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Rytan RY45, Operator'S Manual

The Rytan RY45 is a high-quality key cutting machine that offers precision and reliability. Make sure to download the Operator's Manual for free from manualshive.com before using the machine to ensure proper setup and operation. This comprehensive manual will guide you through the process step by step.

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I N C O R P O R A T E D

www.rytan.com

RY

 

TA N ,   I N C .

1 6 4 8   W.   13 4 t h   St .

G a r d e n a ,   CA   90 2 4 9  

U . S . A .

( 8 0 0 )

  •   4 4 7   •   9 8 2 6

( 3 1 0 )   •   2 1 2   •   6 0 0 2  

f a x

Part Drawing may be different than actual part-Rytan  reser ves the right to make  changes

PARTS NOT ILLUSTRATED

RY9040 Power Cord
RY9051 Wire Nuts

REPLACEMENT REPAIR KITS

RY4514 Key Gauge Assembly
R

Y82 Key 

Vise Thrust Bearing Kit

R

Y42 Ball Bearing Cutter Sha

ft Assy.

OPTIONAL ACCESSORIES

R

Y88 12 

Volt D.C. Motor

R

Y99 12 

Volt D.C. Wiring Kit

RY10088 D.C. Motor Adapter Plate
R

Y4526 Instruction Manual

Convert your RY45 to a RY65

Buy an R

Y20030 Cutter & 

R

Y456276 

Stylus 

(let

s you make the first cut “straight” next 

to the shoulder just like the factory)

2-  

R

Y9069 Cap Screw

3-  

RY10038 A.C. Motor

7-  

R

Y9048 Set Screw

8-  

R

Y10037 Motor Pulley

1

1- 

RY115 Slotter Cutter (optional)

12- 

R

Y9046 Phili

p

s Screw

15- 

RY101 Wire Brush Kit (optional)

16- 

R

Y9074 Replacement Wire Brush

17- 

RY10101 Arbor

18- 

RY10030 or R

Y20030 Cutter

19- 

R

Y10036 Cutter Hex Nut (Le

f

t Hand)

23- 

RY9053 Strain Relief

25- 

RY10013 Guard

34- 

RY9145 Rubber Foot

35- 

R

Y9058 Cap Screw

36- 

R

Y9024 Bronze Oilite¨ Bearing

41- 

R

Y9055 Hex Jam Nut

42- 

R

Y9041 Switch

44- 

RY10035 Cutter Shaf

t Lock

48- 

R

Y42 Ball Bearing Cutter Sha

ft Assy.

50- 

R

Y82 3-Piece

 Thrust Bearing Assy.

58- 

R

Y9107 Slot Head Screw

62-  

R

Y9061 Cap Screw

69-  

R

Y9003 Set Screw

89-  

RY11105 Slotter Cutter Adaptor

87-  

R

Y10087 Carriage O-

Travel Adj.

104-

RY9085 Drive Belt

1

14-

R

Y256276 or RY456276 Stylus

1

15-

R

Y9073 

Steel Flat Washer

120-

RY10039 Cap

acitor

121-

RY10044 Cap

acitor Bracket

126-

RY9083 Steel Ball

127-

RY9089 Compression Spring

131-

R

Y9042 Cap Screw

150-

R

Y4501 Machine Base

151-

R

Y4502 Carriage

152-

RY49 Top V

ise Jaw

 Assembly

153-

R

Y4507 

Standard Bottom V

ise Jaw

154-

RY4508 Narrow Bottom V

ise Jaw

155-

RY9035 Compression Spring

156-

R

Y4527 Carriage Locking Screw

 Assy.

157-

R

Y4506 Carriage Sha

ft

158-

R

Y4512 Key Gauge Sha

ft

159-

R

Y4515 Key Gauge L.H.

160-

R

Y4513 Key Gauge R.H.

161-

RY4503 Plate

162-

R

Y4522 

Stylus Plunger

163-

R

Y4524 Compression 

Spring

164-

R

Y4523 Locking 

Stud

165-

R

Y4516 Depth

 

Adj. Screw

 Assy.

167-

RY4518 S

tylus Lock

168-

R

Y4517 

V

ise Jaw Clamp Screw

 Assy.

169-

R

Y47 Slotter Kit (optional)

170-

R

Y4521 Dual 

Stylus. Slotter on one end,

       RY10030 Stylus on other end. or

       RY6521 Dual Stylus. Slotter on one end,

       RY20030 Stylus on other end.

RY45 PARTS LIST

Summary of Contents for RY45

Page 1: ...E PRICES MAY VARY FROM YOUR DISTRIBUTOR Model RY45 OPERATOR S MANUAL Rytan Model RY45 Semi Automatic Key Duplicating Machine for Cylinder Keys and Automotive Keys Rytan Products Are Designed and Manuf...

Page 2: ...n Made Rytan Inc Model RY45 universal key duplicating machine Your new key machine has been designedand built with heavy duty components designed for the most demanding shop and van use As you become...

Page 3: ...d Never yank cord to disconnect from receptacle Keep cord from heat oil and sharp edges Never remove the ground connection from the plug If you use a two wire adapter be sure to properly connect the g...

