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CHUCK REMOVAL

See Figures 10, 11, and 12.

Whenever necessary to remove the chuck for replace-
ment,  etc.  use  the  following  procedure  for  chuck  re-
moval:

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    Unplug your drill.

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Rotate torque adjusting ring to the maximum torque 
setting.

        WARNING:

Failure to unplug your drill could result in accidental 
starting causing serious injury.

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    Open chuck jaws.

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Insert a 5/16 in. or larger hex key into the chuck  of 
your drill and tighten chuck jaws securely. 

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    Tap the hex key sharply with a mallet in a clockwise 

direction

. See Figure 10. 

This will loosen the screw in 

the chuck for easy removal. 

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    Open the chuck jaws and remove hex key. Remove 

the chuck screw by turning it in a clockwise direc-
tion.

 See Figure 11.

      

Note:

 The chuck screw has left hand threads.

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    Insert hex key into chuck and tighten chuck jaws 

securely.  Tap  sharply  with  a  mallet  in  a  counter-

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clockwise direction. This will loosen the chuck on 
the spindle. It can now be unscrewed by hand

. See 

Figure 12.

TO RETIGHTEN A LOOSE CHUCK

The chuck may at times become loose on the spindle and 
develop a wobble. Also, the chuck screw may become 
loose causing the chuck jaws to bind and prevent them 
from closing. To tighten, follow these steps:

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Unplug your drill.

        WARNING:

Failure to unplug your drill could result in accidental 
starting causing serious injury.

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Insert hex key into chuck and tighten chuck jaws 
securely.  Tap  hex  key  sharply  with  a  mallet  in  a 
clockwise direction. This will tighten the chuck on 
the spindle

. See Figure 10. 

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    Open the chuck jaws and remove the hex key.

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    Tighten the chuck screw.

      

Note:

 

The chuck screw has left hand threads.

OPERATION

Fig. 10  

Fig. 11 

Fig. 12

SCREWDRIVER

HEX KEY

TORQUE 

ADJUSTING

 RING

KEYLESS

CHUCK

MALLET

CHUCK

JAWS

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Summary of Contents for D45CK

Page 1: ...ly cared for the drill will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Tha...

Page 2: ...13 n Maintenance 14 n Exploded View and Repair Parts List 15 n Parts Ordering Service 16 TABLE OF CONTENTS INTRODUCTION This tool has many features for making its use more pleasant and enjoyable Safet...

Page 3: ...inger on the switch or plugging in tools that have the switch on invites acci dents n Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating...

Page 4: ...d or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts SER...

Page 5: ...jury user must read and understand operator s manual before using this product Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this...

Page 6: ...efore beginning power tool operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or s...

Page 7: ...power supply ELECTRICAL WARNING Keep the extension cord clear of the working area Po sition the cord so that it will not become entangled in the rotating foam pad or caught on lumber tools or other ob...

Page 8: ...s you to hand tighten or release drill bit in the chuck jaws SWITCH To turn your drill driver ON depress the switch trigger Release switch trigger to turn your drill driver OFF FORWARD REVERSE SELECTO...

Page 9: ...ately VARIABLE SPEED See Figure 2 Your drill has a variable speed switch designed to allow operator control of speed and torque limits The speed and torque of your drill can be increased by depressing...

Page 10: ...sp and hold the collar of the chuck with one hand Rotate the chuck body with your other hand Insert drill bit straight into the chuck the full length of the jaws and tighten securely by rotating the c...

Page 11: ...N L O C K REMOVING BITS See Figure 4 n Unplug your drill WARNING Failure to unplug your drill could result in accidental starting causing serious injury n Loosen the chuck jaws from drill bit n To loo...

Page 12: ...ired hole location This will prevent the drill bit from slipping off center as the hole is started However the low speed feature allows starting holes without center punching if desired To accomplish...

Page 13: ...sert hex key into chuck and tighten chuck jaws securely Tap sharply with a mallet in a counter UN L O C K clockwise direction This will loosen the chuck on the spindle It can now be unscrewed by hand...

Page 14: ...e bearings in this tool are lubricated with a suf ficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required WARNING...

Page 15: ...E FOR PARTS ORDERING INSTRUCTIONS NOTE The assembly shown represents an important part of the Double Insulated System To avoid the possibility of alteration or damage to the system service should be p...

Page 16: ...or a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model number of this tool will be found on a plate attached to the motor housing Please record the model number and serial n...

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