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31

MAINTENANCE 

WARNING:  To reduce the risk of injury, always unplug the tool before doing any 

maintenance.  Never disassemble the tool or try to do any rewiring to its 
electrical system.  Contact a qualified electrician for electrical repairs.  
Always follow lockout/tagout procedures when servicing electrical 
equipment. 

General Maintenance 

Keep the tool in good repair by adopting a regular maintenance program.  Before each day’s use, examine the 
general condition of the tool, and inspect the guards, switches, power cord, and extension cord for damage.  
Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts, and any other 
condition that may affect its safe operation.  If abnormal noise or vibration occurs, turn the tool off immediately 
and have the problem corrected before further use.  Do not use a damaged tool.  Tag damaged tools “DO NOT 
USE” until repaired (see “Repairs”). 

Cleaning 

Daily, clean all dust and debris from the vents in the motor housing. 
Keep the handles clean, dry and free from oil and grease. 
Use only mild soap and a damp cloth to clean the tool, because certain cleaning agents and solvents are harmful 
to plastics and other insulated parts.  Some of these include: gasoline, turpentine, lacquer thinner, paint thinner, 
chlorinated cleaning solvents, ammonia, and household detergents containing ammonia.  Never use flammable 
or combustible solvents around tools. 

WARNING:  To reduce the risk of injury, electric shock, and damage to the tool, never 

immerse the saw or router in liquid or allow a liquid to flow inside it. 

Maintaining the Motor 

Under normal conditions, motor maintenance is not necessary until the brushes need to be replaced. 
Every six months: 

• 

Inspect the brushes, and replace as necessary. 

• 

Mechanically inspect and clean the gears, spindles, bearings, housing, etc. 

• 

Electrically inspect the switch, cord, armature, etc. 

• 

Test to assure proper mechanical and electrical operation. 

Lubricating the Guides 

The carriage should move smoothly up and down the guide tubes or rails.  However, if the guides become caked 
with dust or debris, the carriage may get stuck or it may not slide smoothly.  Periodically clean the guides with a 
damp cloth, following the directions under “Cleaning” above.  Then use a dry lubricant such as a spray silicone.  
Other lubricants cause dust and debris to collect on the guides and contaminate the bearings. 

Summary of Contents for Panel Saw and Router

Page 1: ...Panel Saw and Router Owner s Manual 13460 Highway 65 Anoka MN 55304 USA 763 755 1600 763 755 6080 w w w p a n e l s a w c o m ssc mail safetyspeedcut com...

Page 2: ...ement is limited to providing satisfactory replacement parts from the factory SSC assumes no responsibility for making repairs on site Any parts returned to the factory must be returned freight prepai...

Page 3: ...26 Switching Between a Saw and Router Model SR 5 27 Removing the Motor 27 Maintenance 29 General Maintenance 29 Cleaning 29 Maintaining the Motor 29 Lubricating the Guides 29 Service 30 Repairs 30 Rep...

Page 4: ...be used when specified or necessary Keep a fire extinguisher nearby 7 KEEP BYSTANDERS AWAY Keep children and bystanders at a safe distance from the work area to avoid distracting the operator and cont...

Page 5: ...ly to be pinched by the workpiece Any blade with a small set even though sharp may be likely to kick back A dull blade encourages you to force the saw causing reduced control and blade binding The exc...

Page 6: ...ece of cut material while the blade is rotating This symbol is to remind you 33 DO NOT DEFEAT THE GUARDS OR OPERATE THE TOOL WITHOUT THE GUARDS IN PLACE Do not remove the saw motor from the carriage 3...

Page 7: ...rminal Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in Figure 1 Figure 2...

Page 8: ...ion cord for more than one tool add their nameplate amperes and use the sum to determine the required minimum wire size Guidelines for Using Extension Cords If you are using an extension cord outdoors...

Page 9: ...not locate the tool in a damp or wet location or a location where it may be exposed to rain If the tool will be operated in an enclosed area SSC recommends installing a Dust Collection System Avoid ex...

Page 10: ...ecurely while you loosen the red carriage lock Figure 13 through Figure 18 Raise the carriage until the hole in the top of the carriage aligns with the eye in the end of the counterbalance cable makin...

Page 11: ...by inserting the studs 6 on the saw motor through the holes in the turntable 5 See Figure 5 Install the washers and nuts 7 and hand tighten only 3 The bracket 8 that extends from the saw handle has a...

Page 12: ...oper blade selection can result in reduced tool life inaccurate and poor quality cuts and safety risks Consult with your machinery dealer or with our customer service department 800 772 2327 to determ...

Page 13: ...m slipping Attach the guard to the carriage by reinstalling the torque knobs as shown 21 Return the carriage to the top of the guide tubes and tighten the carriage lock Figure 8 Installing the Blade G...

Page 14: ...in the cord keeper See Figure 11 Uncoil the cord from the motor and place the plug end through the ring as shown 3 Loosen the carriage lock and lower the carriage to the bottom of the guide tubes the...

Page 15: ...15 Installing Accessories Refer to the instructions packed with each accessory and repeated at the end of this manual...

Page 16: ...r in g s B la d e L o c k H e ig h t I n d e x T a b B la d e G u a r d T u r n t a b le Figure 13 Carriage Models C 4 H 4 H 5 and H 6 Saws Carriage see close ups below Cord Keeper Rollers Frame Guid...

Page 17: ...00XL Saws Motor Switch Carriage Lock Knob Carriage Lock Knob Carriage Handle Router Lifting Handle Depth Adjusting Ring Figure 16 Carriage Models 3400 and SR 5U Routers Carriage Handle Carriage Handle...

