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RY100 & RY200 PARTS LIST

1-  RY39 Lamp Kit
2-  RY9069 Cap Screw
3-  RY10038 A.C. Motor
4-  RY10033 Motor Mounting Plate
5-  RY111 or RY222 Slotter Kit (optional)
6-  RY118 or RY218 Standard QC Stylus
7-  RY9048 Set Screw
8-  RY10037 Motor Pulley
9-  RY9039 Drive Belt
10-RY118 or RY218 Slotter Stylus
11-RY115 Slotter Cutter
12- RY9061 Phillips Screw
13-RY10016 Belt Guard
15- RY101 Wire Brush Kit (optional)
16- RY9074 Replacement Wire Brush
17- RY10101 Arbor
18- RY10030 or RY20030 Cutter
19- RY10036 Cutter Hex Nut (Left Hand)
20- RY9037 Ball Bearing Assembly
21-RY9054 Flat Head Screw
22-RY10012 Motor Bracket
23- RY9053 Strain Relief
24-RY9052 Bushing
25-RY10013 Guard
26-RY107 Cutter Shield (optional)
28-RY9042 Cap Screw
29-RY9029 Set Screw
30-RY10029 Stylus Adjustment Knob
31-RY9056 Nylon Lock Nut
32-RY10028 or RY20028 Stylus
33-RY9057 Cap Screw
34-RY9145 Rubber Foot
35-RY9058 Cap Screw
36-RY9024 Bronze Oilite¨ Bearing
37-RY10010 Machine Base
38-RY9044 Cap Screw
39-RY92 Capacitor 

41-RY9055 Hex Jam Nut
42-RY9041 Switch
44-RY10035 Cutter Shaft Lock
45-RY10017 Access Plate
48-RY84 Ball Bearing Spindle Assembly
49-RY80 Key Vise Knob & Stud
50-RY82 3-Piece Thrust Bearing Assy.
51-RY10041 Top Jaw Clamp Knob
52-RY89 or RY20089 Top Vise Jaw
53-RY9063 Cap Screw
54-RY10045 Top Plate
55-RY10046 Vise Plunger
56-RY9062 Cap Screw
57-RY10047 or 20047 Bottom Vise Jaw
58-RY9107 Slot Head Screw
59-RY10048 Key Gauge R.H.
60-RY9108 O-Ring 
61-RY9279 Cotter Pin
62-RY9061 Cap Screw
63-RY10050 Key Gauge L.H.
64-RY10061 Key Gauge Spring
65-RY10049 Key Gauge Shaft
66-RY9027 Lever Knob
67-RY10018 Lever Shaft
68-RY114 Key Gauge Protector (optional)
69-RY9003 Set Screw
70-RY9059 Shoulder Screw
71-RY10020 Drive Link
72-RY10019 Drive Shaft
75-RY10022 Carriage Shaft
76-RY10021 Shaft Link
77-RY10026 Carriage Shaft Spring Pin
78-RY10025 Carriage Extension Spring
79-RY9200 Retaining Pin
80-RY10056 Key Ring Stud
81-RY10023 Carriage Release Stud

82-RY9025 Carriage Release Spring
83-RY9038 Carriage Release Knob
84-RY9028 Carriage Knob
85-RY10086 Threaded Stud
86-RY10060 Knob Spacer
87-RY10087 Carriage Over-Travel
88-RY10011 or RY20011 Carriage
89-RY9278 Vinyl Cap
90-RY10067 Flat Washer
91-RY9047 Cap Screw
92-RY9273 Plastic Small Washer
93-RY9106 Washer

RY100 & RY200 Key Machine

OPTIONAL ACCESSORIES/PARTS

RY39 Lamp Kit
RY81 Key Gauge Assembly
RY82 Key Vise Thrust Bearing
RY83 Carriage Drive Linkage
RY84 Ball Bearing Spindle Assy.
RY85 Carriage Spring Assembly
RY86 Carriage Release Assy.
RY101 Wire Brush Kit 
RY107 Cutter Shield 
RY111 Slotter Kit
RY114 Key Gauge Protector 
RY120 Quick Change Kit

PARTS NOT ILLUSTRATED

RY9040 Power Cord
RY9051 Wire Nut
RY88 12 Volt D.C. Motor
RY99 12 Volt Wiring Kit
RY100104 Instruction Manual

Covert your RY100 to 4-way jaws

Orde part numbers:

RY2005-Carriage assembly
RY101-Wire Brush Kit
RY114-Key Gauge Proctector (optional)

Callus!

