and replace them if damaged Never exceed the maximum working pressure stated on the hose MWP For the assembly of...

Page 18: ...ontact Inherent risks to personnel and the environment Wear and tear malfunctions material or equipment malfunctions as well as the quality of the finished The user shall identify and prevent from pot...

Page 19: ...he 2 5 mm wire supplied by a device more suited to its environment larger wire section earth braid fixing by eye lug Have the ground continuity checked by a qualified electrician If ground continuity...

Page 20: ...designed and manufactured with high quality materials and components that can be recycled and reused The 2012 19 EU European Directive applies to all devices marked with this logo crossed out waste b...

Page 21: ...ntractual visual Ind Description Ind Description A Pump B C J Discharge valve B Air motor L Suction rod C Fluid section M Fluid filter D AIR MOTOR air regulator N Drain valve E Gauge O Drain rod F GUN...

Page 22: ...x 22 Context of use The pump model 20F50 pH is designed to meet the required performance and lifetime requirements Air operated piston pump stainless steel with a bellows seal fluid packing Low mainte...

Page 23: ...mp model 20F50 pH Expected use The pump is recommended for water based or solvent based paints whose viscosity is lower than 1000 mPa s The pump consists of a motor model 500 4 and a fluid section mod...

Page 24: ...24 Motor model 500 4 Stroke 100 Expected use This air motor is intended to be coupled to the fluid section systems recommended by SAMES KREMLIN in order to obtain the ratio and the expected flow rate...

Page 25: ...upply air pressure via the air regulator leads to an increase of the number of pump piston returns min cycles which leads to a flow rate increase and to an outlet pressure increase of the pumped mater...

Page 26: ...56110 EN indC Pump 20F50 pH docx 26 Fluid section model F50 pH Part number Seals kits Fixed packing Upper packing Lower packing O rings statics Bellows 144 951 090 PTFE PE PTFE PE PE PE Seats carbide...

Page 27: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 27 Air supply assembly...

Page 28: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 28 Fluid filter 3 8 model 250 bar 3625 75 psi...

Page 29: ...of the label marking Principles Paint pumps are designed to be installed in a paint booth This equipment complies with the following provisions ATEX Directive 2014 34 EU II 2 G group II category 2 gas...

Page 30: ...environment in which explosive atmospheres due to gases vapors mists are likely to occasionally occur during normal operation G gas TYPE Model of the pump SERIE SERIAL Number given by SAMES KREMLIN Th...

Page 31: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 31 7 Equipment plans Pump model 20F50 pH bare pump and wall mounted pump...

Page 32: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 32...

Page 33: ...model 20F50 pH Weight Wall mounted suction rod air supply filter 24 kg 52 9 lbs Theoretical pressure ratio 20 1 maximum fluid pressure 120 bar 1740 psi Maximum operating temperature 50 C 122 F Weight...

Page 34: ...sembly Air Inlet F 3 8 G air supply Fluid Inlet M 26 x 125 suction rod fitting F 26 x 125 Fluid Outlet M 1 2 JIC filter outlet Connection hoses Pump air supply hose minimum for a 5 m 16 5 ft length 16...

Page 35: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 35 Motor model 500 4 STROKE 100 Motor features 500 4 Motor stroke 100 mm 4 Motor section 50 cm 7 7 sq in...

Page 36: ...d section features Flowmax F50 pH Hydraulic section 2 5 cm 0 4 sq in Fluid volume delivery per cycle 50 cc 1 76 oz Number of cycles 20 per L 76 per gal Fluid flow rate 30 cycles 1 5 L mn 0 4 US gal Se...

Page 37: ...uring its reciprocating movement the motor drives the piston of the fluid section the paint is drawn and is forced back under pressure Due to its design the pressure is always the one read on the gaug...

Page 38: ...sfers it to the upper chamber V2 Since the volume of the upper chamber V2 is half that of the lower chamber V1 a volume equivalent to the upper chamber V2 is expelled from the pump Attention The frict...

