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Page 5

RULES FOR SAFE OPERATION (Continued)

IMPORTANT SAFETY INSTRUCTIONS FOR
CIRCULAR SAWS

KEEP GUARDS IN PLACE AND IN WORKING
ORDER.

 Never wedge or tie lower blade guard open.

Check operation of lower blade guard before each use.
Do not use if lower blade guard does not close briskly
over saw blade.

       If saw is dropped, lower blade guard or bumper may be

bent, restricting full return. If lower blade guard or
bumper becomes bent or damaged, replace them before
reuse.

KEEP BLADES CLEAN AND SHARP. 

Sharp blades

minimize stalling and kickback.

DANGER:

KEEP HANDS AWAY FROM CUTTING AREA. 

Keep

hands away from blade. Do not reach underneath work
while blade is rotating. Do not attempt to remove cut
material when blade is moving.

Blades coast after turn off.

USE RIP FENCE. 

Always use a fence or straight edge

guide when ripping.

SUPPORT LARGE PANELS.

 To minimize the risk of

blade pinching and kickback, always support large
panels as shown in Figure 11, Page 11. When cutting
operation requires the resting of the saw on the
workpiece, the saw should be rested on the larger
portion and the smaller piece cut off.

LOWER BLADE GUARD.

      Make sure cord is located so that it will not be stepped

on, tripped over, or otherwise subjected to damage or
stress.

        If lower blade guard must be raised to make a cut,

always raise it with the retracting handle to avoid
serious injury. 

See Figure 20, Page 15.

GUARD AGAINST KICKBACK.

Kickback occurs when the saw stalls rapidly and is
driven back towards the operator.

Release switch immediately if blade binds or saw stalls.

Keep blades sharp.

Support large panels as shown in Figure 11, Page 12.

Use fence or straight edge guide when ripping.

Don't force tool.

Stay alert – exercise caution.

Don't remove saw from work during a cut while the
blade is moving. 

See Pages 12 and 13.

BEFORE MAKING A CUT, BE SURE THE DEPTH
AND BEVEL ADJUSTMENTS ARE TIGHT.

USE ONLY CORRECT BLADES. 

Do not use blades

with incorrect size holes. Never use blade washers or
bolts that are defective or incorrect. The maximum blade
capacity of your saw is 5-1/2 inches (140 mm).

NEVER 

touch the blade or other moving parts during

use.

NEVER 

start a saw when its blade is touching the

workpiece.

NEVER 

lay a tool down before its moving parts have

come to a complete stop.

SAVE THESE INSTRUCTIONS. 

Refer to them

frequently and use them to instruct others who may use
this tool. If you loan someone this tool, loan them these
instructions also.

WARNING:

Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:

•  lead from lead-based paints,

•  crystalline silica from bricks and cement and other
   masonry products, and

•   arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter
out microscopic particles.

The operation of any power tool can result in foreign objects being thrown into your
eyes, which can result in severe eye damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with side shields and a full face shield
when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or
standard safety glasses with side shields. Always use eye protection which is marked
to comply with ANSI Z871.1.

WARNING:

Summary of Contents for RY6201

Page 1: ...ay close attention to the Rules for Safe Operation Warnings and Cautions If you use your cordless circular saw properly and only for what it is intended you will enjoy years of safe reliable service Thank you again for buying Ryobi tools OPERATOR S MANUAL 5 1 2 in 140 mm CORDLESS CIRCULAR SAW MODEL NO RY6201 SAVE THIS MANUAL FOR FUTURE REFERENCE SPECIFICATIONS Blade Diameter 5 1 2 in 140 mm Blade ...

Page 2: ...rts are missing do not operate this tool until the missing parts are replaced Failure to do so could result in possible serious personal injury Table of Contents 2 Accessories 2 Unpacking 2 Rules For Safe Operation 3 6 A Important Safety Rules For Battery Tools 4 B Important Safety Instructions For Charger 4 C Important Safety Instructions For Circular Saws 5 Symbols 6 Features 7 Operation 8 17 Ma...

Page 3: ...G Wear hearing protection during extended periods of operation SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and bal ance at all times Do not use while standing on a ladder or unstable support MAINTAIN TOOLS WITH CARE Keep tools sharp at all times and clean for best and safest performance Fo...

Page 4: ...ONLY IDENTICAL REPLACEMENT PARTS RULES FOR SAFE OPERATION Continued IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for battery charger part number 1412001 Before using battery charger read all instructions and cautionary markings in this manual on battery charger and product using battery charger To reduce risk of ...

Page 5: ...ce tool Stay alert exercise caution Don t remove saw from work during a cut while the blade is moving See Pages 12 and 13 BEFORE MAKING A CUT BE SURE THE DEPTH AND BEVEL ADJUSTMENTS ARE TIGHT USE ONLY CORRECT BLADES Do not use blades with incorrect size holes Never use blade washers or boltsthataredefectiveorincorrect Themaximumblade capacity of your saw is 5 1 2 inches 140 mm NEVER touch the blad...

