S-WORKS Specialized Shiv TT Instruction Manual Download Page 12 | Manualshive

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CHAPTER 2: BRAKE INSTALLATION

2.1 FRONT AND REAR BRAKE ASSEMBLY (Exploded view)

Rear non-drive side

Rear drive side

1

2

3

4

5

6

7

Front non-drive side

Front drive side

2.2 FRONT AND REAR BRAKE ASSEMBLY (Spring mechanism)

1.

Place the spring plates (5) in the brake cavity. Make sure they’re facing the correct direction with the flat edge against the adjuster screw. The spring
plate is reversible for either side brake.

2.

Install the springs (6), clockwise for the drive-side brake, counter-clockwise for the non-drive-side brake. The shorter of the two spring pins goes in
the brake.

3.

Install the brake spring covers (7).

1.

Aero bolt cap

2.

Brake bolt O-ring

3.

Brake pivot bolt

4.

Brake arm

5.

Spring plate

6.

Spring

7.

Spring cover

1

5

6

7

Place long spring

tip facing out

Clockwise

wound

Counter-clockwise

wound

NON-DRIVE SIDE (Rear View)

DRIVE SIDE (Rear View)

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Summary of Contents for Specialized Shiv TT

Page 1: ...INSTRUCTION GUIDE SHIV TT ...

Page 2: ......

Page 3: ... of the crank Your Specialized frame does not require any Bottom Bracket shell pre installation preparation all surfaces have been precisely machined to specific tolerances at the factory for proper interface with the S Works Carbon crankset WARNING Great care should be taken to not damage carbon fiber or composite material Any damage may result in a loss of structural integrity which may result i...

Page 4: ...m Handlebar 20mm spacers extension or Crossbar 30mm spacers extension 4 M6 x 40mm Handlebar 15mm spacers extension or Crossbar 25mm spacers extension 4 M6 x 35mm Handlebar 10mm spacers extension or Crossbar 20mm spacers extension 8 M6 x 30mm Handlebar 5mm spacers extension or Crossbar 15mm spacers extension 4 M6 x 25mm Handlebar extension or Crossbar 10mm spacers extension 4 M6 x 20mm Crossbar 5mm...

Page 5: ...m RISER 2 x 65mm RISER RISER CAP SIDE VIEW 1 x LEFT TOP CAP 1 x LEFT BOTTOM CAP RISER CAP SIDE VIEW 1 x RIGHT TOP CAP 1 x RIGHT BOTTOM CAP LEFT SPACER TOP VIEW 1 x 20mm SPACER 1 x 10mm SPACER 2 x 5mm SPACER RIGHT SPACER TOP VIEW 1 x 20mm SPACER 1 x 10mm SPACER 2 x 5mm SPACER ...

Page 6: ...ample On a Transition if you add a 10mm spacer to the steerer tube at 73 degrees you ve increased the vertical stack of the bar 9 5mm and shortened the reach 3mm On a Shiv TT if you add a 10mm spacer you have increased the vertical stack 10mm and the reach is still the same 3 There is only one stem length and angle for all sizes of bike 75mm 18 degree This fixes the basebar to one position that is...

Page 7: ...p mm 504 564 563 562 560 7 Top Tube Length mm 512 525 535 542 557 8 BB Drop mm 71 72 72 72 72 9 Chainstay Length mm 395 395 395 395 395 10 Seat Tube Angle 74 5 74 5 75 75 75 76 25 11 Head Tube Angle 71 72 72 72 72 12 Fork Rake mm 47 43 43 43 43 13 Trail mm 68 65 65 65 65 14 Front Center mm 575 577 592 607 629 15 Wheelbase mm 940 946 961 976 996 16 Standover Height mm 745 806 806 806 806 17 Head Tu...

Page 8: ...brake cable housing 4 Install the front cable housing from the underside of the handlebar 1 D through the center hole by first running the brake cable through the handlebar then pushing the cable housing through The cable can be used to help pull the housing through as well 5 Repeat for the rear cable housing but through the top of the center hole of the handlebar 6 Make sure the cable housings st...

Page 9: ... the lever body and the lever body is fully engaged in the handlebar 10 Torque to 50 in lbf 5 6 N m 1 3 INSTALLING THE HANDLEBAR ON THE STEM 11 Guide the front brake cable housing and ferrule into the stem base s center hole and place the handlebar onto the stem base Depending on the chosen brake levers the cable housing may need to be trimmed to fit to make sure the cable housing has a smooth nat...

Page 10: ...lts M5 x 23mm Torque to 35 in lbf 4 0 N m 17 Unthread each brake lever barrel adjuster 1 J 3 turns from full tight 18 Pull the front cable back and forth to make sure the cable moves smoothly and doesn t bind 1 4 INSTALLING THE FRONT END ASSEMBLY ON THE FRAME 1 2 3 4 19 Install the headset parts see sidebar in the head tube 20 Install the fork 1 K into the head tube 1 L 5 6 1 L 1 I 1 J 1 H 1 K 1 1...