Page 39: ...motors with straight reciprocating movements operate by compressed air supply The reversing system is carried out by means of a reversing block These pneumatic motors are intended to be coupled to th...

Page 40: ...ed by SAMES KREMLIN Grounding Coupled with a pneumatic motor the fluid section will be grounded via the earth cable of this motor This ground cable must be connected to a safe and solid ground Loosen...

Page 41: ...see Maintenance It is imperative to install a pressure relief valve after the air regulator and as close as possible to the motor inlet in order to follow the decompression procedure See Operating pro...

Page 42: ...ings plugs Storage before installation Storage ambient temperature from 0 C 32 F to 50 C 122 F Protect the unit against dust water runoff moisture and shocks Storage after installation Protect the uni...

Page 43: ...advisable to stop the fluid section in the low inversion position in order to prevent the product from catching on the piston rod Motor Motors are tested before shipping Nevertheless before coupling t...

Page 44: ...it will damage the bellows Do not install a fluid regulator on the supply circuit or any device that could perform as a non return valve Motor A relief valve setting 6 5 bar 94 psi is fitted on the pu...

Page 45: ...he nozzle Lock the guns valve tap etc to OFF Shut off the oil supply via the pressure relief valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap to a metal buc...

Page 46: ...ster Warm humid climates can produce high levels of icing because of the higher humidity levels Low ambient temperatures near 0 C 32 F make it easier for the motor parts to drop below freezing To mini...

Page 47: ...is cured dried in the pump Clean the pump change the parts if necessary Broken part s in the pump Remove check replace Frosting of the motor Defrost and lubricate using oil Outlet fluid hose is block...

Page 48: ...d Check filter and mounting Hose not correct Replace hose Head piston seals worn Check mounting and replace seals The pump operates but irregular flow Air inlet in the suction circuit Check mounting s...

Page 49: ...parts Seals incorrectly mounted or damaged Check the mounting change the seals if necessary Abnormal operating after racing or too extreme temperature Piston seals too tight damaged Check mounting red...

Page 50: ...an and in good condition to increase equipment working life Make sure that the suction strainer is clean and in good condition Regularly clean it and change it if necessary Flush the pump as often as...

Page 51: ...o provide preventive maintenance after 12 months of operation SAMES KREMLIN recommends changing the motor muffler foams every year Check The clogging of the air filter The absence of air leaks The abs...

Page 52: ...operly Every year Disassemble the fluid section fully Clean all parts Install new seals when reassembling the pump see replacement seal kit Put grease on the piston and inside the cylinder to avoid da...

Page 53: ...eventive maintenance It is recommended to schedule a routine maintenance after a set number of hours of operation This is defined by the user s maintenance department and is based on the product the w...

Page 54: ...it is imperative to follow the pressure relief procedure and the safety instructions 13 1Disassembly of the grounding cable Hold the grounding terminal with a 10 mm wrench and unscrew the lock nut A...

Page 55: ...020 55 Preliminary operations Option If the pump is fitted with an air assembly Shut off the air inlet by means of the valve Unscrew the air supply hose with an appropriate wrench blocking the air inl...

Page 56: ...0 582156110 EN indC Pump 20F50 pH docx 56 13 2 Decoupling Coupling of motor and fluid section Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools...

Page 57: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 57 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Page 58: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 58 Remove the fluid tube 47 and the nut...

Page 59: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 59 Remove and replace the seals 36 44 and 45 36 44 45...

Page 60: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 60 Unscrew the suction valve 50 with a 41 mm wrench Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 41 27 50...

Page 61: ...N indC Pump 20F50 pH docx 20 11 2020 61 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34 1...

Page 62: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 62 Unscrew and remove the 4 nuts 4 using a 17 mm socket wrench Remove the washers 5 Remove the suction flange 1 Tools needed 4 5 1 17...

Page 63: ...rew the 4 tie rods 3 using a 14 mm open end wrench Unscrew the piston 24 by positioning a 15 mm open end wrench on the flat surfaces of the piston and an11 mm open end wrench on the flat surfaces of t...

