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Page 35

5160 BASE ASSEMBLY

 

 

 

   

  

 

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Summary of Contents for 5000 Series

Page 1: ...t Ave NW Sioux Center IA 51250 PH 712 722 1488 Toll Free 1 866 722 1488 www siouxautomation com ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ COMPLETE MANUAL CAREFULLY BEFORE ATTEMPTING OPERAT...

Page 2: ...Page 2 NOTES...

Page 3: ...23 5200 Base Assembly 24 25 5200 Final Assembly 26 27 5180 Base Assembly 28 29 5180 Final Assembly 30 31 5180 Economy Final Assembly 32 33 5160 Base Assembly 34 35 5160 Final Assembly 36 37 5160 Econ...

Page 4: ...NO and DESCRIPTION 4 Read assembly instructions carefully Study assemblyproceduresandallillustrationsbeforeyoubegin assembly Note which parts are used in each step This unit must be assembled in prop...

Page 5: ...signal word is to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if no...

Page 6: ...UGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice the instructions...

Page 7: ...ng clothing which may catch in moving parts Always wear protective clothing and substantial shoes It is recommended that suitable hearing and eye protection be worn Operator may come in contact with c...

Page 8: ...uld cause serious injury or death Avoid loose gravel rocks and holes they can be dangerous for equipment operation or movement Allow for unit length when making turns Do not walk or work under raised...

Page 9: ...AY AND TRANSPORT OPERATIONS SAFETY CHAINS If equipment is going to be transported on a public highway always follow state and local regulations regarding safety chains and auxiliary lighting Be sure t...

Page 10: ...Follow torque chart in this manual when tightening bolts and nuts Never use your hands to locate a hydraulic leak on attachments Use a small piece of cardboard or wood Hydraulic fluid escaping under...

Page 11: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specfied Therefore do not grease or o...

Page 12: ...ately see parts pages for more information Bolts and Set Screws after a few hours of use and each month thereafter Tighten if necessary Wheel Bolts must be kept properly torqued Damage to the rim may...

Page 13: ...GHT 1 91 91 91 137 91 137 F TOP OF ENDGATE 1 106 106 106 143 106 143 G INSIDE BOX WIDTH 82 5 82 5 82 5 82 5 82 5 82 5 H TREAD WIDTH 1 133 133 133 133 133 133 I OVERALL HEIGHT 132 132 132 142 132 142 J...

Page 14: ...roller chains should be liberally lubricated and then the unit operated under a no load condition This break in period will allow the roller chains to be thoroughly lubricated and thus minimize heat...

Page 15: ...57 6 5 37 21 56 81 3 785 1 5 59 1 527 7 87 21 0 1 2 1 5 51 1 1 326 87 21 51 1 1 5 0 1 635 5 635 5 635 5 635 5 02 6 5 6 51 1 6 87 2 1 67 5783 1 5 7 5 17 1 51 1 586 6 23 7 87 21 23 5 7 21 372 0 6 2 2 1...

Page 16: ...h system to protect the drive system components from overload Your PTO clutch is located in the rear of the spreader between the driveline and the beater assembly gearbox When an overload condition is...

Page 17: ...ound speed NOTE For best results steps 2 5 should be done as smoothly and quickly as possible 2 Adjust apron speed to lowest speed selection 3 Engage the PTO 4 Raise the end gate to full up position 5...

Page 18: ...bolts and Set Screws after a few hours of use and each month thereafter and tighten if necessary Roller Chain Tighteners to apply sufficient spring tension to keep roller chains running smoothly Also...

Page 19: ...kick out cylinders Cylinder stops are located on both sides of the beater assembly 7 STOP ENGINE AND REMOVE KEY FROM IGNITION 8 Carefully clear all obstructions 9 When cleanout is complete ensure that...

Page 20: ...86 1 5 7 5867 86 86 1 5 02 6 5 6 0 0 7 6 83 635 5 0 5715 6 83 635 5 0 5 0 723 0 5 0 723 5 0 63 5 0 63 5 0 5715 7 0 50 7254 5 2 57 0 3 225 0 63 5 51 0 672 00 00 0 5 2 3521 0 5 0 723 0 5 0 723 5 0 7 6 7...

Page 21: ...Page 21 5220 BASE ASSEMBLY...

Page 22: ...Page 22 5220 FINAL ASSEMBLY...

Page 23: ...Page 23 5220 FINAL ASSEMBLY...

Page 24: ...0 7 6 7 635 5 0 5 0 723 5 0 5 0 723 0 5 2 3521 0 672 00 00 0 63 5 51 0 50 7254 5 2 57 0 5715 7 0 63 5 0 63 5 0 5 0 723 5 0 5 0 723 0 5715 6 83 635 5 0 7 0 47 3 57 6 5 37 21 7 1 7 1 7 1 7 1 7 1 7 1 7 0...

Page 25: ...Page 25 5200 BASE ASSEMBLY...

Page 26: ...Page 26 5200 FINAL ASSEMBLY...

