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THIS BRIEF USER MANUAL CONTAINS IMPORTANT INFORMATION. 

PLEASE READ CAREFULLY AND STORE IN A SAFE PLACE.

This user manual is specific to your Specialized Shiv TT. It contains 
important safety, performance and technical information, which you should 
read before your first ride and keep for reference. You should also read the 
entire Specialized Bicycle Owner’s Manual (“Owner’s Manual”), because 
it has additional important general information and instructions which 

you should follow. If you do not have a copy of the Owner’s Manual, you 
can download it at no cost at www.specialized.com, or obtain it from your 
nearest Authorized Specialized Retailer or Specialized Rider Care.
Additional safety, performance and service information for specific components 
such as seatpost or pedals on your bicycle, or for accessories such as helmets 
or lights, may also be available. Make sure that your Authorized Specialized 
Retailer has given you all the manufacturers’ literature that was included with 
your bicycle or accessories. If there is a difference between the instructions 
in this manual and the information provided by the component manufacturer, 
please refer to your Authorized Specialized Retailer.
When reading this user manual, you will note various important symbols 
and warnings, which are explained below:

WARNING! The combination of this symbol and word 

indicates a potentially hazardous situation which, if not 

avoided, could result in serious injury or death. Many of the 

Warnings say “you may lose control and fall.” Because any 

fall can result in serious injury or even death, we do not 

always repeat the warning of possible injury or death.
CAUTION: The combination of the safety alert symbol and the 

word CAUTION indicates a potentially hazardous situation, 

which, if not avoided, may result in minor or moderate injury, 

or is an alert against unsafe practices.
The word CAUTION used without the safety alert symbol 

indicates a situation which, if not avoided, could result in 

serious damage to the bicycle or the voiding of your warranty.
INFO: This symbol alerts the reader to information which is 

particularly important.
GREASE: This symbol means that high quality grease should 

be applied as illustrated.
CARBON FRICTION PASTE: This symbol means that carbon 

friction paste should be applied as illustrated to increase friction.
TORQUE: This symbol highlights the correct torque value for a 

specific bolt. In order to achieve the specified torque value, a 

quality torque wrench must be used.
TECH TIP: Tech Tips are useful tips and tricks regarding 

installation and use.

INTENDED USE

The Shiv TT is intended and tested for Road Riding only (Condition 1).

 

For more 

information on intended use and structural weight limits, please refer to the 
Owner’s Manual.

WARNING! The Specialized carbon components on the Shiv 

TT bicycle are designed for a maximum rider weight of 240 

lb (109 Kg). Do not ride these components if your weight, 

including any gear and accessories you are wearing, exceeds 

this weight limit. Failure to follow this warning may result in an 

accident, which can cause serious injury or death.

GENERAL NOTES ABOUT ASSEMBLY

This manual is not intended as a comprehensive assembly, use, service, 
repair or maintenance guide. Please see your Authorized Specialized 
Retailer for all service, repairs or maintenance. Your Authorized Specialized 
Retailer may also be able to refer you to classes, clinics or books on bicycle 
use, service, repair, and maintenance.
The Shiv TT is compatible with wired or wireless electronic shifting systems 
only. Mechanical shifting systems are not compatible.

 

„

Inspect the fork, stem, seatpost and seat tube, to ensure that there are 
no burrs or sharp edges. Remove any burrs or sharp edges using fine grit 
sandpaper.

 

„

All edges of the stem in contact with the steerer tube should be rounded 
out to eliminate any stress points.