Page 64: ...pH docx 64 Unscrew the 3 SHC screws M 6 x 60 13 using a 5 mm Allen wrench Loosen the skirt 10 by holding it with a 36 mm open end wrench and loosening the intermediate piston 11 with an 11 mm open en...

Page 65: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 65 Remove the suction bearing assembly 6 bellows 8 and skirt 10 10 8 6...

Page 66: ...ce the suction bearing assembly 6 bellows 8 and skirt 10 on the intermediate piston 11 Tighten the skirt 10 by holding it with a 36 mm open end wrench and tightening the intermediate piston 11 with an...

Page 67: ...crew in the 3 M 6 x 60 13 SHC screws 13 using a 5 mm Allen wrench Screw on the piston 24 by placing a 15 mm open end wrench on the flats of the piston and an 11 mm open end wrench on the flats of the...

Page 68: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 68 Screw on the 4 tie rods 3 using a 14 mm open end wrench Place the suction flange 1 Tools needed 3 1 14...

Page 69: ...rs 5 Screw on the 4 nuts 4 using a 17 mm socket wrench Place the ball 32 on the exhaust valve seat 34 Apply adhesive Loctite 5772 to the piston thread 24 Position the exhaust valve 34 and screw it on...

Page 70: ...pH docx 70 Hold the piston with a 16 mm open end wrench and tighten the exhaust valve 34 with an 18 mm open end wrench Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm ope...

Page 71: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 71 Place the suction valve 50 on the cylinder 27 Screw on the suction valve 50 with a 41 mm open end wrench Tools needed 50 27 41...

Page 72: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 72 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Page 73: ...Pump 20F50 pH docx 20 11 2020 73 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Page 74: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 74 13 3 Changing the bellows Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools needed 41...

Page 75: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 75 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Page 76: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 76 Remove the fluid tube 47 and the nut...

Page 77: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 77 Remove and replace the seals 36 44 and 45 36 44 45...

Page 78: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 78 Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 27...

Page 79: ...N indC Pump 20F50 pH docx 20 11 2020 79 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34 1...

Page 80: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 80 Unscrew and remove the 4 nuts 4 using a 17 mm socket wrench Remove the washers 5 Remove the suction flange 1 Tools needed 4 5 1 17...

Page 81: ...rew the 4 tie rods 3 using a 14 mm open end wrench Unscrew the piston 24 by positioning a 15 mm open end wrench on the flat surfaces of the piston and an11 mm open end wrench on the flat surfaces of t...

Page 82: ...pH docx 82 Unscrew the 3 SHC screws M 6 x 60 13 using a 5 mm Allen wrench Loosen the skirt 10 by holding it with a 36 mm open end wrench and loosening the intermediate piston 11 with an 11 mm open en...

Page 83: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 83 Remove the suction bearing assembly 6 bellows 8 and skirt 10 Unscrew the 4 screws 14 using a 4 mm Allen wrench Tools needed 10 8 6 14 4...

Page 84: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 84 Remove the bellows assembly 8 bellows flange 7 and skirt 10 Remove the bellows flange 7 7 8 10 7...

Page 85: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 85 Remove the seal 12 from the suction bearing 6 with a flat screwdriver Tools needed 12 6...

Page 86: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 86 Place the seal 12 in the suction bearing housing 6 Place the bellows assembly 8 bellows flange 7 and skirt 10 in the suction bearing 6 12 6 7 8 10 6...

Page 87: ...docx 20 11 2020 87 Using a 4 mm Allen wrench screw in the 4 screws 14 one by one so that the bellows flange 7 comes to a stop Place the suction bearing 6 bellows 8 and skirt 10 on the intermediate pis...

Page 88: ...pH docx 88 Tighten the skirt 10 by holding it with a 36 mm open end wrench and tightening the intermediate piston 11 with an 11 mm open end wrench Screw in the 3 M 6 x 60 13 SHC screws 13 using a 5 mm...

