4
Original Instructions
when performing an operation where the cutting
accessory may contact hidden wiring.
Cutting
accessory contacting a “live” wire may make exposed
metal parts of the power tool “live” and could give the
operator an electric shock.
■
Always hold the tool firmly in your hand(s) during
the start-up.
The reaction torque of the motor, as it
accelerates to full speed, can cause the tool to twist.
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Use clamps to support workpiece whenever
practical.
Never hold a small workpiece in one hand
and the tool in the other hand while in use.
Clamping
a small workpiece allows you to use your hand(s) to
control the tool. Round material such as dowel rods,
pipes or tubing have a tendency to roll while being cut,
and may cause the bit to bind or jump toward you.
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Position the cord clear of the spinning accessory.
If you lose control, the cord may be cut or snagged
and your hand or arm may be pulled into the spinning
accessory.
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Never lay the power tool down until the accessory
has come to a complete stop.
The spinning accessory
may grab the surface and pull the power tool out of your
control.
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After changing the bits or making any adjustments,
make sure the collet nut, chuck or any other
adjustment devices are securely tightened.
Loose
adjustment devices can unexpectedly shift, causing loss
of control, loose rotating components will be violently
thrown.
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Do not run the power tool while carrying it at your
side.
Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your
body.
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Regularly clean the power tool’s air vents.
The
motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electrical hazards.
■
Do not operate the power tool near flammable
materials.
Sparks could ignite these materials.
■
Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution or shock.
KICKBACK AND RELATED WARNINGS
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, sanding band, brush or any other accessory.
Pinching or snagging causes rapid stalling of the rotating
accessory which in turn causes the uncontrolled power tool
to be forced in the direction opposite of the accessory’s
rotation.
For example, if an abrasive wheel is snagged or pinched
by the workpiece, the edge of the wheel that is entering
into the pinch point can dig into the surface of the material
causing the wheel to climb out or kick out. The wheel may
either jump toward or away from the operator, depending on
direction of the wheel’s movement at the point of pinching.
Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
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Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces.
The operator can control kickback forces, if
proper precautions are taken.
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Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control
or kickback.
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Do not attach a toothed saw blade.
Such blades
create frequent kickback and loss of control.
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Always feed the bit into the material in the same
direction as the cutting edge is exiting from the
material (which is the same direction as the chips
are thrown).
Feeding the tool in the wrong direction
causes the cutting edge of the bit to climb out of the work
and pull the tool in the direction of this feed.
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When using rotary files, cut-off wheels, high-speed
cutters or tungsten carbide cutters, always have the
work securely clamped.
These wheels will grab if they
become slightly canted in the groove, and can kickback.
When a cut-off wheel grabs, the wheel itself usually
breaks. When a rotary file, high-speed cutter or tungsten
carbide cutter grabs, it may jump from the groove and
you could lose control of the tool.
Safety warnings specific for grinding and abrasive
cutting-off operations
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Use only wheel types that are recommended for your
power tool and only for recommended applications.
For example: do not grind with the side of a cut-
off wheel.
Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these wheels
may cause them to shatter.
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For threaded abrasive cones and plugs use only
undamaged wheel mandrels with an unrelieved
shoulder flange that are of correct size and length.
Proper mandrels will reduce the possibility of breakage.
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Do not “jam” a cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive
depth of cut.
Overstressing the wheel increases the
loading and susceptibility to twisting or snagging of the
wheel in the cut and the possibility of kickback or wheel
breakage.
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Do not position your hand in line with and behind
the rotating wheel.
When the wheel, at the point of
operation, is moving away from your hand, the possible
kickback may propel the spinning wheel and the power
tool directly at you.
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When wheel is pinched, snagged or when
interrupting a cut for any reason, switch off the
power tool and hold the power tool motionless until
the wheel comes to a complete stop. Never attempt
to remove the cut-off wheel from the cut while the
wheel is in motion otherwise kickback may occur.
Investigate and take corrective action to eliminate the
cause of wheel pinching or snagging.
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Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut.
The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
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Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight.
Supports must be placed under the workpiece near the
line of cut and near the edge of the workpiece on both