Page 27: ...Page 27 5200 FINAL ASSEMBLY...

Page 28: ...0 5 2 3521 0 672 00 00 0 63 5 51 0 02725 25 7 8 1 0 50 7254 5 2 57 0 5715 7 0 63 5 0 63 5 0 5 0 723 5 0 5 0 723 0 5715 6 83 635 5 0 7 6 83 635 5 0 7 0 47 3 57 6 5 37 21 7 1 7 1 7 1 7 1 7 1 7 1 7 00 7...

Page 29: ...Page 29 5180 BASE ASSEMBLY...

Page 30: ...Page 30 5180 FINAL ASSEMBLY...

Page 31: ...Page 31 5180 FINAL ASSEMBLY...

Page 32: ...Page 32 5180 ECONOMY FINAL ASSEMBLY...

Page 33: ...Page 33 5180 ECONOMY FINAL ASSEMBLY...

Page 34: ...715 6 7 6 23 0 2 0 6 7 5 0 0 6 7 5 9 0 7 635 5 0 7 2 635 5 0 0 7 16 21 5 6 7 5 0 5 6 7 16 21 5 1 0 5715 6 83 635 5 6 3 0 225 3 0 5 635 5 0 1 0 1 635 5 7 0 6 1 0 5 0 7 0 47 3 57 6 5 37 21 7 1 7 1 7 1 7...

Page 35: ...Page 35 5160 BASE ASSEMBLY...

Page 36: ...Page 36 5160 FINAL ASSEMBLY...

Page 37: ...Page 37 5160 FINAL ASSEMBLY...

Page 38: ...Page 38 5160 ECONOMY FINAL ASSEMBLY...

Page 39: ...Page 39 5160 ECONOMY FINAL ASSEMBLY...

Page 40: ...5 8 6 17 02 6 2 6 7 0 47 3 57 6 5 37 21 7 1 7 1 7 00 7 00 00 7 1 7 55 1 0 7 5 9 57 66 0 5715 7 7 3 1 0 7 0 8 7 1 0 6 7 56 9 57 0 6 7 56 9 57 5 0 7 3 1 7 56 9 57 187 1 187 1 187 1 187 1 0 3 7 5 9 57 0...

Page 41: ...47 3 57 6 5 37 21 7 1 7 1 7 1 7 1 7 1 7 1 0 5 7 1 7 5 0 5 7 225 6 5 0 5 7 225 6 0 225 6 0 6833257 6 6 187 1 187 1 187 1 187 1 6 2 6 2 6 7 6 7 6 2 6 2 6 7 6 7 6 2 6 2 5200 SILAGE KIT BILL OF MATERIAL...

Page 42: ...187 1 6 7 225 55 6 63 5 5 56 0 675 6 2 6 2 6 7 6 7 6 2 6 2 6 7 6 7 6 2 6 2 7 0 47 3 57 6 5 37 21 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 0 5 7 1 7 5 0 5 7 225 6 5 0 5 7 225 6 0 225 6 0 31 6 5 5 0 31 6 5 0 31...

Page 43: ...Page 43 DM900022 HYDRAULIC BREAKDOWN 5200 5220 TWO HOSE KIT WITH ELECTRONIC APRON CONTROL AND SLOPGATE...

Page 44: ...Page 44 DM900023 HYDRAULIC BREAKDOWN 5200 5220 FOUR HOSE KIT WITH ELECTRONIC APRON CONTROL AND SLOPGATE...

Page 45: ...Page 45 DM900026 HYDRAULIC BREAKDOWN 5160 5180 TWO HOSE KIT WITH ELECTRONIC APRON CONTROL AND SLOPGATE...

Page 46: ...Page 46 DM900053 HYDRAULIC BREAKDOWN 5160 5180 FOUR HOSE KIT WITH ELECTRONIC APRON CONTROL AND SLOPGATE...

Page 47: ...Page 47 DM900093 HYDRAULIC BREAKDOWN 5160 5180 FOUR HOSE KIT WITH MANUAL APRON CONTROL AND SLOPGATE...

Page 48: ...Page 48 DM900094 HYDRAULIC BREAKDOWN 5200 5220 FOUR HOSE KIT WITH MANUAL APRON CONTROL AND SLOPGATE...

Page 49: ...Page 49 DM900109 HYDRAULIC BREAKDOWN 5200 5220 ECONOMY FOUR HOSE KIT WITH MANUAL APRON CONTROL AND SLOPGATE...

Page 50: ...Page 50 DM900117 HYDRAULIC BREAKDOWN TWO HOSE BEATER KICK OUT KIT TO ON BOARD VALVE...

Page 51: ...Page 51 DM900118 HYDRAULIC BREAKDOWN TWO HOSE BEATER KICK OUT KIT TO TRACTOR...

Page 52: ...Page 52 DM800030 PTO CLUTCH...