Page 89: ...89 Screw on the piston 24 by placing a 15 mm open end wrench on the flats of the piston and an 11 mm open end wrench on the flats of the intermediate piston 11 Screw on the 4 tie rods 3 using a 14 mm...

Page 90: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 90 Place the suction flange 1 Place the washers 5 Screw on the 4 nuts 4 using a 17 mm socket wrench Tools needed 1 4 5 17...

Page 91: ...valve seat 34 Apply adhesive Loctite 5772 to the piston thread 24 Place the exhaust valve 34 and screw it on manually at the contact Hold the piston with a 16 mm open end wrench and tighten the exhaus...

Page 92: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 92 Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm open end wrench Tools needed 27 41...

Page 93: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 93 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Page 94: ...10 EN indC Pump 20F50 pH docx 94 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Page 95: ...10 EN indC Pump 20F50 pH docx 20 11 2020 95 13 4 Dismantling Reassembling the suction valve Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools ne...

Page 96: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 96 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Page 97: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 97 Remove the fluid tube 47 and the nut...

Page 98: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 98 Remove and replace the seals 36 44 and 45 36 44 45...

Page 99: ...suction valve 50 with a 41 mm wrench Remove the gasket 42 with a flat screwdriver Remove the locking ring 40 with a flat screwdriver Remove the ball 39 Clean the parts change the gasket 42 and reasse...

Page 100: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 100 Place the suction valve 50 on the cylinder 27 Screw on the suction valve 50 with a 41 mm open end wrench Tools needed 50 27 41...

Page 101: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 101 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Page 102: ...0 EN indC Pump 20F50 pH docx 102 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Page 103: ...0 EN indC Pump 20F50 pH docx 20 11 2020 103 13 5 Disassembly Reassembly of the exhaust valve Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools n...

Page 104: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 104 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Page 105: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 105 Remove the fluid tube 47 and the nut...

Page 106: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 106 Remove and replace the seals 36 44 and 45 36 44 45...

Page 107: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 107 Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 27...

Page 108: ...582156110 EN indC Pump 20F50 pH docx 108 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34...

Page 109: ...lace the seal 35 grease it PTFE grease and reinstall it on the exhaust valve 34 Place the ball 32 on the exhaust valve 34 Apply adhesive Loctite 5772 to the piston thread 24 Place the exhaust valve 34...

Page 110: ...H docx 110 Hold the piston with a 16 mm open end wrench and tighten the exhaust valve 34 with an 18 mm open end wrench Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm ope...

Page 111: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 111 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Page 112: ...0 EN indC Pump 20F50 pH docx 112 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Page 113: ...EN indC Pump 20F50 pH docx 20 11 2020 113 13 6 Disassembly Reassembly of the exhaust flange Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools n...

Page 114: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 114 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Page 115: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 115 Remove the fluid tube 47 and the nut...

Page 116: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 116 Remove and replace the seals 36 44 and 45 36 44 45...

Page 117: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 117 Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 27...

Page 118: ...582156110 EN indC Pump 20F50 pH docx 118 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34...

Page 119: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 119 Unscrew and remove the 4 nuts 4 using a 17 mm socket wrench Remove the washers 5 Remove the suction flange 1 Tools needed 4 5 1 17...

Page 120: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 120 Remove the 4 screws 9 with a 6 mm Allen wrench Remove the exhaust flange 25 Remove the GT seal 43 manually Tools needed 9 25 43 6...

Page 121: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 121 Remove the seal 12 with a flat screwdriver Clean the parts Change and grease the seal 12 Tools needed 12 Isoflex grease...

Page 122: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 122 Change the GT seal 43 Tighten the 4 screws 9 with a 6 mm Allen wrench Mount the exhaust flange 25 on the suction flange 1 Tools needed 25 43 9 6...

Page 123: ...y on the 4 tie rods 3 Place the washers 5 Screw on the 4 nuts 4 using a 17 mm socket wrench Place the ball 32 on the exhaust valve seat 34 Apply adhesive Loctite 5772 to the piston thread 24 Place the...