Page 6: ...dicates danger warning or caution May be used in conjunction with other symbols or pictographs DANGER Failure to obey a safety warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury WARNING Failure to obey a safety warning can result in serious injury to yourself or to others Always follow th...

Page 7: ...trigger The lock resets each time the trigger is released NOTE You can depress the lock off button from either the left or right side Fig 1 SWITCH TRIGGER UPPER BLADE GUARD LOWER BLADE GUARD BLADE BASE ASSEMBLY BEVEL CUT ADJUSTMENT BEVEL ADJUSTMENT KNOB BLADE WRENCH 5 mm HEX KEY DEPTH OF CUT ADJUSTMENT DEPTH ADJUSTMENT KNOB BLADE WRENCH STORAGE AREA OPTIONAL RIP GUIDE SCREW WING SCREW OPTIONAL RIP...

Page 8: ...Page 8 ...

Page 9: ...de capac ity of your saw Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle Larger blades will come in contact with the blade guard while thicker blades will prevent blade screw from securing blade on spindle Either of these situations could result in a serious accident TO ASSEMBLE OR REMOVE BLADE TO ASSEMBLE BLADE Remove battery pack from saw W...

Page 10: ... sharp blades are always available Gum and wood pitch hardened on blades will slow your saw down Use gum and pitch remover hot water or kerosene to remove these accumulations DO NOT USE GASOLINE BLADE GUARD SYSTEM Thelowerbladeguardattachedtoyourcordlesscircular saw is there for your protection and safety It should never be altered for any reason If it becomes damaged or begins to return slow or s...

Page 11: ...LESSEN THE CHANCE OF KICKBACK Always keep the correct blade depth setting the correct blade depth setting for all cuts should not exceed 1 4 in below the material to be cut See Figure 10 One blade tooth below the material to be cut works best for most efficient cutting action Inspect the workpiece for knots or nails before beginning a cut Never saw into a knot or nail Make straight cuts Always use...

Page 12: ...s best for most efficient cutting action TO ADJUST BLADE DEPTH Remove battery pack from saw WARNING Failure to remove battery pack from saw could result in accidental starting causing possible serious personal injury Loosen depth adjustment knob See Figure 12 Hold base flat against the workpiece and raise or lower saw until the required depth is reached Tighten depth adjustment knob securely START...

Page 13: ...ece WARNING The blade coming in contact with the workpiece before it reaches full speed could cause your saw to kickback towards you resulting in serious injury When making a cut use steady even pressure Forcing causes rough cuts could shorten the life of your saw and could cause kickback DANGER When sawing through work the lower blade guard does not cover the blade exposing it on the underside of...

Page 14: ...ou should offset the guideline WIDTH OF CUT SCALE See Figure 18 A width of cut scale has been provided on the base of your saw When making straight cross cuts or rip cuts the scale can be used to measure up to four inches to the right side of the blade It can be used to measure up to one inch to the left side of the blade 4 5 4 5 5 0 5 0 3 0 3 0 2 2 2 2 1 1 2 3 0 4 5 0 4 1 45 1 2 3 TOP VIEW OF SAW...

Page 15: ... into the workpiece WARNING The blade coming in contact with the workpiece before it reaches full speed could cause saw to kickback toward you resulting in serious injury After you complete your cut release the trigger and allow the blade to come to a complete stop After the blade has stopped lift your saw from the workpiece TO ADJUST BEVEL SETTING Remove battery pack from saw WARNING Failure to r...

Page 16: ...s adjust bevel setting to zero before making a pocket cut Attempting a pocket cut at any other setting can result inlossofcontrolofyoursawpossiblycausingseriousinjury Adjust the bevel setting to zero set blade to correct blade depth setting and swing the lower blade guard up using the lower blade guard handle Always raise the lower blade guard with the handle to avoid serious injury While holding ...

Page 17: ... See Figure 24 Remove battery pack from saw WARNING Failure to remove battery pack from saw could result in accidental starting causing possible serious personal injury Place rip guide through holes in saw base as shown in figure 24 Adjust rip guide to the width needed Tighten rip guide screw wing screw securely When using a rip guide position the face of the rip guide firmly against the edge of w...

Page 18: ... temperature the quicker they lose their charge If you store your tool for long periods of time without using it recharge the batteries every month or two This practice will prolong battery DO NOT abuse power tools Abusive practices can damage tool as well as workpiece WARNING Do not attempt to modify this tool or create accessories notrecommendedforusewiththistool Anysuchalteration or modificatio...

Page 19: ...Page 19 NOTES ...

Page 20: ...om for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model number of this tool will be found on a plate attached to the motor housing Please record the serial number in the space provided below HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER SERIAL NUMBER RY6201 RYOBI TECHNOLOGIES INC 1428 Pearman Dairy Road Anderso...

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