Part Drawing may be different
than actual part-Rytan reserves
the right to make changes

RYTAN 200 Parts

RY218 Quick Changes Standard Stylus
RY220 Standard Cutter & Q.C. Stylus
RY222 RY200 Slotter Kit
RY20011 Carriage
RY20005 Carriage Ay. with 4Way jaws
RY20006 Knob assb. 

w/ bearing

RY20028 Stylus
RY20030 Cutter for RY200
RY20046 Vise Plunger
RY20047 Bottom Jaw
RY20089 Top Jaw
RY200375 MicroAdjust

PRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE***SEE TERMS AND CONDITIONS

1648 W. 134th St.
Gardena, CA. 90249
tel (310) 328-6553
fax (310) 212-6002

WWW.RYTAN.COM

4 way jaw

84

87

86

85

82

83

41

88

81

50

54

53

52

51

54

52

49

56

57

55

20006

49

41

42

12

44

45

34

12

49

18

48

2

19

25

15

16

12

17

12

13

21

11

10

6

9

7

8

12

22

25

26

23

24

35

40

39

35

34

38

36

37

4

2

3

31

29

93

30

92

28

32

33

1

36

34

35

69

64

51

50

63

62

58

59

57

60

90

80

66

61

65

89

77

68

67

70

76

71

78

79

75

33

72

91

55

2 way jaw

RY82

RY20089

RY20047

RY20046

RY200MAA375
ADJUSTABLE STYLUS ASSY.
RY20029 Dial
RY20028 Stylus
RY20042 Stylus Holder
RY20029 Spring
RY20001 Screw

RY9258

Summary of Contents for RY100

Page 1: ...the U S A RYTAN INC RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE PRICES MAY VARY FROM YOUR DISTRIBUTOR 1648 W 134th St Gardena CA 90249 U S A 310 328 6553 FAX 310 212 6002 M o d e l R Y 1 0 0 RY1...

Page 2: ...8 TOP SHOULDER GAUGING 10 9 CLAMPING KEYS 10 10 TIP GAUGING 13 11 RELEASING THE CARRIAGE 13 12 CUTTER SHAFT LOCK 14 13 REMOVING REPLACING CUTTER 15 14 DEPTH ADJUSTMENT 15 15 SPACE ADJUSTMENT 18 16 KEY...

Page 3: ...S A Know your machine Read the owner s manual carefully Learn its applications and limitations as well as specific operational hazards peculiar to this machine B Guard against electrical shock by prev...

Page 4: ...ing Do not attempt to remove key blank or key blank material while cutter is rotating T Never use machine in an explosive atmosphere For example if your machine is in a service vehicle with a fuel lea...

Page 5: ...SMOOTHLY from Right to Left The key will be cut properly starting at the Bow and ending at the tip of the key It is O K to make a cleanup cut back to the bow of the key ONLY after the key has already...

Page 6: ...keys Before cutting a steel key try filing a small groove where one of the deeper cuts will be made if the key won t file easily it won t cut any better in your key machine and will most likely ruin...

Page 7: ...to buy top vise jaws in pairs or sets Inspect your top vise jaws for uneven clamping and referencing surfaces Replace when jaws appear worn Accelerat ed wear occurs when you clamp double sided steel k...

Page 8: ...S Open the vise jaws only wide enough to slide the key in With the key in all the way into the throat of the vise jaws put your index finger against the key blade as shown below and with moderate forc...

Page 9: ...ise jaw you want to take up as much of the slack between the top and bottom vise jaws as you can NOW tighten the four 6 32 screws with your 7 64 Allen hex wrench readjust if necessary to get a good fi...

Page 10: ...t have a top shoulder to gauge from Open the vise jaws ONLY enough to slide in the thinnest part of the key Slide in the key blank and allow the full thickness ridge of the key to contact the face of...

Page 11: ...inuing to rotate the key gauge until the key gauge aligns itself with the tip of the key See figure 10 Fig 10 Always remember to flip DOWN your key gauges before cutting a key Failure to do so may dam...