Page 124: ...H docx 124 Hold the piston with a 16 mm open end wrench and tighten the exhaust valve 34 with an 18 mm open end wrench Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm ope...

Page 125: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 125 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Page 126: ...0 EN indC Pump 20F50 pH docx 126 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Page 127: ...10 EN indC Pump 20F50 pH docx 20 11 2020 127 13 7 Disassembly Reassembly of the motor Unscrew the 2 screws 33 using a 5 mm Allen wrench Remove the motor cover 32 Remove the muffler 27 Tools needed 33...

Page 128: ...indC Pump 20F50 pH docx 128 Unscrew the screw 7 from the interface plate 6 using a 13 mm open end wrench and the screw 8 using a 6 mm Allen wrench Unscrew the 2 screws 10 using 6 mm Allen wrench Tool...

Page 129: ...56110 EN indC Pump 20F50 pH docx 20 11 2020 129 Unscrew the 3 nuts 24 of the tie rods 22 with a 17 mm open end wrench and remove the 3 washers 23 Remove the retaining washer 26 Tools needed 23 24 26 1...

Page 130: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 130 Manually lift the upper flange 2 Hold the rod driving 15 with pliers and unscrew the control fork 13 manually 2 13 15...

Page 131: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 131 Remove the cylinder seal 41 with a flat screwdriver Manually remove the investment ring 40 Tools needed 41 40...

Page 132: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 132 Manually remove the piston assembly 43 piston rod 17 against nut 21 rod driving 15 and piston nut 42 Unscrew the 3 tie rods 22 43 22 17 21 15...

Page 133: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 133 Manually remove the tube 20 Remove the 2 piston seals 19 with a flat screwdriver Tools needed 20 19...

Page 134: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 134 Remove the cylinder seal 41 with a flat screwdriver Tools needed 41...

Page 135: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 135 Grease the seal housing 41 of the lower flange 3 Insert the cylinder gasket 41 into its lower flange seat 3 Tools needed 3 41 Isoflex grease 41...

Page 136: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 136 Grease the seal 41 Grease the 2 seals housings of tube 20 Tools needed 41 19 Isoflex grease 20...

Page 137: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 137 Insert the 2 piston seals 19 into their housings in the tube 20 Grease the 2 seals 19 of the tube 20 Tools needed 19 19 19 Isoflex grease 20 20...

Page 138: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 138 Manually insert the tube 20 on the lower flange 3 Screw the 3 tie rods 22 on the lower flange 3 with a wrench 20 22 3 3...

Page 139: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 139 Grease the inside of the cylinder 40 Grease the piston 43 Tools needed 40 43 Isoflex grease...

Page 140: ...sert the piston assembly 43 piston rod 17 against nut 21 driving rod 15 and piston nut 42 into the cylinder 40 Manually insert the cylinder assembly 40 piston 43 piston rod 17 against nut 21 driving r...

Page 141: ...EN indC Pump 20F50 pH docx 20 11 2020 141 Grease the place of the tube on the upper flange 2 and the position of the cylinder seal 41 Insert the seal 41 on the upper flange 2 Tools needed 2 2 41 Isofl...

Page 142: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 142 Grease the seal 41 Apply adhesive Loctite 5772 to the threads of the control fork 13 Tools needed 2 13 Isoflex grease Loctite 5772...

Page 143: ...indC Pump 20F50 pH docx 20 11 2020 143 Insert the control fork 13 on the driving rod 15 Hold the driving rod 15 with pliers and screw on the control fork 13 by hand until it touches the control rod 13...

Page 144: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 144 Tighten the lower lock nut 21 with a 16 mm open end wrench Place the retaining washer 26 on the upper flange 2 Tools needed 21 2 16 26...

Page 145: ...20 145 Insert the 3 washers 23 on the tie rods 22 and screw on the 3 nuts 24 with a 17 mm open end wrench Position the reversing block 9a 9b on the upper flange 2 Tighten the 2 screws 10 with a 6 mm A...

