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WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals 
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to 
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks 
that are specially designed to filter out microscopic particles. 

Hold tool by insulated gripping surfaces when per-
forming  an  operation  where  the  cutting  tool  may  
contact hidden wiring or its own cord.

 Contact with a 

“live” wire will make exposed metal parts of the cutting 
tool “live” and shock the operator.

ADDITIONAL SAFETY RULES

Know your power tool. Read operator’s manual care-
fully.  Learn  its  applications  and  limitations,  as  well 
as the specific potential hazards related to this tool. 

Following this rule will reduce the risk of electric shock, 
fire, or serious injury.

Always  wear  safety  glasses.  Everyday  eyeglasses 
have  only  impact-resistant  lenses;  they  are  NOT 
safety glasses.

 Following this rule will reduce the risk 

of serious personal injury.

Protect your lungs. Wear a face or dust mask if the 
operation is dusty. 

Following this rule will reduce the 

risk of serious personal injury.

Protect your hearing. Wear hearing protection during 
extended periods of operation.

 Following this rule will 

reduce the risk of serious personal injury.

Inspect tool cords periodically and, if damaged, have 
repaired at your nearest Authorized Service Center. 
Constantly stay aware of cord location.

 Following this 

rule will reduce the risk of electric shock or fire.

Check  damaged  parts.  Before  further  use  of  the 
tool, a guard or other part that is damaged should 
be carefully checked to determine that it will operate 
properly and perform its intended function. Check for 
alignment of moving parts, binding of moving parts, 

SERVICE

Tool service must be performed only by qualified re-
pair personnel. 

Service or maintenance performed by 

unqualified personnel may result in a risk of injury.

breakage of parts, mounting, and any other conditions 
that may affect its operation. A guard or other part that 
is damaged should be properly repaired or replaced 
by an authorized service center. 

Following this rule will 

reduce the risk of shock, fire, or serious injury.

Do not abuse cord. Never carry the tool by the cord 
or yank it to disconnect it from the receptacle. Keep 
cord away from heat, oil, and sharp edges.

 Following 

this rule will reduce the risk of electric shock or fire.

Make sure your extension cord is in good condition. 
When using an extension cord, be sure to use one 
heavy enough to carry the current your product will 
draw. A wire gage size (A.W.G.) of at least 16 is recom-
mended for an extension cord 50 feet or less in length. 
A cord exceeding 100 feet is not recommended. If in 
doubt, use the next heavier gage. The smaller the gage 
number, the heavier the cord. 

An undersized cord will 

cause a drop in line voltage resulting in loss of power and 
overheating.

Inspect for and remove all nails from lumber before 
using this tool. 

Following this rule will reduce the risk of 

serious personal injury.

Drugs, alcohol, medication. Do not operate tool while 
under the influence of drugs, alcohol, or any medica-
tion. 

Following  this  rule  will  reduce  the  risk  of  electric 

shock, fire, or serious personal injury.

Save these instructions. 

Refer to them frequently and 

use them to instruct others who may use this tool. If you 
loan  someone  this  tool,  loan  them  these  instructions 
also.

When servicing a tool, use only identical replacement 
parts. Follow instructions in the Maintenance section 
of this manual.

 Use of unauthorized parts or failure to fol-

low Maintenance Instructions may create a risk of shock 
or injury.

GENERAL SAFETY RULES

SPECIFIC SAFETY RULES

Summary of Contents for D45CK

Page 1: ...ly cared for the drill will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Tha...

Page 2: ...13 n Maintenance 14 n Exploded View and Repair Parts List 15 n Parts Ordering Service 16 TABLE OF CONTENTS INTRODUCTION This tool has many features for making its use more pleasant and enjoyable Safet...

Page 3: ...inger on the switch or plugging in tools that have the switch on invites acci dents n Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating...

Page 4: ...d or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts SER...

Page 5: ...jury user must read and understand operator s manual before using this product Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this...

Page 6: ...efore beginning power tool operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or s...

Page 7: ...power supply ELECTRICAL WARNING Keep the extension cord clear of the working area Po sition the cord so that it will not become entangled in the rotating foam pad or caught on lumber tools or other ob...

Page 8: ...s you to hand tighten or release drill bit in the chuck jaws SWITCH To turn your drill driver ON depress the switch trigger Release switch trigger to turn your drill driver OFF FORWARD REVERSE SELECTO...

Page 9: ...ately VARIABLE SPEED See Figure 2 Your drill has a variable speed switch designed to allow operator control of speed and torque limits The speed and torque of your drill can be increased by depressing...

Page 10: ...sp and hold the collar of the chuck with one hand Rotate the chuck body with your other hand Insert drill bit straight into the chuck the full length of the jaws and tighten securely by rotating the c...

Page 11: ...N L O C K REMOVING BITS See Figure 4 n Unplug your drill WARNING Failure to unplug your drill could result in accidental starting causing serious injury n Loosen the chuck jaws from drill bit n To loo...

Page 12: ...ired hole location This will prevent the drill bit from slipping off center as the hole is started However the low speed feature allows starting holes without center punching if desired To accomplish...

Page 13: ...sert hex key into chuck and tighten chuck jaws securely Tap sharply with a mallet in a counter UN L O C K clockwise direction This will loosen the chuck on the spindle It can now be unscrewed by hand...

Page 14: ...e bearings in this tool are lubricated with a suf ficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required WARNING...

Page 15: ...E FOR PARTS ORDERING INSTRUCTIONS NOTE The assembly shown represents an important part of the Double Insulated System To avoid the possibility of alteration or damage to the system service should be p...

Page 16: ...or a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model number of this tool will be found on a plate attached to the motor housing Please record the model number and serial n...

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