Page 4: ...configuration The top jaw can be shimmed with 040 drill rod included to make deeper cuts in small keys Narrow groove style top and bottom vise jaws are possible by reversing the entire carriage B Key...

Page 5: ...wear Some steel keys will ruin your cutter wheel with just one pass NOTE Some automotive presentation keys are made of Hardened Steel and can ruin the cutter wheel instantly Don t befooled by the deco...

Page 6: ...Y KEY IS CLAMPED ON 102 OF ITS BLADE STANDARD JAW WILL CLAMP MAXIMUM AMOUNT OF KEY KEY IS CLAMPED ON 142 OF Its BLADE FIGURE2 TOP VISE JAW REPLACEMENT Either top vise jaw may be replaced at any time y...

Page 7: ...ee figure 4 REVERSING THE CARRIAGE The carriage is reversed on your RY45 key machine to switch from standard vise jaw configuration to narrow groove key clamping configuration To reverse the carriage...

Page 8: ...st the key into the vise jaw gently slide the key left and right a few times about 1 8 will do to seat the key into the vise jaws With the bottom shoulder of the standard cylinder key about 1 32 away...

Page 9: ...centered in the vise jaws Ignition key ridge will contact the face of the TOP vise jaw See figure 10 Door and truck key ridge will contact the face of the BOTTOM vise jaw See figure 9 See figure 9 for...

Page 10: ...12 Position the key in the vise so that the tip edge of the key is about 1 32 or less from the right edge of the vise jaws Operate the full function key gauges by rotating the key gauge shaft toward...

Page 11: ...the cutter by hand until the cutter shaft lock clicks intoposition When turningthe cutter by hand there is only ONE locking position to befound Once the cuttershaft lock isfullydepressed Holdit There...

Page 12: ...nut TheLeft HandNutisselflockingasyouuseit Over tighteningthecutterwheelnutmaymakeithardertoremovelaterandmayresultindamagingthecuttershaft lockorcuttershaftpulley PLEASE DON TFORGETtopullUPonthecutte...

Page 13: ...ey to compress the stylus all the way back Hold the carriage in this position during the adjustment process Observe that the cutter wheel misses the key blank in the right vise by carefully turning th...

Page 14: ...aws DO NOT bottom shoulder the keys into the vise there may be a small radius in the corner of the key blank s blade and bottom shoulder area Clamping in this area may ANGLE the key blank in the vise...

Page 15: ...y in place so you can t move it with your hand but you can move it with gentle to moderate tapping with your small plastic mallet See figure 18 Turn the cutter BACKWARDS with your hand to observe whic...

Page 16: ...carriagetotheLEFTmakingawidecutslightly morethanVi wide Seefigure19 PullthecarriagebackandswitchOFFthekeymachine Removethetwokey blanksfromtheright handvisejaw ReinstallonekeyblankintheRightvisejaw us...

Page 17: ...ching theface of the closed visejaw Gently turn theslotted screw stud withyour screwdrivertothe left as viewed fromthe frontof the machineandstopwhenyoufeelthestudcontactthekey machine scarriage remem...

Page 18: ...parts dry the next day with a clean rag or soft paper towel WARNING Do not turn the machipe over and set it on the Power Switch Lubricate the vise jaw plungers inside the carriage remove the key clam...

Page 19: ...y machine the qualityof the operator orthe qualityof the adjustments made to the machine All the questionsremainunanswered There is enly one way toget good results on aconsistentbasis Buy a quality bu...

Page 20: ...One key cuts fine and the next doesn t This time it may be the key gauges Sometimes key machine operators don t flip back the full function key gauges all the way and the left hand key gauge CRASHES i...

Page 21: ...rface when the cutter has sharp pointed teeth The ridges will get smoother as the cutter wears until finally you have to buy a new cutter or get the old cutter resharpened When you put on the new or r...

Page 22: ...continue to surface from time to time Best thing to do is a Never cut a key that s brought in by your customer Cut only what you know and make sure it always comes from YOUR inventory b Place a small...

Page 23: ...s HOW DO I REPLACE The Stylus Loosen the red T turn knob on the top of the stylus holder Pull out the stylus and replace with a new one Pushhard againstthetip of the stylusto compress the stylusspring...

Page 24: ...service for the RY45 key duplicating machine 21 WARRANTY The warranty registration form must be filled out and mailed to Rytan Inc within TEN days of date of purchase Failure to do so will VOID the w...

Page 25: ...AIRED BY UNAUTHORIZED SOURCES OR HAVE BEEN SUBJECT TO NEGLECT ABUSE MISUSE OR ACCIDENT INCLUDING SHIPPING DAMAGES OR MACHINES WHO S WARRANTY REGISTRATION FORMS HAVE NOT BEEN MAILED TO RYTAN INC WITHIN...

Page 26: ...r Foot 35 RY9058 Cap Screw 36 RY9024 Bronze Oilite Bearing 41 RY9055 Hex Jam Nut 42 RY9041 Switch 44 RY10035 Cutter Shaft Lock 48 RY42 Ball Bearing Cutter Shaft Assy 50 RY82 3 Piece Thrust Bearing Ass...

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