Page 146: ...ocx 146 Grease the rod of the control fork 13 as well as the rod of the reversing block 9a 9b Place the interface plate 6 Screw in the screw 7 with a 13 mm open end wrench and screw 8 with a 6 mm Alle...

Page 147: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 147 Place the muffler 27 Place the cover 32 27 32...

Page 148: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 148 Tighten the 2 screws 33 with a 5 mm Allen wrench Tools needed 33 5...

Page 149: ...Reassembly of air supply assembly Disconnect the hose 19 between connectors 11 and 18 Unscrew the 2 screws 9 and the 2 nuts 16 using 2 flat 13 mm wrenches Remove the 2 washers 14 the 2 screws 9 the 2...

Page 150: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 150 Place the air supply assembly 10 on the interface plate 6 Place the 2 washers 14 the 2 screws 9 the 2 washers 15 and the 2 nuts 16 9 14 15 16 6 10...

Page 151: ...110 EN indC Pump 20F50 pH docx 20 11 2020 151 Tighten the 2 screws 9 and the 2 nuts 16 with 2 13 mm open end wrenches Connect the hose 19 between connectors 11 and 18 Tools needed 13 x2 9 14 15 16 11...

Page 152: ...20 582156110 EN indC Pump 20F50 pH docx 152 14 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures 14 1 Wall mounted pump model...

Page 153: ...1 4 151 775 010 Mounting assembly 1 6 051 770 101 Plate 1 7 933 011 279 Screw H 8 x 20 1 8 933 151 147 Screw SHC M 8 x 10 1 9 NS Screw HM 8 x 25 2 14 88 664 Washer W8 x 1 2 15 963 040 019 Washer MN 8...

Page 154: ...rew SHC M 8 x 10 1 9 NS Screw HM 8 x 25 2 14 88 664 Washer W8 x 1 2 15 963 040 019 Washer MN 8 x 1 2 16 953 010 019 Nut HM 8 x 1 2 10 151 796 130 Air supply assembly 1 11 905 150 012 Elbow M 1 4 BSP T...

Page 155: ...0 pH docx 20 11 2020 155 Options Ind Part numbers Description Qty 149 596 150 Suction rod 25 Length 600 mm 1 149 596 160 Suction rod 25 for drum 200L Length 1m 1 149 596 152 Strainer 25 1 049 596 000...

Page 156: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 156 14 2 Motor model 500 4 stroke 100 Motor part number 146 260 000...

Page 157: ...inkage female 1 13 044 570 900 Control fork assembly 1 14 902 202 002 Retaining ring 1 15 046 180 003 Rod driving 1 16 046 144 907 Nut 1 17 146 180 007 Piston rod 1 18 046 180 010 Seal ring 1 19 129 4...

Page 158: ...g block 1 146 260 995 Servicing kit ind 4 43 package of seals of the air motor ind 2 4 7 8 13 of the reversing block 1 Preceding the index number denotes a suggested spare parts N S Denotes parts are...

Page 159: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 159 14 3 Reversing block Reversing block part number NS Right reversing block with two bearings part number 144 630 720...

Page 160: ...922 Ring R 10 x 10 3 13 144 579 911 Pin package of 10 pins 1 stop ind 11 1 14 144 579 910 Ring R 6a x 10 1 15 NS Seal cover 1 16 144 630 415 Cover 1 17 933 151 277 Screw SHC M 6x20 x 1 4 18 906 333 10...

Page 161: ...Stop glued on body ind 1a 1 NS Ball bearing 1 For 144 630 720 Ind Part numbers Description Qty 144 630 715 Block assembly reversing 1 1b NS Body 1 3 NS Pin 4 x 8 1 NS Stop glued on body ind 1b 1 NS Ba...

Page 162: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 162 14 4 Fluid section model F50 pH Fluid section part number NS...

