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rpms) with the high-speed needle valve 
and then performing idling (low speed 
rpms) with the throttle valve and the 
low-speed needle valve. (Unless peak 
rpm is achieved, idling adjustment will 
be difficult to adjust and will not be 
stable.)
• After filling the tank, start the engine  
  and move the throttle to the fully  
  open position.
• Turn the main needle valve screw  
  clockwise (refer to Figure 5, page  
  7) with the carburetor adjustment bar  
  (provided in accessories package)  
  or a small screw driver, and adjust to  
  achieve peak rpm. Use a tachometer  
  to verify rpm.

CAUTION:

 Over-closing the main 

needle valve is very dangerous 
because it may cause knocking and 
predetonation. It may also cause the 
propeller nut to loosen. Immediately 
turn the main needle counterclockwise 
to richen up the setting.

• Next, close the throttle valve until  
  the engine operates stably and with  
  an idle rpm of around 1,700 rpm, by  
  adjusting the low-speed needle  
  valve with the carburetor adjustment  
  bar (or small screwdriver) and  

  manipulation of the throttle valve via  
  the throttle stick on the transmitter.
• After reaching the stable 1,700 rpm,  
  slowly open the throttle fully. If the  
  rpms become slow or go up suddenly,  
  adjust carefully until the changes  
  are smooth from idle to peak rpm, by  
  adjusting the low-speed needle valve.
• After the previous steps have been  
  accomplished, repeat the process  
  from idle to high rpm quickly. If the  
  rpms do not reach peak, but stutter as  
  the throttle moves from low to high,  
  re-tune the main needle valve and  
  perform the process from idling to  
  peak quickly. 
• Repeat the process until the response  
  is a smooth transition from idle to  
  peak rpm.

Factory settings for the main and low- 
speed needle valves are as follows:

• Main needle valve: Turn needle valve  
  all the way clockwise and then back  
  out 2 1/3 turns. 
• Idle needle valve: Turn the needle  
  valve all the way clockwise and then  
  back out 4 turns.
• Set the throttle barrel at the fully  
  closed position before making any  
  adjustments.

N O R M A l   O P E R A T I O N   A N D   M A I N T E N A N C E

 11

10 

A D J U S T M E N T   O F   T h E   C A R B U R E T O R

General Operating 

Proceducres

to ensure the long life of the engine:

• Do not operate the engine with a  
  “lean” mixture.
• Regularly check all screws and nuts  
  on both the engine and muffler.
• After 1 to 2 hours of operation,  
  valve adjustment may be necessary.  
  Adjust the valves as shown in the  
  Engine Maintenance and Valve/ 
  Tappet Adjustment Sections.
• The Saito engines are  

 

  equipped with a “breather” nipple.  
  It is recommended that a length of  
  Tygon type tubing be attached to this  
  crankcase breather nipple and routed  
  away from the engine compartment  
  so the excess oil can be expelled  
  outside of the aircraft. 

Normal Operation, 

Maintenance and 

Additional Information

• Be sure to do a range check before  
  flying your model. It would be wise  
  to do the range check with the engine  
  running and without it running.  
  As a simple noise check, after the  
  engine is started, lower the antenna  
  of the transmitter and operate it  

  about 60 yards from the airplane.  
  If there is no malfunction noted, it is  
  normal.
• Be sure to charge the ignition battery  
  and radio system battery before the  
  first flight of the day.
• To discharge the waste oil, connect  
  a gasoline-proof line from the  
  breather nipple on the crankcase and  
  vent it outside of the aircraft.
• Lubrication of the piston, connecting  
  rod, bearings and cam gear is blow- 
  by lubrication, in which the oil in  
  the fuel goes into the crankcase from  
  the clearance between the cylinder  
  and the piston. Engine life is directly  
  affected by the property of the fuel/ 
  oil mix. Please use reliable oil.
• Running the engine too lean causes  
  heat; be sure to run the engine  
  slightly “rich” from peak. Running  
  too lean will cause “knocking”  
  or engine failure and has an adverse  
  effect on the connecting rod and the  
  cam gear.
• Adjustment of the tappet is described  
  in the “Valve/Tappet Gap    
  Adjustment” section.
• When attaching an exhaust    
  pipe to the cylinder or attaching a  
  propeller nut, the use of threadlock is  
  recommended.

Summary of Contents for FG-36

Page 1: ...2007 Warning Do not modify any parts of the engine This engine is designed for use with radio control model aircraft In case of modifications by the customer Horizon Hobby Inc shall not bear any respo...

Page 2: ...eatures of the FG 36 Gasoline 4 Stroke Engine Fuel efficient Fuel cost is low Aircraft stays relatively clean during operation Safety Precautions This manual describes the engine and its general opera...

Page 3: ...ball link on the carburetor throttle arm Make sure the linkage is free to operate from low throttle to high throttle and confirm that the low throttle setting on the transmitter closes the carburetor...

Page 4: ...rculation through the cowling is provided As a basic reference the outlet area should be 3 to 5 times the area of the inlet area to provide adequate cooling Ignition System The Saito FG 36 comes with...

Page 5: ...tion on and set the throttle to a slightly high idle speed We highly recommend the use of an electric starter to start the FG 36 Be sure to have a helper hold the model securely Figure 5 S T A R T I N...

Page 6: ...gine and test acceleration again If the problem persists adjust the carburetor Open the low speed needle by 5 minutes and retest If acceleration is smooth open the needle by another 3 to 5 minutes Thi...

Page 7: ...e barrel at the fully closed position before making any adjustments N O R M A L O P E R A T I O N A N D M A I N T E N A N C E 11 10 A D J U S T M E N T O F T H E C A R B U R E T O R General Operating...

Page 8: ...rade performance In particular a large gap aggravates abrasion of the tappet and the cam and also increases the unusual sound Tappet Adjustment Adjust between 0 03 0 10mm 002 004 Gauge 0 1mm Max Screw...

Page 9: ...12 14 C A R B U R E T O R M A I N T E N E N C E D I M E N S I O N S A N D S P E C I F I C A T I O N S 15 SPECIFICATIONS Disp 36 3cc 2 20 cu in Bore 38mm 1 49 in Stroke 32mm 1 26 in Weight Engine only...

Page 10: ...Product on which liability is asserted As Horizon has no control over use setup final assembly modification or misuse no liability shall be assumed nor accepted for any resulting damage or injury By t...

Page 11: ...ll be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50 of the retail purchase cost By submitting the item for repair you are agreein...

Page 12: ...Distributed exclusively by Horizon Hobby Inc Champaign IL 61822 www horizonhobby com 2007 SAIMAN1LG 12102...

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