Page 18: ...Carriage Handle Motor Switch Hand Clamp Carriage Lock Knob Depth Adjusting Ring Figure 18 Model TR 2 Router Figure 18A Knife Carriage Signature Model 18...

Page 19: ...Height for Crosscutting Model Max Height C 4 50 in H 4 50 in H 5 64 in H 6 73 in 6400 64 in 6800 73 in 7400 64 in 7400XL 64 in SR 5 62 in 3400 62 in TR 2 36 in Workpiece Thickness Maximum thickness o...

Page 20: ...0NRATB 860NRTCG 860TCG 880ATBL 880TCGL Alucabond X X Aluminum plate X Chipboard X X X X X X Double face panels X X X X Duraply X X Gatorfoam X Hardwood X X X X X Kortron X X X Laminated panels X X X X...

Page 21: ...r installing a resharpened blade See Adjusting the Crosscut Rulers Figure 19 Installing a Saw Blade H Series Shown Removing and Installing the Blade Guard Saws NOTE The Model 7400 and 7400XL do not ha...

Page 22: ...he motor by pressing the same switch in Rotating the Turntable on the Carriage C 4 and H Series saws Models SR 5 and SR 5U routers Pull out both of the indexing pins and pivot the turntable until they...

Page 23: ...Figure Figure 22 Adjusting the Crosscut Rulers 3 Use a square 17 that measures at least 14 on one side Line up one edge of the square with the tips of the saw blade and the other edge of the square wi...

Page 24: ...rizontally or vertically must always be fed against the rotation of the saw blade Panel saws are intended for cutting large panels down to size As the overall panel size becomes smaller and smaller ot...

Page 25: ...op of the guides restart the motor and begin the cut again 9 Support and remove the cut off piece as the saw completes its cut 10 Once the cut is complete turn off the motor and wait for the blade to...

Page 26: ...rely to the guides in this position 5 Start the motor see Starting and Stopping the Motor and allow it to reach full speed before beginning the cut 6 Position the material on the side of the machine i...

Page 27: ...tform in the appropriate position for the cut to be made See Rotating the Turntable above 2 Adjust the material thickness control for the thickness of the material to be cut see Adjusting the Thicknes...

Page 28: ...ssembly by removing the two thumbscrews at the top of the turntable 2 lnsert the router assembly into the carriage in the same manner and attach it with the two thumbscrews 3 Attach the adjustable cla...

Page 29: ...rt the motor by hand and remove the two mounting bolts To reattach the motor reverse the above procedure Upper Screw Lower Screw Figure 31 Removing the Motor Models 6400 6800 Models 7400 and 7400XL 1...

Page 30: ...30 2 Loosen the wing nut on the router base 3 Support the motor by hand and rotate it counterclockwise until it comes free of the housing To reinstall the motor reverse the above procedure...

Page 31: ...the tool because certain cleaning agents and solvents are harmful to plastics and other insulated parts Some of these include gasoline turpentine lacquer thinner paint thinner chlorinated cleaning sol...

Page 32: ...xplained in detail below 1 Adjust the blade or bit so it is parallel with the guides 2 Adjust the blade or bit so it will be perpendicular to the workpiece 3 Adjust the guides so they are perpendicula...

Page 33: ...g the indexing pin assembly Figure 33 24 b If burn marks appear on the left side of the workpiece rotate the saw slightly clockwise until the entire face of the blade contacts the Adjustment Tool If b...

Page 34: ...completing all alignment steps 2 Remove or retract the Frame Stand if used Lay the tool flat so the roller nuts are easily accessible With proper care you can place the tool on a table with the guides...

Page 35: ...lt one wheel to each end of the frame as shown in Figure 35 Figure 35 Installing the Wheels Accessory viewed from rear of frame Frame Stand The Frame Stand Accessory allows the tool to be free standin...

Page 36: ...0XL or TR 2 Installation Attach the extensions to the back of the frame as shown in Figure 38 It is not necessary to remove any parts from your existing machine to install the extensions This roller p...

Page 37: ...ce 3 Mount the hose rollers to the top of the frame 4 Lay the 11 2 black flexible vacuum hose across the rollers with one end to the front of the frame and one end to the back of the frame 5 Connect t...

Page 38: ...ews to secure the angle support brackets to the frame tubes 6 Measure out from the blade or bit and adjust the stop bar ruler by sliding it left or right inside its aluminum extension Operation Set th...

Page 39: ...l as possible 4 Using the mounting bracket holes as a template drill four 7 32 holes in the tool frame 5 Attach the brackets to the frame using four 1 4 20 self tapping hex head screws 6 Measure from...

Page 40: ...f the rear support brackets 9 in Figure 44 under the upper horizontal frame member 8 raise the fence and push the lower ends of the rear support brackets down behind the lower horizontal frame member...

Page 41: ...off the other end 9 Measure the top and bottom of the piece When the measurements are the same or within the tolerance of the machine tighten all securing bolts 10 To align the left half of the fence...

Page 42: ...n Figure 47 Figure 47 Air Clamping Package for routers Carbide Knife Scoring System Models 7400 and 7400XL The Carbide Knife Scoring System provides two score marks on the surface of a coated particle...

Page 43: ...4 220 lb 64 1 75 120 3 25 H 6 120 95 14 251 lb 73 1 75 120 3 25 6400 120 84 14 500 lb 64 1 75 120 3 0 6800 120 96 14 600 lb 73 1 75 120 3 0 7400 120 96 45 750 lb 64 2 25 220 1 ph 2 0 7400XL 156 96 45...

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