Page 11: ...is located between the stem s upper and lower sections Tighten the compression bolt to draw the stem assembly down onto the steerer tube Make sure not to cross thread the bolt 22 Adjust the headset compression bolt to eliminate headset play 23 Grease then torque the stem steerer tube bolts to 40 in lbf 4 5 N m 7 8 ...

Page 12: ...with the flat edge against the adjuster screw The spring plate is reversible for either side brake 2 Install the springs 6 clockwise for the drive side brake counter clockwise for the non drive side brake The shorter of the two spring pins goes in the brake 3 Install the brake spring covers 7 1 Aero bolt cap 2 Brake bolt O ring 3 Brake pivot bolt 4 Brake arm 5 Spring plate 6 Spring 7 Spring cover ...

Page 13: ...te the spring tab into place 5 Install a brake bolt and washer then torque to 70 in lbf 7 9 N m 6 Install the o ring on the brake bolt if it s not already on then install the aero cap 7 Rotate the drive side brake arm 2 A counter clockwise to allow the non drive side brake arm 2 B to install on the brake boss 8 Install the spring tab into the tab hole 2 3 2 A 2 A 2 B ...

Page 14: ...t against the rim surface 13 Torque the brake pad bolts to 43 in lbf 4 9 N m 14 Hook the articulated cable hanger arm 2 C to the brake arm 15 Install the front brake cable into the cable hanger 16 Position the brake pads so that they re approximately 1mm away from the braking surface 17 TIghten the cable hanger bolts to pinch the cable using two 2 5mm Allen keys or one 2 5mm Allen key and one 8mm ...

Page 15: ...he housing or pulling the housing out of the stem or top tube when turning the stem 4 Install the rear brake arms following the same steps as the front brake installation fig 1 4 5 Place the flexible cable noodle 2 D in the cable noodle guide and trim the cable housing so that it has a smooth path to the cable noodle that s as short as possible while still fully seating in the noodle Make sure it ...

Page 16: ...un the cable through the noodle and loop it around the pinch bolt 9 Adjust the clearance between the rim and the pads to approximately 1mm on each side fig 9 10 Torque the cable pinch bolt to 55 in lbf 6 2 N m 1 2mm 1mm 11 Adjust the spring tension screws with a 2mm Allen key to center the brake pads relative to the rim 12 Make sure the spring tension screws are inset enough so that the drive side...

Page 17: ...s 110mm due to the crossbar mounting holes being set further away from center WARNING Be sure to select the appropriate bolt length to match the desired risers and or spacers at each point as shown in the accompanying tables Incorrect bolt lengths can result in failure which may lead to serious personal injury or death 3 1 INSTALLING THE AERO EXTENSIONS Option 1 no risers with our without spacers ...

Page 18: ...h the riser crossbar 3 E and below 30mm through the handlebar 3 F 2 Grease then place 4 riser bolts B M6 x 15mm through the inner bolt holes of the crossbar from above then through the riser caps 3 D and into the top of the riser 3 C Riser caps are specific to top bottom left and right 3 Torque the bolts to 80 in lbf 9 0 N m To ease installation especially with shorter risers install the extension...

Page 19: ...overed in step 3 2 page 16 fig 2 3 Install 4 spacer bolts D with the length corresponding to the chosen spacers 4 Torque bolts to 80 in lbf 9 0 N m 3 4 AERO EXTENSIONS WITH SPACERS AND RISERS FULL RANGE The lateral width of the extensions is set either at 80mm when mounted directly to the handlebars with or without spacers or at 110mm when using the crossbar and risers with or without spacers The ...

Page 20: ...m 1 The armrests 3 G are laterally and fore aft adjustable Lateral adjustment range Narrow Position 1 Medium Position 2 14mm per side and Wide Position 3 28mm per side Fore aft adjustment range Switching the left and right armrests provides 22mm of adjustment 2 Grease then install 4 armrest bolts M4 x 10mm 3 Torque to 18 in lbf 2 0 N m 4 Install the soft armrest cushions 5 Fore aft adjustment Late...

Page 21: ... align to ensure the tab is placed in the groove of the outer cap 4 Install the bolt 4 E Use blue threadlocker Loctite 242 on the threads place into the opposite side outer cap and thread into the nut Tighten lightly 5 Install the seatpost into the seat tube 4 2 ADJUSTING THE SEATPOST TILT ANGLE AND FORE AFT POSITIONS 6 Adjust the saddle 4 F to the desired tilt angle and fore aft postion 7 NOTE Th...

Page 22: ...pped with a minimum insertion sight hole fig 3 This is the minimum insertion required for the seatpost and frame to remain structurally safe All frame sizes require a minimum post insertion of 72mm the seatpost MUST be visible through the sight hole Maximum insertion is 150mm in many cases the seatpost will need to be cut to reach the desired leg extension TECH TIP The use of a carbon specific bla...

Page 23: ......

Page 24: ...SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle Morgan Hill CA 95037 408 779 6229 ...

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