Saeco ESPRESSO SG200E Operation And Maintenance Manual Download Page 62

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English

CN8

= high voltage loads

CN9

= high voltage loads

CN10

= mains cut-off

CN11

= dump box presence inlet

CN2

= 24Vdc loads

CN1

= transformer secondary

CN3

= CPU card power supply

CN7

= temperature sensor

CN4

= CPU card connection

CN6

= flowmeter inlet

CN5

= microswitch inlet

On the Power card (I/O)

LED

State

Function

DL1

Power 24 V

DL2

Cup empty microswitch (cups available)

DL3

Cup release microswitch

DL4

Cup bracket microswitch

DL5

Drain tank microswitch

DL6

Brew group presence microswitch

DL7

House group microswitch

DL8

Coffee dosing unit microswitch

DL9

Auxiliary microswitch

DL10

Auxiliary microswitch

DL11

Air-break microswitch

DL12

Blinking

Turbine sensor impulses

DL13

Boiler start

Summary of Contents for ESPRESSO SG200E

Page 1: ...i TYPE SG200E Hot beverage vending Machine Saeco Group 200 Model ESPRESSO OPERATION AND MAINTENANCE WARNING This instruction manual is intended exclusively for specialized personnel...

Page 2: ...group 3 Sugar and stirrer dispensing group 4 CPU card 5 Cup dispenser 6 Payment system area 7 POWER card 8 Water circuit equipped with air break device 9 Pump 10 Tray socket 11 Data plate 12 Data pla...

Page 3: ...d adjustment 52 9 5 Resin regeneration where the water softner is provided 54 10 INACTIVITY 55 11 DISMANTLING 55 12 TROUBLESHOOTING GUIDE FOR THE MOST COMMON FAILURES OR ERRORS 56 13 VISUAL SIGNALS LE...

Page 4: ...at require technicians with different skills The symbol is integrated with a message suggesting operating procedures or behaviours and providing useful information concerning the machine performance W...

Page 5: ...elevant manual to be defective or inadequate Read This symbol indicates that the user should read the instruction manual carefully before operating the machine 1 3 General instructions Warning Before...

Page 6: ...ility for injuries to people or damage to things resulting from incorrect installation inappropriate electrical and or water connection inadequate cleaning and maintenance unauthorized modification im...

Page 7: ...hine Warning The Supply Operator is not authorized to carry out operations that are indicated as competence of the Maintenance technician in this publication Maintenance technician Is the only person...

Page 8: ...the Declaration of Conformity inside any vending machine 3 2 General safety rules Warning Before using the vending machine read this manual carefully Installation and maintenance must only be carried...

Page 9: ...se of the vending machine non original spare parts Important It is forbidden to Tamper with or cut off the safety systems installed on the vending machine Use water jets to clean the machine Furthermo...

Page 10: ...offee To this purpose use products that the manufacturer has declared as being suitable for vending in open containers Beverages are brewed in suitable plastic cups which the machine dispenses automat...

Page 11: ...In case of failures or product missing during the brewing phase the display indicates the causes CUP SUGAR AND STIRRER DISPENSING This is the first operation that the vending machine activates except...

Page 12: ...ing unit solenoid ref 3 fig 6 causes the door to open and as a consequence the coffee is dispensed into the cup the unit rotation gear motor activates thus moving the unit to the brewing position The...

Page 13: ...atures not below 1 C and it should not be installed in places subject to explosion or fire hazards or where cleaning is done with water jets If positioned near a wall there must be a minimum distance...

Page 14: ...rmity When positioning the vending machine check its levelling by means of the adjustable feet already fitted under the vending housing fig 8 or under the cabinet fig 9 Make sure that the vending mach...

Page 15: ...e the key from the beverage dispensing outlet fig 12 Open the door of the vending machine and remove the adhesive tape from the components concerned Remove polystyrene securing internal components fig...

Page 16: ...with operating safety rules in force For this reason verify the system earth wire connection to ascertain that it is efficient and in compliance with national and European electric safety standards If...

Page 17: ...rning The safety switch remains live ref 1 fig 18 For some operations it is however necessary to operate with the door open but the vending machine connected to the mains Skilled technicians may opera...

Page 18: ...nstalling the water softener in the machine and using it clean the resins and fill the water softener Then install the water softener already filled with water and cleaned In order to fill in the wate...

Page 19: ...the machine detects that the boiler is already filled it passes to the heating stage The sequence of operations will be insert the special key in the machine cover switch on start up of the machine th...

Page 20: ...given on the product instruction label remove all the product containers from the vending machine fig 21 remove their covers bushes and conveyors fig 22 Plunge all parts into the solution apart from t...

Page 21: ...hopper before removing the coffee bean container NB containers can also be loaded without removing them from their supports lift the container cover and fill with the product make sure there is no lum...

