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UAIS DEBEG 3400, Electronics Unit

ED3047G142 / 08 (2004-06)

Technical Manual

6  Repair/Maintenance

6.4  Opening the Housing

t_ue_e07.fm / 21.06.04

63

6.4

Opening the Housing

Fig. 6-9

Opening of the Electronics Unit housing

Undo the four screws in the cover. The screws cannot be removed. Disconnect the grounding cable from
the cover.

To close the housing, proceed in the reverse order.

6.5

Fuses

Electronics Unit

The Electronics Unit contains no fuses.

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Summary of Contents for UAIS DEBEG 3400

Page 1: ...Technical Manual Universal Automatic Identification System UAIS DEBEG 3400 Electronics Unit Item No ED3047G142 Revision 08 2004 06 Order No 300005520...

Page 2: ...signs It must not be reproduced or used otherwise or made available to any third party without our prior permission in writing Alterations due to technical progress are reserved SAM Electronics GmbH D...

Page 3: ...llation Recommendations 23 3 1 General Recommendations 23 3 1 1 Cables 23 3 1 1 1 Maximum Cable Length 24 3 1 1 2 Cable Sets 25 3 1 2 Electronics Units 25 3 1 3 Antennas 26 3 2 Specific Recommendation...

Page 4: ...NACOS xx 3 Systems 50 5 3 4 Configuration with Radar 9xxx 50 5 4 Testing 50 6 Repair Maintenance 51 6 1 Trouble Shooting 51 6 1 1 Hints 51 6 1 2 Trouble Shooting for UAIS DEBEG 3400 connected to a RA...

Page 5: ...2 Performance 71 7 2 1 Performance Data of the Electronics Unit 71 7 2 2 Performance Data of the VHF Antenna CLX 2 1 150 170 MHz 72 7 2 3 Performance Data of the GPS Antenna 73 7 3 Dimensions and Weig...

Page 6: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual List of Contents t_ue_eIV fm 21 06 04 6...

Page 7: ...IS TxD 55 Fig 6 6 Suggestion for an update cable 59 Fig 6 8 Service Interface 60 Fig 6 9 Opening of the Electronics Unit housing 63 Fig 6 10 Exchange of the Electronics Module 64 Fig 6 11 Position of...

Page 8: ...le Diagram 1 1 Antenna cables longer than 40 m 98 Fig 10 1 UAIS DEBEG 3400 Electronics Unit NG3030G010MB current version of the housing 100 Fig 10 2 UAIS DEBEG 3400 Electronics Unit NG3030G010MB forme...

Page 9: ...splay and Control Unit DEBEG 3401 DSC Digital Selective Call E ECDIS Electronic Chart Display and Information System H HDG Heading L LR Long Range M MAC Medium Access Control MKD Minimum Keyboard and...

Page 10: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual List of Abbreviations t_ue_eak fm 21 06 04 10...

Page 11: ...ng damage is expressly ruled out regardless of whether the damage is of a direct or indirect nature Unusual shipbuilding shapes additions or superstructures as well as environmental influences can imp...

Page 12: ...y a qualified technician The mains must be switched off e g by means of a common isolating switch or a circuit breaker in the ship s supply or the mains cable must be disconnected until setting to wor...

Page 13: ...is equipped with a 12 channel GPS receiver and provides position data according to IEC 61162 Edition 2 so that it is suitable for the use as a position sensor In areas where the VTS stations provide...

Page 14: ...gyro is avail able an analog gyro AC gyro or DC stepper can be connected by means of the DEBEG 4901 Gyro Converter Unit VS3037G010 See the Technical Manual of the Gyro Converter Unit for further info...

Page 15: ...Interconnection Box with Analog Interface VHF Antenna VHF Antenna Ship s sensor data Ship s sensor data Ship s sensor data Ship s sensor data Gyro HDT ROT Speedlog bottom track VBW Position Sensor GLL...

Page 16: ...Box Interconnection Box with Analog Interface Interconnection Box with Analog Interface VHF Antenna VHF Antenna CHARTPILOT 9320 30 CHARTPILOT 9320 30 RADARPILOT CHARTRADAR MULTIPILOT 1000 RADARPILOT C...

Page 17: ...ms GLL VTG HDT ROT VBW if bottom track log is available Extensions Further DCUs VHF Antenna VHF Antenna CHARTPILOT 93xx 2 CHARTPILOT 93xx 2 Ethernet LAN Ethernet LAN Ship s sensor data Ship s sensor d...