Page 163: ...10 x 1 4 5 963 040 021 Washer MU 10 x 1 4 6 044 970 445 Suction bearing 1 7 044 970 046 Flange bellows 1 8 044 970 055 Bellows 1 9 933 151 526 Screw SHC M 8 x 45 x 1 4 10 044 970 047 Skirt 1 11 044 97...

Page 164: ...202 Exhaust flange 1 26 044 950 203 Flange GT seal 1 27 044 950 002 Cylinder 1 32 NS Ball ceramics 9 525 1 33 144 951 007 Wetting cup 1 34 144 951 215 Exhaust valve assembly 1 NS Exhaust seat support...

Page 165: ...4 951 230 Suction valve assembly 1 50 NS Suction valve assembly 1 38 NS Suction valve 1 39 907 414 703 Ball ceramics 16 1 40 044 550 029 Rush 1 41 NS Seat carbide 1 42 050 040 318 O Ring PTFE 1 Preced...

Page 166: ...ription Qty 43 909 150 244 Piston seal GT 1 44 129 489 902 O Ring PTFE x 10 1 45 150 040 321 O Ring PTFE x 10 1 46 NS Plug M 1 2 G 1 47 044 950 271 Fluid tube with screws SHC M 6 x 16 x 4 1 48 044 950...

Page 167: ...rvicing kit 144 951 095 Ind Part numbers Description Qty 144 951 095 Servicing kit 1 34 144 951 215 Exhaust valve assembly 1 37 144 951 230 Suction valve assembly 1 144 951 090 Package of seals 1 Prec...

Page 168: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 168 Package of seals 144 951 090...

Page 169: ...all ceramics 9 525 1 35 909 150 245 Rod seal GT 1 36 144 970 106 Seal x 10 1 39 907 414 703 Ball ceramics 16 1 40 044 550 029 Rush 1 42 050 040 318 O Ring PTFE 1 43 909 150 244 Piston seal GT 1 44 129...

Page 170: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 170 14 5 Air supply assembly Air supply assembly part number 151 796 130...

Page 171: ...hosphorus knob 1 8 910 011 402 Gauge 0 10 bar 0 145 psi 1 9 016 380 500 Air regulator 1 4 3 5 bar 50 76 psi black knob 1 10 910 011 404 Gauge 0 4 bar 0 58 psi 1 11 906 333 102 Plug 8 x 13 x 1 2 12 552...

Page 172: ...Pressure Standard mounting Phosphorus Black 3 5 bar 51 psi 016 380 500 5 5 bar 80 psi 016 370 500 Attention Fit air regulator as shown bellow in the direction of the arrow engraved on the body 1 Air...

Page 173: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 173...

Page 174: ...1 8 016 180 005 Spring support 1 9 016 180 100 Hat 1 11 050 312 302 Spring valve 1 12 016 180 006 Plug 1 13 933 151 275 Screw 5 x 20 x 1 4 Specific parts For P 3 5 bar 51 psi Ind Part numbers Descrip...

Page 175: ...cription Qty 016 180 010 Support regulator 1 144 910 129 Package of screws screws nuts and washers 1 906 333 102 Plug 1 4 910 011 404 Gauge 0 4 bar 0 58 psi with bottom inlet 910 011 402 Gauge 0 10 ba...

Page 176: ...er part number NS Ind Part numbers Description Qty 1 055 580 201 Base 3 8 1 2 055 580 202 Bowl 1 3 055 280 002 Nut 1 4 055 190 007 Stop ring 1 5 055 190 005 Spring 1 6 150 040 327 Seal x 5 1 7 000 161...

Page 177: ...n n 4 99 1 7 000 161 106 Screen n 6 168 1 000 161 108 Screen n 8 210 1 000 161 112 Screen n 12 280 1 000 161 115 Screen n 15 360 1 000 161 020 Screen n 20 510 1 000 161 030 Screen n 30 750 1 100 161 1...

Page 178: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 178 Ind Part number Description Qty 155 190 105 Mounting bracket with screws washers and nuts 1...

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