Page 22: ...pressing the retaining tabs fig 28 insert product plates on the external side of the door in the desired order fig 29 apply the transparent plates by snapping them fig 30 reassemble the cup holder 6 8...

Page 23: ...he whole cup dispenser as much as permitted fig 32 ref 2 complete the cup column loading and then put back the dispenser and the retainer replace the cover on the container 6 8 4 Stirrer loading Remov...

Page 24: ...rnal film following the punched shape which corresponds to the desired cashless payment or coin validation system fig 36 cut away plastic door joints by means of an hacksaw fig 37 after finishing the...

Page 25: ...NU in order to check parameter setting which should be in line with the system used 7 2 Payment system installation on the base cabinet The base cabinet has no payment system The responsibility for po...

Page 26: ...ge 03 beverage 04 Important This chapter illustrates how to set up or modify the machine programming and maintenance parameters It should therefore be read carefully to fully understand the correct se...

Page 27: ...this key it is possible to access the following entry inside the same menu level If used after requesting to modify a datum it increases the value of this same datum 8 2 Programming menu The structure...

Page 28: ...GE G 00000 LIM 000777 BEVERAGE H 00000 LIM 000888 BEVERAGE I 00000 LIM 000999 RESET MINIMUM TEMPERATURE 098 MINIMUM TEMPERATURE 096 MAXIMUM TEMPERATURE 108 MAXIMUM TEMPERATURE 110 RINSING CYCLE NO PRE...

Page 29: ...FOR PRODUCT TEXT DISPENSING BREWING TEXT PRESELECTION PRESELECTION TEXT PRESELECTION PRESELECTION TEXT OUT OF SERVICE CALL ASSISTANCE TEXT OUT OF SERVICE CALL ASSISTANCE STIRRER ALWAYS STIRRER ALWAYS...

Page 30: ...ON off ABCdefGHI BEVERAGE VALIDATION BEVERAGE 01 YES BEVERAGE 15 YES FREE VEND BUTTON YES FREE VEND BUTTON Y N NO CUP BEVERAGE 05 NO CUP DISABLED AUTOMATIC CUP YES NO CUP PRESELECTION AUTOMATIC CUP Y...

Page 31: ...LOAD 60000 REJECT CARD 70000 CARD PRICES YES CARD PRICES Y N MAX CARD LOAD 65000 REJECT CARD 65000 FREE CARD YES FREE CARD Y N EXECUTIVE PROTOCOL PRICE HOLDING PROTOCOL PROTOCOLLO BDV MDB PROTOCOL PR...

Page 32: ...POSTAZIONE GLOBALE SINGLE PRICE 001 200 BEVERAGE PRICE A 001 200 BEVERAGE PRICE A 001 200 BEVERAGE BREWING BEVERAGE 9 BEVERAGE BREWING BEVERAGE 10 BEVERAGE BREWING BEVERAGE 16 BEVERAGE BREWING PRICE M...

Page 33: ...TIMETABLE SETTING TIMETABLE ON OFF OFF1 MTWtfss 07 15 TIMETABLE ON OFF ON2 mtwTFss 19 15 TIMETABLE ON OFF OFF2 mtwTFss 20 15 DIFF 1 ON1 MTWtfss 00 15 DIFF 1 NO DIFF 1 Y N DIFF 1 OFF1 MTWtfss 07 15 DIF...

Page 34: ...s to the quantity of the product dispensed from the last RESET partial counters reset The left hand digit preceded by LIM shows the maximum dispensable quantity changeable value Stop coffee It allows...

Page 35: ...ue 0 for the water to be used for prewashing Example the settings shown in the figure validate preheating for instant product 1 with 10 units of water and do not validate preheating for instant produc...

Page 36: ...ceipt group available see the BEVERAGE PREPARATION menu 2 Beverage 05 in this case by pressing this key the beverage receipt 05 is brewed 3 Disabled in this case by pressing this key no beverage will...

Page 37: ...the data Y is set in this function PAYMENT SYSTEMS The entries of the PAYMENT SYSTEMS are Parallel coiner It allows you to enable the parameters of the parallel coiner of the mechanical coiner the ca...

Page 38: ...be adjusted in 10 second steps Setting 000 the function is disabled Nation code It allows setting the nation code for example ITALY 0039 Scale factor It allows to set the number of zeros fixed in the...

Page 39: ...d mixer rinsing Coffee Water It defines the quantity of coffee to be brewed Example 38 indicates that 38 water units will be brewed The quantity of coffee can be adjusted from 0 to 500 with steps of 2...

Page 40: ...ll beverages are given the same price level SINGLE each beverage will be given a special price level Global setting By pressing the UP and DOWN keys and confirming with ENTER it allows you to choose t...