Page 18: ...e the output interfaces of the Ship s Interface must be configured as follows Select IEC 61162 1 edition 2 2000 NMEA 2 3 as driver Set a repetition interval of 1 s for the following telegrams GLL VTG...

Page 19: ...faces of the Ship s Interface must be configured as follows Select IEC 61162 1 edition 2 2000 NMEA 2 3 as driver Set a repetition interval of 1 s for the following telegrams GLL VTG HDT ROT VBW if bot...

Page 20: ...m Ship s Interface the output interfaces of the Ship s Interface must be configured as follows Select IEC 61162 1 edition 2 2000 NMEA 2 3 as driver Set a repetition interval of 1 s for the following t...

Page 21: ...nit The aluminium housing contains a single Electronics Unit which consists of the controller the interfaces the VHF transmitter receiver and the GPS receiver The former version of the housing has fiv...

Page 22: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 2 Overview 2 9 DEBEG 3400 Electronics Unit t_ue_e02 fm 21 06 04 22...

Page 23: ...they are either fixed to the unit or can be seen from the outline drawings BZ or MB All cables should be kept as short as possible especially coaxial cables to minimize attenuation of the signal All...

Page 24: ...2 50 is 80 m See Section 9 Cabli ng Document s Coaxial Cable for the GPS Antenna The length of this cable is defined by the cable sets Prefabricated cables with a length of 20 30 or 40 m can be delive...

Page 25: ...installation of the unit in a confined cabinet Furthermore the distance from the ceiling and the floor or from a unit situated underneath must be at least 300 mm For service purposes a power socket A...

Page 26: ...rews are tightened because such twisting would impair mechanical functions Any unevenness should be compensated for by means of spacing washers The grounding screws of the units must be connected to t...

Page 27: ...is document 3 2 2 Recommendations Concerning the Installation of the Electronics Unit The Electronics Unit should be mounted on a vertical bulkhead A distance of at least 300 mm from other devices mus...

Page 28: ...objective for the VHF antenna is that it should see the horizon freely through 360 The VHF antenna should be installed safely away from interfering high power energy sources such as the radar scanner...

Page 29: ...ll diameter obstructions such as masts and booms do not seriously degrade signal reception but such objects should not eclipse more than a few degrees of any given bearing Locate the antenna at least...

Page 30: ...is required The AIS requires status information to check the data integrity All NMEA versions lower than 2 01 are not allowed for the use with AIS To verify that the NMEA version is 2 01 or higher ch...

Page 31: ...erformed The software version must be 096 or higher Older versions do not comply to IEC 61162 1 edition 2 2000 NMEA 2 3 In these versions source and status of the position data is not indicated Such v...

Page 32: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 3 Installation Recommendations 3 2 Specific Recommendations t_ue_e03 fm 21 06 04 32...

Page 33: ...ship s data the ship s sensor data and the position data from external or internal GPS receiver are transmitted via VHF In the opposite direction the corresponding data of other ships equipped with AI...

Page 34: ...er has a limited range By means of the connection of a long range commu nication system such as a satellite communication system to the long range port this limitation can be eliminated In this way th...

Page 35: ...e network is a 10 Mbit network The BNC T plugs must be connected directly into the Ethernet Module It is not admissible to connect the T plug and the network adapter by means of a coaxial cable Proper...

Page 36: ...ripheral Components Motherboard pcb Processors for the digital signal processing 3 interfaces IEC 61162 1 2 for ship s sensor data input Long range port IEC 61162 2 Primary display port IEC 61162 2 an...

Page 37: ...VDM messages received by VHF and VDO messages sent by VHF The static ship s data such as ship s name callsign and destination are input by means of the VSD and SSD messages See IEC 61993 2 for valid...

Page 38: ...is required In addition the optional checksum is required AIS requires status information to check the data integrity All NMEA versions below 2 01 are not allowed for the use with AIS Data Telegrams...

Page 39: ...x data GLL Geographic position latitude longitude RMC Recommended minimum specific GNSS data Speed over Ground SOG VBW Dual ground water speed VTG Course over ground and ground speed RMC Recommended m...

Page 40: ...ernal AIS position sensor relative to the ship s system position AISPOF AIS offset relative to system position Any telegram which is sent by long range function must be acknowledged by means of AISLRA...