Page 53: ...5 66 0 6 6 0 0 0 0 127 5 029 021 1 172 19 1725 25 66 0 6 6 0 0 0 0 127 5 029 021 1 172 19 1725 DM900038 DM900039 7 0 47 3 57 6 5 37 21 90 372 5 9 372 2 5 63 1 7 0 47 3 57 6 5 37 21 372 2 5 63 1 90 372...

Page 54: ...635 5 0 211 03 6 528 0 6 03 211 5 6 7501 5 1 8 6 211 25 520 3 327 7851 12 6 2 5 7 5 359 6 63 7 020 6 7 72 63 7 020 6 63 7020 6 7 72 63 7 6 5 630 663 6 5 0 66 67 2 175 67 6 7 5 027 67 7501 386 21 67 6...

Page 55: ...5 7 67 67 211 03 6 528 67 6 03 211 5 67 211 03 6 528 67 6 03 211 5 67 7501 03 0 67 7501 03 0 67 6 3 8 7 50 1 03 67 5 35 5 35 0 5 67 5 35 5 35 0 5 5 67 5 35 5 35 0 5 67 5 35 5 35 0 5 5 67 5 35 5 35 0 5...

Page 56: ...66 5 635 5 76 0 51 66 5 7 5 75 5 63 76 6 5 5 1 63 5200 7 02817 86 23 1 630 5 7 7 7851 6723 6 630 7 7851 6 0 5 67 03 220 7 0 47 3 57 6 5 37 21 1 7 29 0 5 7851 1 7 29 5 6723 1 5200 7 7 29 127 02 25 5 5...

Page 57: ...7 7 5 7 5 5 1 5 7 25 5 5 21 5 1 62 5 1 7 6 5 1 326 5 25 211 7 216 0867 7 5 7 7 5 0 5 127 2 127 211 7 3 1 1 7 3 5 DM700090 SPREADER LIGHT WIRE HARNESS 5 6 5 7 5 127 62 5 1 7 6 5 1 326 5 211 7 216 0867...

Page 58: ...hrough Sioux Automation Center Inc Load Cells Should be kept clean dry and lubricated to insure dependabiltiy Normal Scale Activity Some warm up scale drift may occur after the scale is turned on but...

Page 59: ...57 6 5 37 21 6 32 5 3 1 7 6 6 0 3 6 2 3 1 3 1 7 6 2 675 3 37 3 1 7 6 09 9 7 63 76 6 5 5 1 63 7 9 7 9 63 7 0 7 0 DM 900063 WT 6 CELL SCALE KIT 7 0 47 3 57 6 5 37 21 6 32 5 5 6 6 6 0 3 6 2 6 6 7 7 6 6 2...

Page 60: ...LL KIT SAC75829 TM DS SCALE KIT 7 0 47 3 57 6 5 37 21 6 32 5 5 6 6 6 0 3 6 2 6 6 7 7 6 6 2 9 5 187 2 6 63 76 6 5 5 1 63 7 9 7 9 63 7 0 7 0 6 7 ITEM QTY PART DESCRIPTION 1 4 DM700135 SCALE DUMMY WLD IT...

Page 61: ...ACK ASSEMBLY 7 0 47 3 57 6 5 37 21 7 1 7 1 7 1 7 1 0 1 7161 3 3 0 635 5 7 187 2 1 187 2 1 63 1 6 6 7 6 7 MON800321 10 BOLT HUB ASSEMBLY 7 0 47 3 57 6 5 37 21 7 0 21 5 7 0 83 5 7 0 83 5 7 0 21 5 7 1 7...

Page 62: ...ES 127 167 21 72 5 5 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 67 0 2 67 5 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 5...

Page 63: ...127 167 21 72 5 5 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 67 0 2 67 5 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 56...

Page 64: ...ES 127 167 21 72 5 5 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 67 0 2 67 5 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 5...

Page 65: ...FLOATATION 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 0 2 5 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 56 0 3 3 675 7 3...

Page 66: ...FLOTATION 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 0 2 5 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 56 0 3 3 675 7 3...

Page 67: ...E TIRES 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 5 0 2 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 56 0 3 3 675 7 3 7 3...

Page 68: ...25 TIRES 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 21 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 56 0 3 3 675 7 7 8 6 7...

Page 69: ...5 TIRES 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 21 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 56 0 3 3 675 7 7 8 6 7...

Page 70: ...LE TIRES 7 0 47 3 57 6 5 37 21 7 1 7 1 0 6 7 7 5 0 2 5 0 2 0 86 1 1 0 6 1 021 63 1 021 8 66 3 17 187 67 187 67 1 187 6 271 187 6 277 1 187 2 1 187 2 1 6 5 6 2 63 3 3 1 277 5 63 5 5 56 0 3 3 675 7 3 7...

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Page 72: ...SIOUX AUTOMATION CENTER INC 877 1ST AVE NW SIOUX CENTER IA 51250 PH 712 722 1488 FAX 712 722 1487 TOLL FREE 1 866 722 1488 http www siouxautomation com...

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