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• If the propeller hits somethingwhile    
  the engine is in operation, immediately     
  stop the engine and check for damage.
• Start the engine on a flat surface free    
  of stones or other debris.
• When mixing fuel, or operating the    
  engine, do so in a well-ventilated  

 

  area.

Engine Mounting and 

Muffler Attachment 

Notes

 

Mount the engine on aircraft grade 
plywood with more than 10mm of 
thickness or to a mount of equivalent 
strength, and firmly fixed, with 4 bolts. 
We highly recommend the use of the 
Saito motor mount (SAI3695) to mount 
this engine to a model aircraft.

Note:

 Be sure to use flat washers or a 

metal plate on the reverse side of the 

mount to prevent the bolts from 
sinking into the plywood. Before 
flying the airplane, be sure to check 
for loose bolts.

Note:

 Since this engine is equipped 

with a floatless carburetor with a 
diaphragm pump, the direction of the 
cylinder and the position of the fuel 
tank can be upright or inverted.

When you attach the muffler, use a 
drop of oil on the threads to ease the 
assembly. Screw the exhaust manifold 
into the engine exhaust port and the 
muffler as far as the thread will allow 
(see above drawing). Notice the use 
of the two wrenches used in tightening 
the two nuts on the muffler/manifold 
connection. Use of Locktite is 
recommended.

Remember to ensure cooling air passes 
by the engine and muffler in a cowled 
environment.

Figure 1

T h R O T T l E   l I N k A g E   A N D   P R O P E l l E R

 3

E N g I N E   M O U N T I N g   A N D   M U F F l E R   A T T A C h M E N T  

 

Throttle Linkage

Carefully attach the throttle linkage 
to the engine using the included ball 
link on the carburetor throttle arm. 
Make sure the linkage is free to operate 
from low throttle to high throttle and 
confirm that the low throttle setting on 
the transmitter closes the carburetor 
throttle barrel to the low idle position. 
Adjust the length of the pushrod until 
full throttle opens the carburetor 
throttle barrel to the fully open 
position, while low throttle, low trim 
completely closes the throttle barrel.

Propeller

Recommended Propeller Sizes:

The recommended propeller sizes 
are shown in the table below. The use 
of a carbon fiber propeller is highly 
recommended. Remember that the use 
of a large propeller will require care 
in balancing it. Vibration will reduce 
performance and can result in damage 
to the engine and airframe.

Benchmark propeller used was an APC 
18x6W propeller @ 8,300 rpm.
For break in, Saito recommends the 
use of an 18x8 or 19x8 carbon fiber 
propeller for initial break-in and 
approximately 20 subsequent flights.

The engine produces the maximum 
output when the engine is running 
at about 8,300 rpm.  We would 
recommend using a propeller which 
makes the engine run at approximately 
7,000 – 9,000 rpm while the airplane 
in flight. 

Propeller and Fuel 

Consumption

In order to decrease fuel consumption 
and prolong the life of the engine, 
a propeller should be selected that 
maximizes rpm's when the throttle is 
fully open, and an airframe that will  
perform flights at about 90% of the 
propeller output. If the load is large, 
(the diameter & pitch of the propeller is 
large) the air-fuel mixture will have to 
be rich. If the load is small, the rpm’s 
will be high, but the fuel consumption 
is lowered because the high-speed 
needle valve is closed or leaned out 
more.

Diameter x Pitch (inches)

17x 10-13"

18x 8-10"

19 x 8-10"

20 x 8"

Summary of Contents for FG-36

Page 1: ...2007 Warning Do not modify any parts of the engine This engine is designed for use with radio control model aircraft In case of modifications by the customer Horizon Hobby Inc shall not bear any respo...

Page 2: ...eatures of the FG 36 Gasoline 4 Stroke Engine Fuel efficient Fuel cost is low Aircraft stays relatively clean during operation Safety Precautions This manual describes the engine and its general opera...

Page 3: ...ball link on the carburetor throttle arm Make sure the linkage is free to operate from low throttle to high throttle and confirm that the low throttle setting on the transmitter closes the carburetor...

Page 4: ...rculation through the cowling is provided As a basic reference the outlet area should be 3 to 5 times the area of the inlet area to provide adequate cooling Ignition System The Saito FG 36 comes with...

Page 5: ...tion on and set the throttle to a slightly high idle speed We highly recommend the use of an electric starter to start the FG 36 Be sure to have a helper hold the model securely Figure 5 S T A R T I N...

Page 6: ...gine and test acceleration again If the problem persists adjust the carburetor Open the low speed needle by 5 minutes and retest If acceleration is smooth open the needle by another 3 to 5 minutes Thi...

Page 7: ...e barrel at the fully closed position before making any adjustments N O R M A L O P E R A T I O N A N D M A I N T E N A N C E 11 10 A D J U S T M E N T O F T H E C A R B U R E T O R General Operating...

Page 8: ...rade performance In particular a large gap aggravates abrasion of the tappet and the cam and also increases the unusual sound Tappet Adjustment Adjust between 0 03 0 10mm 002 004 Gauge 0 1mm Max Screw...

Page 9: ...12 14 C A R B U R E T O R M A I N T E N E N C E D I M E N S I O N S A N D S P E C I F I C A T I O N S 15 SPECIFICATIONS Disp 36 3cc 2 20 cu in Bore 38mm 1 49 in Stroke 32mm 1 26 in Weight Engine only...

Page 10: ...Product on which liability is asserted As Horizon has no control over use setup final assembly modification or misuse no liability shall be assumed nor accepted for any resulting damage or injury By t...

Page 11: ...ll be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50 of the retail purchase cost By submitting the item for repair you are agreein...

Page 12: ...Distributed exclusively by Horizon Hobby Inc Champaign IL 61822 www horizonhobby com 2007 SAIMAN1LG 12102...

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