Page 41: ...gation Type of request Geographic area request AIS unit request LRI Long range interrogation Long range function identification Requester MMSI and Name Request for Ship s name call sign IMO number Dat...

Page 42: ...e g WG84 DTM Datum reference Global positioning system GPS fix data UTC hhmmss ss Latitude N S data and N or S or empty fields Longitude E W data and E or W or empty fields GPS quality 0 fix not avail...

Page 43: ...reference station x x data or empty field GNS Global positioning system Recommended minimum specific GNSS data UTC hhmmss ss Status V or A Latitude N S IIII II a Longitude E W YYYYY YY a Speed over g...

Page 44: ...The interfaces comply with IEC 61162 1 2000 2nd Edition and IEC 61162 2 1998 The designation in this manual corresponds to the designation Line A of IEC 61162 1 2 The designation in this manual corres...

Page 45: ...6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 2 3 4 J1 AIS Electronics Unit Gyro Interface 9401 DCU 3401 Pilot Plug 24 V 0 V BN GY PK WH WH GN GN YE YE BN GY PK S3 24 V 0 V Alarm brea...

Page 46: ...nna with 50 impedance For the technical data see Section 7 for installation instructions see Section 3 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 2 3 4 AIS Electronics Unit DCU...

Page 47: ...ent front view pins A Pilot Plug Connector can be ordered with the order No 390000847 For passages of the Panama Channel a 125 V AC supply NEMA 5 15 must be available for the pilot For ships with 230...

Page 48: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 4 Functional Description 4 3 Description of the Components t_ue_e04 fm 21 06 04 48...

Page 49: ...pdate see Section 6 3 on page 57 5 3 Configuration No adjustments have to be performed on the antennas These components are ready for use The AIS Electronics Unit must be parameterized via a connected...

Page 50: ...ion in detail see the Service Manual of the Radar 9xxx Electronics Unit 5 4 Testing The Electronics Unit has neither operating elements nor a display Correct functioning cannot be made visible directl...

Page 51: ...tly the same way Exceptions are explained in this manual 6 1 Trouble Shooting 6 1 1 Hints In the case of problems during setting to work the cabling should be checked again All components must be supp...

Page 52: ...the Technical Manual of the RADARPILOT 1000 for further information If the system fault message is still existing the communication on the Primary Display Port must be checked Proceed as follows Test...

Page 53: ...munication on the interface the Analog Interface is defective or has a wrong software version The software version must be F or newer To check the software version use the Telemonitoring Data menu of...

Page 54: ...ollows Path Configure Radar Indicator Indicator x Serial Interfaces Serial I O x Parameters Driver set to NMEA183 IEC 61162 1 2 Baud Rate set to 38400 Wind set to Connected if the interface has been u...

Page 55: ...DM 1 1 B 1000O B038H L vBOL Cr39V08Bg 0 65 AIVDO 1 1 139K6D7037H L FBOL kr39 0000 0 52 AIVDO 1 1 139K6D7037H L LBOL9kr39b0000 0 5A AIVDO 1 1 B 139K6D7037H L LBOL9kr39b0D01 0 6D AIVDO 1 1 139K6D7037H L...

Page 56: ...the Technical Manual of the RADARPILOT 1000 for further information 3 Check the software version of the Analog Interface The software version must be F or newer To check the software version use the...

Page 57: ...AIS system can be downloaded from the internet It is also possible to order update kits and update CDs Preconditions Internet Explorer 5 5 with Virtual Machine or newer Cookies must be accepted To gai...

Page 58: ...BEG 3400 with RADAR 9x00 and MULTIPILOT 910x Radar Mode Press the Menu button Select Utilities Self Check Version Use the CANCEL MORE button to toggle through the pages until the AIS page is reached U...

Page 59: ...Suggestion for an update cable PC COM port Sub D 9p female Electronics Unit service interface Signal Pin Pin Signal RxD 2 1 TxD GND 5 2 GND TxD 3 3 RxD RTS 7 4 CTS CTS 8 5 RTS Fig 6 5 Premanufactured...

Page 60: ...6 8 Service Interface 6 3 4 Software Update by means of a Laptop 1 Disconnect the Electronics Unit from the power supply for about 5 s 2 Connect the power supply and wait about 2 minutes until the Ele...