Page 12: ...to do so may damage t he key gauge and key gauge shaft with the cutter wheel 11 RELEASING THE CARRIAGE For safety reasons releasing the carriage requires two actions With your right hand push down ge...

Page 13: ...CK THE CARRIAGE BACK after cutting a key Push DOWN on the carriage s large teardrop knob until the carriage clicks into the locked position SWITCH ON YOUR MACHINE The power switch is located at the lo...

Page 14: ...and permanently damage it by wearing a flat spot on the belt 13 REMOVING REPLACING THE CUTTER REMOVING THE CUTTER The cutter wheel is secured to the cutter shaft with a LEFT HAND NUT You must turn th...

Page 15: ...llen Hex Wrench to loosen the two screws about 1 turn each Before you begin please make sure that both top vise jaws are in the standard configuration See figure 17 below Fig 17 Depth is adjusted by m...

Page 16: ...recom mend that you slowly move the 1 x 4 piece of paper from side to side along the blade of the key blank to as sist you in detecting when the cutter wheel s teeth first contact the paper When the c...

Page 17: ...e for depth adjustment Spacing is adjusted by moving the cutter wheel and its cutter shaft assembly left or right The cutter shaft assembly is secured tot he machine s main housing by two 10 32 Allen...

Page 18: ...f your adjustment There should be NO key blank in the left vise jaw for this part of the procedure DO NOT FORGET to flip down your key gauges Failure to do so may result in damage to the key gauge and...

Page 19: ...and and observe which way you must move the cutter Use your small plastic mallet to nudge the cutter shaft assembly in the direction you want it to go It is a good idea to verify the cutter position i...

Page 20: ...key blank stack go all the way to the carriage s built in over travel stop and move the machine s stick shift lever to the LEFT making a wide cut slightly more than wide Pull the carriage back and SWI...

Page 21: ...n should be enough Observe that the stylus is touching the face of the closed vise jaw Gently turn the slotted screw stud with your screwdriver in the clockwise direction and stop when you feel the st...

Page 22: ...WARNING Do not turn the machine over and set it on the Power Switch SUGGESTION When lubricating the stick shift drive linkages under the machine you might want to use spray on bicycle chain lubricant...

Page 23: ...nts made to the machine All questions remain unan swered There is only one way to get good results on a consistent bases Buy a quality built heavy duty key machine don t abuse it and keep it well main...

Page 24: ...gauges all the way down and the left hand key gauge CRASHES into the stylus holder and knocks the key gauges out of position The key they re cutting is O K but the next key they duplicate won t work...

Page 25: ...cutter wears until finally you have to buy a new cutter or get the old cutter resharpened When you put on the new or resharpened cutter you re back to ridges again Machine Makes Whirring Sound There...

Page 26: ...ecommend it No question about it steel keys are hard on cutters period 5 You cut a beautiful brand new Automotive Presentation key that the customer brought in You cut the key and toasted the cutter W...

Page 27: ...tters until you ve accumulated at least three cutters then call us about resharpening them to all the same size When you have them all resharpened to the same size you will have to readjust your key m...

Page 28: ...will probably fall out by itself At the bottom of the carriage there is a1 4 wide slot with a pin in it use a small hammer and drive the pin to nearly flush with the bottom of the carriage From the f...

Page 29: ...jaws last a long time anyway and when you re place them you are not required to replace them in sets buy only what you need at the time Why Not Use a Less Expensive Motor and Save Money Our stick shi...

Page 30: ...BLE IN THE CONTINENTAL U S A ONLY RYTAN INC MODEL RY100 KEY MACHINES ARE WARRANTED TO BE FREE FROM MANUFACTURING DEFECTS FOR ONE YEAR FROM DATE OF PURCHASE DURING THE FIRST YEAR DEFECTIVE PARTS WILL B...

Page 31: ...signing and building the first heavy duty real tool to drill out the side bar and gave away the try out codes for free with the purchase of the RY25 Ford Drill Tool It was the profits earned from you...

Page 32: ...Retaining Pin 80 RY10056 Key Ring Stud 81 RY10023 Carriage Release Stud 82 RY9025 Carriage Release Spring 83 RY9038 Carriage Release Knob 84 RY9028 Carriage Knob 85 RY10086 Threaded Stud 86 RY10060 K...

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