Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com.au
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2. Tape the template to the upper rear corner of the right hand guard. Using a
felt tip pen, mark all hole positions. Remove template.
3. Drill a 4mm pilot hole for each hole position. Using the step drill, drill the 3
snorkel mounting hole positions to 16mm. Using the 95mm holesaw, drill
the main hole for the snorkel snout. Deburr and paint all holes.
4. Position the holesaw centre fixture into the hole in the inner guard behind
the headlight, mark the 2 hole positions, drill a 1/8” hole for each position,
fasten the holesaw centre fixture into position using screws (Item 7), with
the holesaw centre fixture installed enlarge the existing hole, using the
95mm holesaw. Deburr and paint hole, install rubber edging to hole
trimming any excess edging.
5. Apply Loctite 243
to each of the stainless steel mounting studs (item 9) and
install the studs finger tight into the snorkel body (item 1) mounting inserts.
Fasten the upper mounting bracket to the snorkel body. Stick masking tape
onto the ‘A’ pillar approximately in the upper mounting bracket position,
carefully position the snorkel body onto the guard. With the snorkel
correctly positioned on the guard, mark the position of the upper mounting
bracket on the masking tape. Remove the snorkel body.
6. Remove the bracket from the snorkel body, place the bracket onto
the ‘A’ pillar with the bracket correctly positioned, mark the 3 mounting hole
positions, drill the 3 marked holes on the ‘A’ pillar to 8mm. Deburr and paint
holes.
7. Insert plastic body clips into the ‘A’ pillar, fasten the upper mounting bracket
to the ‘A’ pillar, using screws (Item 7).
8. Relocate the side indicator loom through the rear hole in the inner guard,
using cable ties to secure the indicator loom to the other looms.
9. Measure back 25mm from the front air cleaner mounting bracket hole
position, drill a 12mm hole, deburr and paint hole, position a spacer washer
(Item 16) at each of the air cleaner mounting bracket hole positions, with the
spacer washers in position, fasten the air cleaner relocation mounting
brackets into position, fasten the air cleaner mounting bracket to the
relocation brackets.
10. Install the inner duct into position, with the inner duct in position apply a
liberal amount of Sikaflex adhesive sealant to the inside of the duct, apply
Sikaflex adhesive sealant to the snorkel body snout to ensure a watertight
seal between the snorkel body snout and inner duct is achieved, install the
snorkel body to the guard, guiding the snorkel body snout into the inner duct
with the snorkel body correctly positioned fasten to the guard using
necessary hardware, fasten upper mounting bracket to the snorkel body.
