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7.1. Electrical abuse

7.1.1. Ripple effects

The nickel-cadmium battery is

tolerant to high ripple and the

only effect is that of increased

water usage. In general, any

commercially available charger

or generator can be used for

commissioning or maintenance

charging of Sunica.plus.

7.1.2. Over-discharge

If more than the designed

capacity is taken out of a battery

then it becomes over-discharged.

This is considered to be an

abuse situation for a battery and

should be avoided.

In the case of lead acid batteries

this will lead to failure of the

battery and is unacceptable.

The Sunica.plus battery is

designed to make recovery from

this situation possible.

7.1.3. Overcharge

Overcharge is the effect of

forcing current through a battery

when it is fully charged. This can

be damaging for a lead acid

battery and, due to its starved

electrolyte technology, seriously

reduce the life of a VRLA battery.

In the case of Sunica.plus, with

its generous electrolyte reserve,

a small degree of overcharge will

not significantly alter the

maintenance period. In the case

of excessive overcharge, water

replenishment is required but

there will be no significant effect

on the life of the battery.

7.2. Mechanical abuse

7.2.1. Shock loads

The Sunica.plus block battery

concept has been tested to both

IEC 68-2-29 (bump tests at 5 g,

10 g and 25 g) and IEC 77

(shock test 3 g).

7.2.2. Vibration resistance

The Sunica.plus block battery

concept has been tested to

IEC 77 for 2 hours at 1 g.

7.2.3. External corrosion

Sunica.plus nickel-cadmium cells

are manufactured in durable

polypropylene, all external metal

components are nickel plated

and these components are

protected by a rigid plastic cover.

7. Special operating factors

20

Summary of Contents for Sunica.plus

Page 1: ...May 2007 Sunica plus Technical manual...

Page 2: ...ralities 16 6 2 Charge efficiency 17 6 3 Temperature effects 18 6 4 Regulators 19 7 Special operating factors 20 7 1 Electrical abuse 20 7 1 1 Ripple effects 20 7 1 2 Over discharge 20 7 1 3 Overcharg...

Page 3: ...ding up to 4 years without topping up at 20 C 68 F extended cycling at high temperature throughout seasonal variations of high and low temperature and state of charge Sunica plus is built upon solid S...

Page 4: ...mote areas at sites accessible only by foot helicopter or boat in good weather conditions and with only limited skilled labour available Thus the ideal photovoltaic power system is a reliable installa...

Page 5: ...tabs and terminal posts are projection welded to the plate group bus Plate Horizontal pockets of double perforated steel strips Separators These separate the plates and insulate the plate frames from...

Page 6: ...stability of the product Nickel cadmium batteries have an exceptionally good cycle life because their plates are not gradually weakened by repeated cycling as the structural component of the plate is...

Page 7: ...cing 3 4 Terminal pillars Short terminal pillars are welded to the plate bus bars using the well established block battery construction These posts are manufactured from steel bar internally threaded...

Page 8: ...electrolyte which allows it to have a normal operating temperature of from 20 C to 50 C 4 F to 122 F and accept extreme temperatures ranging from as low as 50 C to up to 70 C 58 F to up to 158 F Resis...

Page 9: ...practical value for normal applications is the discharge voltage response to a change in discharge current The internal resistance of a Sunica plus cell when measured at normal temperature is approxi...

Page 10: ...to room temperature the factors which are required in sizing a battery to compensate for temperature variations are given in a graphical form in Figure 2 Figure 1 Temperature de rating standard elect...

Page 11: ...re affected by the temperature At low temperatures the charge retention is better than at normal temperature and so the open circuit loss is reduced However the self discharge is significantly increas...

Page 12: ...s of a period with a high state of charge to simulate the effect of overcharge on the lifetime of the battery and a period with a low state of charge to simulate the effect of a poor state of charge o...

Page 13: ...very 10 C 18 F increase in temperature over the normal operating temperature of 20 C to 25 C 68 F to 77 F the reduction in service life for a nickel cadmium battery will be 20 and for a lead acid batt...

Page 14: ...ged on a regular basis will consume more water than a battery on standby operation In theory the quantity of water used can be found by the Faradic equation that each ampere hour of overcharge breaks...

Page 15: ...adiance and the charging time on the light duration the charge voltage is left as the main parameter which can be used to optimise the battery state of charge for a given solar application The optimis...

Page 16: ...dent on the state of charge of the battery and the temperature For much of its charge profile it is recharged at a high level of efficiency In cycling at 20 C 68 F with the advised charge voltage corr...

Page 17: ...nded that temperature compensation of the charge voltage is used for ambient temperatures above 0 C 32 F In terms of water loss this is not increased significantly at these higher temperatures due to...

Page 18: ...f the Sunica plus Regulators with voltage regulation using PWM systems are recommended due to the need of maintaining the charge voltage on the battery during the daily charge process Examples of volt...

Page 19: ...charged This can be damaging for a lead acid battery and due to its starved electrolyte technology seriously reduce the life of a VRLA battery In the case of Sunica plus with its generous electrolyte...

Page 20: ...stics and operating conditions Discharge adjustment This is the capacity adjusted for life It is obtained by dividing the unadjusted capacity by the required capacity at the end of life expressed as a...

Page 21: ...mended value corresponding to the daily depth of discharge then the charge adjustment used is 0 9 Temperature adjustment The temperature adjustment value 0 95 Figure 1 40 C 104 F Design margin The des...

Page 22: ...9 3 1 Location Install the battery in a dry and clean room Avoid direct sunlight and heat The battery will give the best performance and maximum service life when the ambient temperature is between 10...

Page 23: ...harging divide the battery into two parts to be charged individually at constant current In the case of remote areas where the only charger available is the photovoltaic array the battery should be co...

Page 24: ...ell electrolyte levels should be checked visually to ensure that the level is above the minimum and if necessary the cells should be topped up Use only distilled or deionized water see Table 6 for the...

Page 25: ...6749 7282 Spain Saft Baterias S L San Sebastian de los Reyes Tel 34 916 593 480 Fax 34 916 593 490 Sweden Saft AB Oskarshamn Tel 46 491 680 00 Fax 46 491 681 80 Switzerland Statron AG M genwil Tel 41...

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