Page 61: ...start the software Type aisupdate exe on the command line to start the program Windows Explorer Open the Windows Explorer and select the drive with the update directory Select the following path by c...

Page 62: ...d on the Flash ROM If the power supply was interrupted during the update process it may occur in seldom cases that the electronics unit is not restarting again In this case it may necessary to exchang...

Page 63: ...06 04 63 6 4 Opening the Housing Fig 6 9 Opening of the Electronics Unit housing Undo the four screws in the cover The screws cannot be removed Disconnect the grounding cable from the cover To close t...

Page 64: ...t them 5 Unscrew the screws of the mounting plate Fig 6 10 Exchange of the Electronics Module 6 Former version of the housing lift the Module carefully out of the housing Current version of the housin...

Page 65: ...to the air flow 3 Check the correct functioning of the fan and close the housing 6 6 3 Internal Fan For Ser No 0019230001 to 0019233000 the old fan should be exchanged in all cases For all other Ser...

Page 66: ...66 4 Remove four screws on top of the frame s side wall with the fan 5 Cant the sidewall to the outside Remove the three screws of the fan and disconnect the connector to exchange it z_ue_033jpg z_ue_...

Page 67: ...ogether during mounting the upper pcb 7 Verify the function of the fan after power on 8 Put the enclosed label outside on the housing on a good visible position Fill in date and time 9 Verify the prop...

Page 68: ...ise is indicating damaged bearings Fig 6 11 Position of the fan Housing Fan If the housing has a fan current version of the housing it is recommended to check the fan and to exchange the filter pad ev...

Page 69: ...are part and new versions of components are added to this manual as soon as possible Description Order Number VHF Antenna CXL 2 1 M TNC 271259204 GPS Antenna 1330 FP 271257889 Set of antenna cables in...

Page 70: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 6 Repair Maintenance 6 8 Spare Parts t_ue_e07 fm 21 06 04 70...

Page 71: ...of the UAIS DEBEG 3400 comply with IEC 61162 1 2000 2nd Edition and IEC 61162 2 1998 7 2 Performance 7 2 1 Performance Data of the Electronics Unit General Housing Rev B IP66 Rev C IP22 Operating temp...

Page 72: ...enna type coaxial broad band Frequency 150 170 MHz Impedance Nom 50 Polarization Vertical Gain 2 dBi 0 dBd Bandwith 20 MHz SWR 1 5 Max power 150 W Connector TNC female Wind load 21 8 at 150 km h Mater...

Page 73: ...ain 4 5 dBiC nom Low Noise Amplifier Frequency 1575 42 10 MHz GPS L1 Impedance 50 Nominal output VSWR 2 0 1 Max gain 26 5 3 dB DC voltage supply 5 26 VDC through connector DC current consumption 25 mA...

Page 74: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 7 Technical Data 7 4 Compass Safe Distances t_ue_e08 fm 21 06 04 74...

Page 75: ...n The Electronics Unit continues operation Remedy Check of the antenna and the antenna cabling 75 cable instead of 50 cable 003 AIS Rx channel 1 malfunction Rx channel 1 malfunction AIS RX CH1 FAULT G...

Page 76: ...Cause Source No data from external sensor and from internal position sensor Reaction The Electronics Unit continues operation Remedy The telegrams VBW VTG RMC can not be received Check the sensor and...

Page 77: ...ues operation without internal GPS data and without direct GPS time synchroni zation Remedy The Electronics Unit must be exchanged 100 0100 Generated by DCU Internal Test Error RAM Check 101 0101 Gene...

Page 78: ...ee the Operating Instructions 203 Long range interrogation Generated by DCU See the Operating Instructions 0204 AIS offline AIS offline AIS OFFLINE Generated by AIS Electronics Unit Cause Source No co...

Page 79: ...tinues operation Remedy The transmitter must be switched on see the Operating Instructions of the DCU or the MMSI number must be configured If it has not been configured before hand it is set to 0 and...

Page 80: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 8 Fault Code List t_ue_e09 fm 21 06 04 80...

Page 81: ...ans of separate flexible cables to the main structure of the housing It is important to connect this ground cable after parts have been dismounted or exchanged Title Page C a bl e D i a gram 1 6 co nn...

Page 82: ...DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 82 Fig 9 1 Cable Diagram 1 6 connection to DCU DEBEG 3401 via Primary Display Port z_ue_501...