WARNING! Due to the high degree of complexity of the Shiv TT, 

proper assembly requires a high degree of mechanical expertise, 

skill, training and specialty tools. Therefore, it is essential that the 

assembly, maintenance and troubleshooting be performed by an 

Authorized Specialized Retailer.
WARNING! Many components on the Shiv TT, including, 

but not limited to, the seatpost, headset and cable guides, 

are proprietary to the Shiv TT. Only use originally supplied 

components and hardware at all times. Use of other 

components or hardware may compromise the integrity and 

strength of the assembly. Shiv TT specific components should 

only be used on the Shiv TT and not on other bicycles, even if 

they fit. Failure to follow this warning could result in serious 

injury or death. 
WARNING! Never modify your frame or components in any 

way. Do not sand, drill, file, or remove parts. Do not install 

incompatible forks or components. An improperly modified 

frame, fork, or component, can cause you to lose control and 

fall.
In order to successfully build the Shiv TT bicycle, it is very 

important to follow the order of operations as outlined in this 

manual. Modifying the order of assembly will result in a longer 

build process. The following are the recommended routing 

instructions for Shimano Di2 wiring on the Shiv TT.
Use the Park IR-1 Internal Cable Routing Kit to simplify 
installation of shift wires or cable housings and brake 
housings.

We may occasionally issue updates and addendums to this document. Please periodically check www.
specialized.com or contact Rider Care to make sure you have the latest information.

Info: [email protected]  /  877-808-8154

SPECIALIZED BICYCLE COMPONENTS

15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229
0000143663_UM_R1, 09/19

TABLE OF CONTENTS

INTENDED USE .........................................................................................................................................1

GENERAL NOTES ABOUT ASSEMBLY ................................................................ 1

TOOLS / TORQUE SPECS ........................................................................................................................2

GENERAL NOTES ABOUT MAINTENANCE .......................................................... 2

WARRANTY ...............................................................................................................................................2

FRAME INTERNAL ROUTING (Di2 WIRING) ....................................................... 3

ELECTRONIC SHIFT WIRING - FRAME ..................................................................................................3

ELECTRONIC SHIFT WIRING - BASEBAR ..............................................................................................3
ELECTRONIC SHIFT WIRING - BOTTOM BRACKET .............................................................................3
SEATPOST ASSEMBLY ............................................................................................................................4

SEATPOST INSERTION ............................................................................................................................4
REAR BRAKE ROUTING ...........................................................................................................................5

FRONT BRAKE ROUTING ........................................................................................................................6

FORK / BASEBAR ASSEMBLY ........................................................................... 6

COCKPIT ASSEMBLY ........................................................................................ 8

Summary of Contents for TT 2020

Page 1: ...USER MANUAL ENGLISH SHIV TT ...

Page 2: ... accessories you are wearing exceeds this weight limit Failure to follow this warning may result in an accident which can cause serious injury or death GENERAL NOTES ABOUT ASSEMBLY This manual is not intended as a comprehensive assembly use service repair or maintenance guide Please see your Authorized Specialized Retailer for all service repairs or maintenance Your Authorized Specialized Retailer...

Page 3: ...for any creaks as a creak can be a sign of a problem with one or more components Periodically examine all surfaces in bright sunlight to check for any small hairline cracks or fatigue at stress points such as welds seams holes and points of contact with other parts If you hear any creaks see signs of excessive wear discover any cracks no matter how small or any damage to the bicycle immediately st...

Page 4: ... x 6 8 G UPPER HEADSET BEARING 38 x 27 2 x 6 3 H LOWER HEADSET BEARING 45 35 x 35 x 7 3 DESCRIPTION DIMENSIONS mm TOOL SIZE in lbf Nm I FRONT AXLE 6 133 15 J REAR AXLE 6 133 15 K FRONT DERAILEUR HANGER M4 x 12 2 5 18 2 0 L REAR DERAILLEUR HANGER M5 x 10 4 40 4 5 M JCT A BOX COVER M3 x 10 2 5 7 0 8 N JCT A PLUG FOR ETAP O Di2 BATTERY HOLDER P Di2 DROPOUT PLUG 1 A B C D E F G H I J K L P O N M ...

Page 5: ... T NUT SLEEVE 11 x 5 1 x 10 Z T NUT THREADED M5 x 11 x 14 6 44 5 0 DESCRIPTION DIMENSIONS mm TOOL SIZE in lbf Nm AA STEM BOLTS M5 x 16 4 44 5 0 BB STEM NUTS M5 x 7 1 5 44 5 0 CC STEM COVER DD STEM COVER FRONT BOLTS M3 x 14 2 1 0 12 EE STEM COVER REAR BOLT M2 5 x 24 2 1 0 12 FF HEADSET TOP CAP BOLT M5 x 20 4 GG HEADSET TOP CAP HH ARM CUPS II ARM CUP BOLTS M5 x 8 3 26 5 3 0 JJ ARM CUP PADS 2 BB AA C...

