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W

ARRANTY 

& R

EPAIR 

P

OLICY

Warranty Services
Questions, Assistance, and Repairs

Your local hobby store and/or place of purchase cannot provide warranty support or 

repair. Once assembly, setup or use of the Product has been started, you must contact 

Horizon directly. This will enable Horizon to better answer your questions and service you 

in the event that you may need any assistance. For questions or assistance, please direct 

your email to [email protected], or call 877.504.0233 toll free to speak 

to a Product Support representative.

Inspection or Repairs

If this Product needs to be inspected or repaired, please call for a Return Merchandise 

Authorization (RMA). Pack the Product securely using a shipping carton. Please note that 

original boxes may be included, but are not designed to withstand the rigors of shipping 

without additional protection. Ship via a carrier that provides tracking and insurance for 

lost or damaged parcels, as Horizon is not responsible for merchandise until it arrives and 

is accepted at our facility. A Service Repair Request is available at www.horizonhobby.

com on the “Support” tab. If you do not have internet access, please include a letter 

with your complete name, street address, email address and phone number where you 

can be reached during business days, your RMA number, a list of the included items, 

method of payment for any non-warranty expenses and a brief summary of the problem. 

Your original sales receipt must also be included for warranty consideration. Be sure 

your name, address, and RMA number are clearly written on the outside of the shipping 

carton.

Warranty Inspection and Repairs

To receive warranty service, you must include your original sales receipt verifying the 

proof-of-purchase date. Provided warranty conditions have been met, your Product will 

be repaired or replaced free of charge. Repair or replacement decisions are at the sole 

discretion of Horizon Hobby.

Non-Warranty Repairs 

Should your repair not be covered by warranty the repair will be completed and payment 

will be required without notification or estimate of the expense unless the expense 

exceeds 50% of the retail purchase cost.  By submitting the item for repair you are 

agreeing to payment of the repair without notification.  Repair estimates are available 

upon request.  You must include this request with your repair.  Non-warranty repair 

estimates will be billed a minimum of ½ hour of labor. In addition you will be billed for 

return freight. Please advise us of your preferred method of payment. Horizon accepts 

money orders and cashiers checks, as well as Visa, MasterCard, American Express, 

and Discover cards. If you choose to pay by credit card, please include your credit card 

number and expiration date. Any repair left unpaid or unclaimed after 90 days will be 

considered abandoned and will be disposed of accordingly. Please note: non-warranty 

repair is only available on electronics and model engines.

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Summary of Contents for FA-90R3

Page 1: ...INSTRUCTION MANUAL Multi Cylinder Four Stroke Engines FA 90R3 FA 170R3 FA 325R5 D FA 200R3 FA 450R3 D...

Page 2: ...VERY IMPORTANT Failure to read and follow these instructions before you proceed may result in engine damage and the voiding of your warranty...

Page 3: ...n running the engine be sure that all spectators especially children are at least 20 feet away 2 Use the correct size and pitch of propeller for your engine refer to the propeller chart in this man ua...

Page 4: ...possibility of bodily harm Also all loose objects screwdrivers pencils nickel cad mium starters stc Should be removed from your pockets so they do not fall into the propeller 4 Glow plug clips and co...

Page 5: ...umbers and descriptions This will assist you in easily and rapid ly identifying the respective parts of your Saito engine SUPPORT EQUIPMENT The following items which are not included with your Saito e...

Page 6: ...e common lead from the glow plug connector to the terminal of a 125V 10A micro switch not supplied b Solder a lead from the micro switch to the positive terminal on the Ni Cad battery c Attach the sin...

Page 7: ...e instruc tions included with the glow dri ver you ve selected NOTE The use of an on board glow system is highly recom mended This will guarantee a smooth reliable idle If an on board glow system will...

Page 8: ...the exploded view if applicable and down the pushrod tubes 40 will ensure proper lubrication for the first run Regardless of the mounting met hod chosen for break in the following procedures are appl...

Page 9: ...and inserting the crush washers and that the lines are properly connected See Figure 3 below 5 Fill the fuel tank 6 Check to make sure the glow plugs are not connected to the heat source glow plug cl...

Page 10: ...engine as illustrated After priming be sure to install the plug START THE ENGINE 11 Close the throttle to 1 4 to 1 3 open position 12 Rotate the propeller clockwise until it s against the compression...

Page 11: ...o nents If the engine becomes hydro locked simply remove the glow plugs and turn the engine over a few times with the chicken stick or electric starter The excess fuel will be forced to exit the engin...

Page 12: ...e valves can be checked at this time Refer to the Engine Maintenance Section on page 12 for information on the valve adjustment The use of a tachome ter is encouraged for setting the high speed needle...

Page 13: ...e idle setting via the throttle trim of your transmitter NORMAL ENGINE OPERATION If break in was accomplished on a test bench your engine is ready to be mounted to the aircraft and flown The initial f...

Page 14: ...maintenance is permissible without voiding the warranty however disassembly of the cylinders crankshaft and cam gear assembly should be done only by the Saito Service Center because of the special ji...

Page 15: ...ce the propeller prior to use 4 Use a tachometer for precise engine adjustments 5 Use an after run oil EVOX 1001 when you re finished flying for the day 6 For long term storage make sure there is no f...

Page 16: ...glow plugs Repeat priming proce dure Disconnect battery remove glow plugs and rotate propeller several times to clear cylinder s Disconnect battery and rotate propeller several times to clear cylin de...

Page 17: ...ntifies the production version of your engine Should you ever need to order a part or have a question pertaining to your engine specity this letter along with the engine type This will allow for easie...

Page 18: ...74 5 77 5 79 5 198 4 5 FA325R5D 100 30 49 170 220 79 77 93 225 5 2 FA450R3D 110 30 49 200 237 79 100 100 250 5 2 SPECIFICATIONS Items Displacement Bore Stroke Weight K Cyl HP EX cu in mm mm oz ISO Di...

Page 19: ...Complete Set 170R378 170R378 325R578B 781 Flex Muffler 1 Cylinder 250mm 90R3781 170R3781 170R3781 see 78B1 see 1111 782 Flex Muffler 2 Cylinder 100mm 90R3782 170R3782 170R3782 thru 78B6A thru 1113 783...

Page 20: ...PARTS LIST FA 90R3 18...

Page 21: ...PARTS LIST FA 170R3 FA 200R3 19...

Page 22: ...FA 325R5 D PARTS LIST 20...

Page 23: ...PARTS LIST FA 450R3 D 21...

Page 24: ...s exclusive remedies Horizon reserves the right to inspect any and all equipment involved in a warranty claim Repair or replacement decisions are at the sole discretion of Horizon This warranty does n...

Page 25: ...ny non warranty expenses and a brief summary of the problem Your original sales receipt must also be included for warranty consideration Be sure your name address and RMA number are clearly written on...

Page 26: ...for a period of 3 years from the original date of purchase This warranty is limited to the original purchaser of the engine and is not transferable Warranty repairs will not cover Normal engine wear D...

Page 27: ...______________________________________________________________________ Street Address_________________________________________________________________________ City State Zip_ _ _______________________...

Page 28: ...Exclusively Distributed by Horizon Hobby Inc Champaign IL 61822 Copyright Sep 2010 Stock SAIMAN3 C...

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