Page 83: ...3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 83 Fig 9 2 Cable Diagram 2 6 connection to RADARPILOT 1000 NACOS xx 4 via Primary Display Port z_...

Page 84: ...3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 84 Fig 9 3 Cable Diagram 3 6 connection to CHARTPILOT NACOS xx4 RADAR MULTIPILOT 1000 via LAN z_u...

Page 85: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 85 Fig 9 4 Cable Diagram 4 6 connection to CHARTPILOT stand alone z_ue_504 pdf...

Page 86: ...3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 86 Fig 9 5 Cable Diagram 5 6 connection to Radar 9xxx via Radar 9xxx AIS Interface NACOS xx 3 z_u...

Page 87: ...BEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 87 Fig 9 6 Cable Diagram 6 6 connection to DCU DEBEG 3401 and Gyro Converter DEBEG 4901 z_ue_5...

Page 88: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 88 Fig 9 7 Connection Diagram 1 10 connection to DCU DEGEG 3401 z_ue_507 pdf...

Page 89: ...3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 89 Fig 9 8 Connection Diagram 2 10 DCU connectors alarm input Primary Display Port power supply z_...

Page 90: ...0 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 90 Fig 9 9 Connection Diagram 3 10 connection to NACOS xx 4 RADAR MULTIPILOT 1000 via Prim Displ Port...

Page 91: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 91 Fig 9 10 Connection Diagram 4 10 terminals at the Analog Interface z_ue_510 pdf...

Page 92: ...3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 92 Fig 9 11 Connection Diagram 5 10 connection to CHARTPILOT NACOS RADAR MULTIPILOT 1000 via LAN z...

Page 93: ...S DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 93 Fig 9 12 Connection Diagram 6 10 connection to CHARTPILOT stand alone systems z_ue_512...

Page 94: ...00 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 94 Fig 9 13 Connection Diagram 7 10 connection to Radar 9xxx via Radar 9xxx AIS Interface NACOS xx 3...

Page 95: ...DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 95 Fig 9 14 Connection Diagram 8 10 terminals at the Gyro Converter Unit DEBEG 4901 z_ue_514...

Page 96: ...00 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 96 Fig 9 15 Connection Diagram 9 10 connection to DCU DEBEG 3401 and Gyro Converter Unit DEBEG 4901...

Page 97: ...IS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 97 Fig 9 16 Connection Diagram 10 10 terminals of the Radar 9xxx AIS Interface z_ue_516 p...

Page 98: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 9 Cabling Documents t_ue_e11 fm 21 06 04 98 Fig 9 17 Cable Diagram 1 1 Antenna cables longer than 40 m z_ue_517 pdf...

Page 99: ...Title Page UA I S D E B E G 3 40 0 E l e ct r o n i c s U ni t N G 3 0 3 0 G 0 10M B cur r en t ver sio n o f th e h ou sing 100 UA I S D E B E G 3 40 0 E l e ct r o n i c s U ni t N G 3 0 3 0 G 0 10M...

Page 100: ...EG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 10 Outline Drawings t_ue_e12 fm 21 06 04 100 Fig 10 1 UAIS DEBEG 3400 Electronics Unit NG3030G010MB current version of the housing z_ue_...

Page 101: ...Electronics Unit ED3047G142 08 2004 06 Technical Manual 10 Outline Drawings t_ue_e12 fm 21 06 04 101 Fig 10 2 UAIS DEBEG 3400 Electronics Unit NG3030G010MB former version of the housing SAM Electroni...

Page 102: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 10 Outline Drawings t_ue_e12 fm 21 06 04 102 Fig 10 3 AIS GPS antenna 1 2 All dimensions are indicated as inches z_ue_402 pdf...

Page 103: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 10 Outline Drawings t_ue_e12 fm 21 06 04 103 Fig 10 4 AIS GPS antenna 2 2 z_ue_403 pdf...

Page 104: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual 10 Outline Drawings t_ue_e12 fm 21 06 04 104 Fig 10 5 AIS VHF antenna z_ue_404 pdf...

Page 105: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual Notes t_ue_eno fm 21 06 04 105 Notes Space for your notes...

Page 106: ...UAIS DEBEG 3400 Electronics Unit ED3047G142 08 2004 06 Technical Manual Notes t_ue_eno fm 21 06 04 106...

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