Page 6: ...p of the seat tube to the front side of the bottom bracket shell To remove the seatpost the EW RS910 must first be removed and the 1200mm wire unplugged TRAVEL OPTION If the seatpost will be removed repeatedly you can replace the 1200mm wire with a 700mm and a 500mm wire fig 3 A and an in line EW JC200 junction fig 3 B connecting the two wires ELECTRONIC SHIFT WIRING BASEBAR 4 1000mm EW JC130 SM J...

Page 7: ... I Fig 7 Install the plug assembly upper G and lower H rubber plugs metal upper clip I plastic lower circlip J on the battery Insert the assembly into the seatpost with the battery plug facing down 8 EW RS910 500mm 1200mm FIG 8 Shimano Di2 Install the junction box in the seatpost Remove the cover from the back of the seatpost take the EW RS910 Junction A box and plug a 500mm wire into one of the t...

Page 8: ...oo long we recommend using the 300mm seatpost WARNING For general instructions regarding the installation of the seatpost refer to the appropriate section in the Owner s Manual Riding with an improperly tightened seatpost can allow the saddle and seatpost to slide down which can damage the frame and cause you to lose control and fall WARNING Inspect the seatpost and seat tube to ensure that there ...

Page 9: ...FIG 16 Install the fork Grease then install the lower headset bearing in the lower headset cup then run the fork into the head tube Grease then install the upper headset bearing down over the steerer tube and into the headset cup followed by the compression ring 17 HEADSET TOP CAP BASEBAR TOP CAP BOLT FIG 17 Install the basebar Install the basebar followed by the top cap and bolt The rear brake an...

Page 10: ...of the top cap Ensure the brake line is properly positioned so there s no excess inside the frame and the handlebars will be able to rotate easily without tension from the rear brake housing 30 50mm 80mm 19 80mm HEAT SHRINK TUBING FRONT BRAKE HOUSING REAR BRAKE HOUSING 80mm NYLON TUBE FIG 19 Install heat shrink tubing and route brake housings To hold the nylon tube in position place an 80mm long s...

Page 11: ...onical washer followed by the nut on the underside Repeat the steps for the 2nd stack 22 SLEEVE 6 OR 10 SHIM SHIMANO OR SRAM WIRE CONICAL WASHER SPACER STACK BRIDGE BOLT EXTENSION SOCKET 32mm BOLT Fig 22 40 145mm stack Install the 40 80 or 120mm spacer onto the basebar insert the sleeves under the basebar then thread two 32mm bolts into the spacer from below Place any additional spacers on top of ...

Page 12: ...ter setup according to the brake manufacturer s instructions 26 EXTENSIONS MINIMUM INSERTION FIG 26 Install the extensions Insert the extension shifter wires in the extensions until they exit the ends of the extensions Route the extension shifter wires through the extensions loosening the stack bolts can help Depending on the shifters the wires will either have the exit the hole at the end of the ...

Page 13: ...CER mm BRIDGE NO SHIM 6 SHIM 10 SHIM 5 10 20 40 80 120 10 0 22 27 27 32 NUT 5 27 32 32 37 NUT 10 32 37 37 42 NUT 15 37 42 42 47 NUT 20 42 47 47 52 NUT 25 47 52 52 57 NUT 30 52 57 57 62 NUT 35 57 62 62 67 NUT 40 27 32 32 37 SLEEVE 45 32 37 37 42 SLEEVE 50 37 42 42 47 SLEEVE 55 42 47 47 52 SLEEVE 60 47 52 52 57 SLEEVE 65 52 57 57 62 SLEEVE 70 57 62 62 67 SLEEVE STACK BOLT LENGTH mm INSERT SPACER mm ...

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