Page 41: ...000800 PP 000500 FREE TT 004500 PP 002500 RESET Y N TEST TT 004500 PP 002500 COIN TOTAL 0 00 BANKNOTE TOTAL 0 00 RESET This message is displayed only in case of error otherwise ERROR LOG is displayed...

Page 42: ...Failures on the contrary always require a technical intervention of skilled personnel The following table shows the error conditions divided into their two categories Operational defects Self reset No...

Page 43: ...the errors automatically During this phase the error subject to the reset procedure is displayed In the second line of the display there is a status bar the bar elements are made by points At the end...

Page 44: ...the error list and press the beverage button 5 DISPLAY MESSAGE LOG MONITOR Yxx Cyy dd mmm hh mm Yxx indicates WHERE the error has occurred Y S instant product Y C coffee e g S01 instant 01 Cyy error o...

Page 45: ...ure of the operations to be carried out for the above mentioned updates External EPROM or FLASH memory The procedure is the following turn off the vending machine disassemble the TIMEKEEPER if any ins...

Page 46: ...eaning and maintenance operations do not stress the machine electrical parts Do not clean these electrical parts with wet clothes and or degreasing detergents Remove powder residues with a jet of drie...

Page 47: ...nd clean the dump box fig 47 or clean the conveyor empty and clean the coffee residue drawer fig 48 moisten a cloth and wipe carefully all the visible parts of the brewing area fig 49 and 50 fig 49 fi...

Page 48: ...damp cloth all container supporting areas the bottom and outside of the machine and above all the brewing area fig 53 the drain channel of the coffee group fig 51 silicon drain hoses fig 52 Important...

Page 49: ...ocedure described in section 6 8 9 2 Maintenance Empty the liquid waste trays rinse and or replace them Empty the dump box Remove all containers and wipe with a damp cloth all container supporting are...

Page 50: ...emoving limescale from the boiler require a deep knowledge of the machine Disinfect all the parts in contact with foodstuffs using chlorine based products on a monthly base as described in section 4 0...

Page 51: ...order to make the most of the product used check the following ground coffee quantity adjustment Modify the quantity used by means of the two levels of adjustment 1 coarse adjustment release the adjus...

Page 52: ...olls and if need be rinse the device so as to remove dirt Important Carefully blow all the inner parts with compressed air before assembling the ring making sure that the cup bracket is in the brewing...

Page 53: ...53 English ALIGN THE TWO ARROWS ALIGN THE FIVE SCROLLS REFERENCES fig 62...

Page 54: ...ference The appropriate kits available on the market can be used to check water hardness and therefore the times and modes for intervention The operation can be carried out as follows power the machin...

Page 55: ...oducts and water as described in the previous section For dismantling it is advisable to disassemble the machine parts according to their composition plastic metal etc Afterwards deliver the divided p...

Page 56: ...AR2 XX SUGAR3 XXXXX SUGAR4 XXXXXXX PRESELECTION COFFEE NOTAVAILABLE NOTAVAILABLE NO CHANGEAVAILABLE NO LINK Error code Cure Carry out the supply see section 7 Add coins into the change giving coiner C...

Page 57: ...too many dumps in the box too high water level in the residues tray the VM product dispensing is disabled thus inhibiting the payment systems C out of service conditions which disable the entire VM Th...

Page 58: ...on brew group did not reach the rest position turbine impulses not read cup bracket not in position no cups dump tray the cup release mechanism did not end its movement wrong value of the temperature...

Page 59: ...ror code if any 33 34 41 Effect on the V M stop VM signal only signal only stop relevant beverages Manual reset YES Simplified reset NO YES Self reset NO NO Reset by start up NO NO Reset to normal ope...

Page 60: ...ransmission from the CPU to serial payment systems EXEC BDV MDB DL2 Flashing Data reception from serial payment systems EXEC BDV MDB DL3 Flashing Program on the CPU is running fast flashing while star...

Page 61: ...c parallel coin validator CN12 EXECUTIVE slave CN11 EXECUTIVE BDV MDB slave payment systems CN9 parallel banknote validator CN19 EXECUTIVE BDV MDB systems power supply inlet CN13 MDB payment systems C...

Page 62: ...inlet On the Power card I O LED State Function DL1 On Power 24 V DL2 On Cup empty microswitch cups available DL3 On Cup release microswitch DL4 On Cup bracket microswitch DL5 On Drain tank microswitch...

Page 63: ...63 English Notes...

Page 64: ...64 English Notes...

Page 65: ...65 English Notes...

Page 66: ...66 English Notes...

Page 67: ...67 English Notes...

Page 68: ...Cod 1813 956 ED01...

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Saeco ESPRESSO SG200E, Operation And Maintenance Manual

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